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IB140012EN

Instructional Booklet

Page

 

4

Effective: March 2021

Operation and Maintenance Manual,

Automatic Transfer Switch Controller, ATC-900

1.4.2 Standard and Optional Features

A variety of programmable features are available to meet a wide 

array of application requirements. Individual features or feature 

combinations provide the information required to tailor switches to 

individual needs.
Unlike earlier controllers, the ATC-900 comes with standard fea-

tures that are ready to use, with the exception of Closed Transi-

tion, Current metering, and Ethernet. Another advancement is that 

there are four (4) standard inputs and four (4) standard outputs 

that the operator can easily program by choosing from a wide 

array of predefined functions.  Additional inputs and outputs can 

be added in groups of four (4) up to sixteen (16) for a maximum of 

twenty (20) in total. The inputs are DC wetted (24 Volts at 10 

ma) connections for various functional inputs.

1.5 Glossary of Terms and Features

Available

A source is defined as available when it is within its undervoltage/

overvoltage/underfrequency/overfrequency/unbalance(if applica-

ble) setpoint ranges for the nominal voltage and frequency setting.

Unavailable

A source is defined as failed when it is outside of its undervoltage/

overvoltage/underfrequency/overfrequency/unbalance (if applica-

ble) setpoint ranges for the nominal voltage and frequency setting.

Normal Source

The Normal Source is defined as the source that is preferred. The 

Preferred Source setting allows the operator to select Source 1, 

Source 2 or NONE as the Preferred Source. If NONE is chosen, the 

Preferred Source or the Normal Source will be the source that is 

presently attached to the load. The default is set as being Source 

1 as the Preferred and Normal Source.

Emergency Source

The Emergency Source is defined as the source that is not pre-

ferred. If NONE is chosen for the Preferred Source setting, the 

Emergency Source will be the source that is presently not 

attached to the load. Therefore, in this condition after a transfer, 

the Normal and Emergency Sources will switch between Source 1 

and 2.

1.5.1 Features

The ATC-900 has many features that are available to the user.  

These features are standard and are available depending on the 

type of transfer switch used (i.e. Contactor, Power Frame Switch/

Breaker,  or Molded Case Switch/Breaker, 2 or 3 position). Appen-

dix A has a list of all of the features including any acronyms used 

along with a brief description. The feature numbers corresponds 

to the internal codes and some of these numbers may be on the 

product drawings. See Table 8 "ATC-900 Features" for a compact 

list of features, including a full list of available I/O.  Consult 

Appendix B for I/O descriptions. For some transfer switch configu-

rations, standard input(s) and/or standard output(s) will be fixed at 

the factory to support system functionality and will not be pro-

grammable in the field. An example of this is Service Entrance; 

which requires Go To Neutral to be a fixed input. The programma-

ble I/Os are covered in Section 5.
The only item that is optional for the transfer switch is the closed 

transition optional feature.  The closed transition operation is cov-

ered in section 1.5.3

The switch type also dictates what can be programmed. For 

example, a two position contactor switch cannot have feature 

TDN (Time Delay Neutral), as it has no neutral position available.  

A motor MCS/MCCB type transfer switch with motor operator 
cannot have closed transition as the switching mechanism is not 

fast enough and will not meet the time line. 

1.5.2 In-Phase Operation

The In-Phase operation of an Automatic Transfer Switch is an 

open type transfer.  It will allow a transfer between two available 

sources if the phase angle has a difference of five degrees or less. 

See section 1.5.4. Appendix A (32C, 32D, 32F) shows detailed 

descriptions of the different scenarios that can be performed using 

In-Phase.

As shown in the feature list of Appendix A for In-Phase, there are 

three scenarios for In-Phase:

32C= In-Phase default to Load Voltage Decay
32D= In-Phase default to Time Delay Neutral
32F= In-Phase

The user setpoints for In-phase transition are similar to this:

Disabled (In-Phase not used)

Alarm on Synchronization Fail (Will not switch and will show 

an alarm)

Fallback to Open on Synchronization Fail (To TDN or LVD)

For example, with the setpoint at Fallback, using a two position 

contactor, the switch will transfer, if no synchronisation occurs, 

to the other source. The three position will allow the use of TDN 

or Load Voltage Decay.

1.5.3 Closed Transition Operation

Several Options for Closed Transition

Once an ATS is in the field, other uses or changes may occur that 

could require changes from the original requirements.  One area is 

the closed transition type switches.  An application may initially 

require that only a closed transition should be used and if it does 

not synchronize because of maybe frequency, then the switch will 

not switch to the other source and will show an alarm signalling 

this issue. If the requirements now have change, for example, and 

the switch must now transfer using open transition if closed does 

not occur; instead of sending the controller back to the factory for 

reprogramming, one can easily change the user setpoints to 

accomplish any scenario.  One may go from closed transition 

directly to Time Delay Neutral for example.  All options are avail-

able to the user.
If closed transition is available on the switch, the user will receive 

47 D and all of the other options 47 C, E, F, G which can be 

changed by the setpoints to disable or enable the functions (see 

below). Screen 3 of 3 in the System Setup menu (See section 

3.4.1) is where the user will set the transition types of the switch.  

If the switch can perform closed transition the user will set up the 

setpoints depending on the scenario required as shown below.

Closed Transition to Alarm (47D) or by changing the setpoints, 
Closed Transition  > In-Phase > TDN 

Closed Transition  > In-Phase > LVD
Closed Transition  > TDN
Closed Transition  > LVD

The user can disable closed transition and just use the following:

In-Phase > TDN 
In-Phase > LVD

NOTICE

WITH RESPECT TO THEIR USE IN THIS DOCUMENT AND AS THEY
RELATE TO AUTOMATIC TRANSFER SWITCH OPERATION, THE FOL-
LOWING WORDS OR PHRASES ARE DEFINED.

Summary of Contents for ATC-900

Page 1: ...escription Page 1 Introduction 2 2 Hardware Description 6 3 Operator Panel and Display Menus 12 4 Operation 15 5 Setpoint Programming and I O Programming Using the Color Display 18 6 Troubleshooting a...

Page 2: ...e strict liability or otherwise for any special indirect incidental or conse quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system co...

Page 3: ...00 4 3 Radiated susceptibility tests IEC 61000 4 4 Fast transient tests IEC 61000 4 5 Surge withstand tests IEC 61000 4 6 Conducted immunity tests IEC 61000 4 11 Voltage dips and interruptions IEC 610...

Page 4: ...ble I Os are covered in Section 5 The only item that is optional for the transfer switch is the closed transition optional feature The closed transition operation is cov ered in section 1 5 3 The swi...

Page 5: ...ust be synchronized in frequency phase and voltage before the transfer is initiated In phase transition is a feature that will allow a transfer between two live sources only when the phase difference...

Page 6: ...liarize the reader with ATC 900 hardware its nomenclature and to list the unit s specifica tions The information presented is divided into the following four parts Operator Panel Rear Access Area Exte...

Page 7: ...er stand LED type 4 Color Display Window easy to read monitored param eters setpoints and messages 5 Bypass Timer used simultaneously to bypass timers such as TDNE TDEN and TDEC 6 Help Pushbutton prov...

Page 8: ...n the controller The DCT is used to measure load current when selective load shed is enabled The DCT Module also has a 24 Vdc input for powering the ATC 900 controller If 120 VAC and 24 Vdc is supplie...

Page 9: ...T 991 Effects of shipping and storage test Thermal cycling test Humidity test UL 1008 Dielectric test FCC Part 15 Conducted radiated emissions Class A CISPR 11 Conducted radiated emissions Class A IEC...

Page 10: ...igure 5 I O Module s Wiring 2 5 3 Ethernet Module Description The Ethernet Communications Module is an optional accessory that operates as a communicating device in conjunction with a the ATC 900 via...

Page 11: ...idity non condensing Enclosure Compatibility NEMA 12 standard mounting NEMA 4 4X mounted with gasket between panel and device faceplate NEMA 3R outdoor UV Resistant ATC 900 Faceplate System Voltage Ap...

Page 12: ...s like the up down left and right Arrows will also continue to scroll if they are pressed and not released 3 3 2 Help Pushbutton When the Help pushbutton is pressed and released with the ATC 900 in an...

Page 13: ...e Diff iv In Phase Transition No Sync to Alarm or Open v Frequency Diff vi Sync Timer vii Time Delay Neutral TDN viii Load Decay d Screen 4 Setpoints Switch Type Settings 4 of 4 2 View Setpoints Time...

Page 14: ...Event Details c Hi Speed Captures d Event Data 8 System Info Figure 7b a Style b Transitions c GO Number d Serial Number e Fixed I O f Firmware Versions g Time Date 9 USB Menu a Save Setpoints b Load...

Page 15: ...ure 2 for a graphical representation and position of all input connections There are two types of I Os programmable and fixed Most I O are programmable by the user at any time There are a few that are...

Page 16: ...t input is de activated Bypass Timers Input This momentary contact will bypass the timer for TDEN TDNE TDN TDES and TDEC By pushing the Help and Enter buttons on the front of the controller Bypass Tim...

Page 17: ...lay Neutral TDN Time Delay Normal Disconnect TDND Time Delay Normal Reconnect TDNR Time Delay Emergency Disconnect TDED Time Delay Emergency Reconnect TDER Pre transfer Delay Signal TD PRE TRAN Post t...

Page 18: ...the communications port Users can reprogram setpoints as well as other parameters Up to four optional I O modules each having four in and four out programmable I Os can be used with the ATC 900 That...

Page 19: ...ements of the Load Note that the DCT module is required to display Load current Watts VAR VA and power factor Other wise only voltage measurements will be shown See Section 2 for the DCT Module specif...

Page 20: ...mmable I O The System Setpoints screen contains normal voltage frequency preferred source CT Ratio communications closed or open and several more After the initial setting of these system setpoints th...

Page 21: ...tenance Manual Automatic Transfer Switch Controller ATC 900 Figure 11 Setting Setpoints All setpoints are set in this way The display gives the user a quick look at not just one setpoint but the whole...

Page 22: ...engine 2 start 259 Minutes 0 03 4A Time delay engine cool off 0 9999 seconds 5 00 7A Time delay engine fail timer 0 60 seconds 0 06 Unbalance phase loss time delay 0 30 seconds 0 20 Any TDES value abo...

Page 23: ...Selective Load Shed General Alarm Indication Contact Monitor Mode ATS in Test Engine Test Aborted Cooldown in Process Engine Start Contact Status Gen 1 2 LOAD SHED Emergency Inhibit On ATS on Bypass L...

Page 24: ...ample When the I O is Fixed the display will show the particular I O in the designated slot The display will show a fixed I O as black instead of blue Table 8 shows the features and the I O of the con...

Page 25: ...ne Test 6B Engine Test Pushbutton on Panel S S S S S S S S S 6C Remote Engine Test INPUT P P P P P P P P P I 7B Time Delay Engine Fail TDEF Adjustable 0 60 Sec S S S S S S S S S Pushbutton Bypass 8E B...

Page 26: ...Transfer Signal Contacts Form C P P P P P P P P P O 36 Load Shed S2 Inhibit INPUT P P P P P P P P P I 36A Load Shed S2 Inhibit w Keyed Switch INPUT OF OF OF OF OF OF OF OF OF I 37 Go to Isolated Posit...

Page 27: ...81F Engine Start Contact Status Gen 1 Gen 2 OUTPUT P P P P P P P P P O 81G LOAD SHED S2 Inhibit On OUTPUT P P P P P P P P P O 81GL LOAD SHED S2 Inhibit On w white indicating light OF OF OF OF OF OF O...

Page 28: ...Stuck waiting for Neutral position ATC 900 is malfunctioning Verify that control power is connected at J7 and that it is within specifications Mechanical problem No inputfrom limit switch Replace the...

Page 29: ...not locked in Statis lamp is on Monitor Mode Unit is in manual mode Close the door s assure contactor s is locked in turn top user switch to auto matic Unit displays Lockout No contact closure at Loc...

Page 30: ...ine voltage and frequency available at ter minals N1 N2 and N3 Record the readings If YES Proceed to Step 4 If NO Check Preferred source Step 4 Is the transformer voltage selector plug in the correct...

Page 31: ...o be present on some of the terminal blocks Step 3 Before disconnecting any wires from the unit make sure they are individually identified to ensure reconnection can be correctly performed Taking a pi...

Page 32: ...removed to when the switch transferred includ ing engine start and source available Historical Data Figure 15 Historical Data Screen The Historical Data display indicates historical and cumulative co...

Page 33: ...splay Insufficient Memory To load controller setpoints from a setpoint file on your USB flash drive use the arrow keys to navigate to the Load Setpoints icon and press Enter The Load Setpoints feature...

Page 34: ...defined period of time TDER with a range of 0 60 seconds A flowchart example is shown in Appendix C Feature System Nominal Frequency NOMF There are only two choices for system nominal frequency of the...

Page 35: ...pushbutton remote switch to any of the Inputs to do the same function This feature is usually used in testing when it is not desirable to wait for completion of the tim ing sequence Feature 9B Mainten...

Page 36: ...bal ance must drop to a value that is below the pickup setting to stop the timer or to become available after the timer expires This can be disabled in the setpoint settings under menu 3 in the Setpoi...

Page 37: ...Source See the Con trol Inputs section for more information The ATC 900 when used in conjunction with the optional DCT metering module has the ability to shed and pick up loads based on available gene...

Page 38: ...er failure of S2 The Generator Fail Alarm remains active until either manually cleared or until Second ary In is removed and re asserted to start a new session Once a generator fails the other generat...

Page 39: ...Source Gen Start Set Emergency Source to Idle state Yes No No Set transfer switch to Emergency Source No TDN or TDNE if switch was previously on Normal Source No Change to Preferred Source Gen Start o...

Page 40: ...C Set Source 2 to Idle state Yes No No Set transfer switch to Source 2 No TDN or TDNE if switch was previously on Source 1 Turn off Source 1 Gen Start after fixed 5 minute TDEC Set Source 1 to Idle st...

Page 41: ...se of Phase Angle 13 Source 1 Mech Failed to Open The Source 1 Mechanism for a breaker or contactor did not open 14 Source 1 Mech Failed to Close The Source 1 Mechanism for a breaker or contactor did...

Page 42: ...1 is not available to switch to neutral 3 Time Delay Normal to Emergency Countdown timer before normal is opened for transfer to emergency source 4 Time Delay Normal Reconnect Countdown timer for whe...

Page 43: ...e manual retransfer feature Selection of this option automatically adds option 29J 36 I Load Shed Emergency Inhibit Enables load shed S2 Inhibit See 36A 36A I Load Shed Emergency Inhibit w Keyed Switc...

Page 44: ...rovides remote indication that the ATS is currently running a test The test could be initiated by the device panel engine test pushbutton or automatically using the programmed engine excersier 81D O E...

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Page 48: ...Normal TDND 0 Disconnected from both TDNR Counting Down Normal Available Set TDNR Emergency Available Set TDNE Emergency Unavailable Clear TDNE Normal Available Clear TDND Normal Unavailable Set TDND...

Page 49: ...ailable fail safe transfer TDED Time Delay Emergency Disconnect 0 10 sec TDEN Time Delay Emergency to Normal 0 9999 sec TDER Time delay Emergency Reconnect 0 60 sec Disconnected from both No Timers Co...

Page 50: ...ADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability...

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