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Instructional Booklet

Page

 

34

Effective: March 2021

Operation and Maintenance Manual,

Automatic Transfer Switch Controller, ATC-900

For more information visit: www.eaton.com

IB140012EN

Appendix A: Feature Timer List and Status Display Messages

Feature: Time Delay Normal to Emergency (TD Normal to Emer-
gency)

TDNE delays the transfer to the Non-preferred Source to permit 

stabilization of the Non-preferred power source before the transfer 

is made. This timer will begin the countdown from its setting 

value when the Non-preferred Source becomes available. If the 

Preferred Source should become available during the countdown 

of this timer, the timer will be aborted. Also see feature Commit to 

Transfer During TDNE Timing.

Feature: Time Delay Engine Start (TD Engine Start)

TDES is used where the source is an engine generator. It delays 

initiation of the engine start circuit in order to override momentary 

power outages and/or fluctuations. This timer and the associated 

engine start circuit will operate with or without control power. 

There are two separate start circuits, one for each source when 

applications of two generators are selectedwith Time Delay Engine 

Start (TDES) timer values individually programmable for each. 

When one generator is selected, this timer’s engine start circuit 

will operate on generator 2 for source 2. If the source that is being 

transferred to has a generator and that source is already available, 

the TDES timer will be bypassed.

Feature: Time Delay Emergency to Normal (TD Emergency to Nor-
mal)

TDEN delays the transfer to the Preferred Source to permit stabili-

zation of the Preferred power source before the transfer is made. 

This timer will begin the countdown from its setting value when 

the Preferred Source becomes available. During the countdown of 

this timer, if the Preferred Source should become unavailable, the 

timer will be aborted. If the Preferred Source is available and the 

Non-preferred Source fails while the TDEN timer is counting down, 

the TDEN timer will be bypassed.

Feature: Time Delay Engine Cooldown (TDEC)

TDEC permits the generator to run under a no-load condition after 

a transfer from the generator source has been made. Countdown 

timing begins when the transfer is completed. In applications 

where two generators are selected, the same cool-down is used 

for both.

Feature: Time Delay Normal Disconnect (TDND) &

Time Delay Normal Reconnect (TDNR)

Timer to disconnect from an unavailable source after a user 

defined period of time (TDND) with a range of 0-10 seconds.  It is 

then held off from reconnecting to the same source for a user 

defined period of time (TDNR) with a range of 0-60 seconds. A 

flowchart example is shown in Appendix C.

Feature: Time Delay Emergency Disconnect (TDED) &

Time Delay Emergency Reconnect (TDER)

Timer to disconnect from an unavailable source after a user 

defined period of time (TDED) with a range of 0-10 seconds.  It is 

then held off from reconnecting to the same source for a user 

defined period of time (TDER) with a range of 0-60 seconds. A 

flowchart example is shown in Appendix C.

Feature: System Nominal Frequency (NOMF)

There are only two choices for system nominal frequency of the 

distribution system, 50 or 60 Hertz. The dropout/pickup, underfre-

quency and overfrequency upper and lower setting limits are 

based on the nominal frequency value.

Feature: System Nominal Voltage (NOMV)

This refers to the standard system nominal RMS line to line volt-

age. A wide range (110 to 600) of sensing voltage is available to 

be programmed. The undervoltage and overvoltage dropout/pickup 

setpoint limits are based on the nominal voltage setting.

Feature: Commit to Transfer During TDNE Timing (CTDNE)

This feature provides for selection as to whether or not commit-

ment to transfer is desired when Time Delay Normal to Emergency 

countdown has begun.  If no commitment is chosen and the Pre-

ferred Source returns to availability when the TDNE timer is count-

ing down, the transfer is aborted and the engine generator (if 

applicable) is cooled down.

Feature: Engine Test Mode (TMODE)

This feature provides selection of the type of test that can be initi-

ated by the front panel Engine Test pushbutton. An engine test 

without transferring the load to it, or an engine test with a full 

transfer of the load to the engine, can be chosen. Load testing is 

fail-safe. If the generator fails during testing for any reason, the 

ATC-900 will signal the transfer switch to return to normal. The 

External option requires a programmable input set to Engine Test 

Mode Select and connected to a two position switch. When the 

switch is open no transfer occurs during the engine test,  when 

closed a full transfer of the load occurs during engine test. If the 

disable test mode is chosen, the front panel pushbutton cannot be 

used to initiate a test.

Feature 6B: Test Engine Run

This feature provides selection of the length of time in hours and 

minutes that the ATC-900 will enable the generator contacts 

during an Engine Test that was initiated from the front panel push-

button or for the plant exerciser feature, if applicable. Separate 

run times can be set for each.

Feature 5J:
Undervoltage Monitoring for Source 2

This feature constantly monitors Source 2 for an undervoltage 

condition. When the Source 2 voltage drops to a value equal to or 

below the undervoltage dropout setting, the source will become 

unavailable. The source’s voltage will then have to rise to a value 

that is equal to or above the pickup setting to become available 

again.

Underfrequency Monitoring for Source 2

This feature constantly monitors Source 2 for an underfrequency 

condition. When the Source 2 frequency drops to a value equal to 

or below the underfrequency dropout setting, the source will 

become unavailable. The source’s frequency will then have to rise 

to a value that is equal to or above the pickup setting to become 

available again. This can be disabled in the setpoint settings under 

menu 2 in the Setpoints Dropouts/Pickups.

CAUTION

CHANGING THE SYSTEM NOMINAL VOLTAGE OR FREQUENCY SET-
POINTS WILL CAUSE PICKUP AND DROPOUT SETPOINTS TO
CHANGE AUTOMATICALLY TO NEW DEFAULT VALUES.

Summary of Contents for ATC-900

Page 1: ...escription Page 1 Introduction 2 2 Hardware Description 6 3 Operator Panel and Display Menus 12 4 Operation 15 5 Setpoint Programming and I O Programming Using the Color Display 18 6 Troubleshooting a...

Page 2: ...e strict liability or otherwise for any special indirect incidental or conse quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system co...

Page 3: ...00 4 3 Radiated susceptibility tests IEC 61000 4 4 Fast transient tests IEC 61000 4 5 Surge withstand tests IEC 61000 4 6 Conducted immunity tests IEC 61000 4 11 Voltage dips and interruptions IEC 610...

Page 4: ...ble I Os are covered in Section 5 The only item that is optional for the transfer switch is the closed transition optional feature The closed transition operation is cov ered in section 1 5 3 The swi...

Page 5: ...ust be synchronized in frequency phase and voltage before the transfer is initiated In phase transition is a feature that will allow a transfer between two live sources only when the phase difference...

Page 6: ...liarize the reader with ATC 900 hardware its nomenclature and to list the unit s specifica tions The information presented is divided into the following four parts Operator Panel Rear Access Area Exte...

Page 7: ...er stand LED type 4 Color Display Window easy to read monitored param eters setpoints and messages 5 Bypass Timer used simultaneously to bypass timers such as TDNE TDEN and TDEC 6 Help Pushbutton prov...

Page 8: ...n the controller The DCT is used to measure load current when selective load shed is enabled The DCT Module also has a 24 Vdc input for powering the ATC 900 controller If 120 VAC and 24 Vdc is supplie...

Page 9: ...T 991 Effects of shipping and storage test Thermal cycling test Humidity test UL 1008 Dielectric test FCC Part 15 Conducted radiated emissions Class A CISPR 11 Conducted radiated emissions Class A IEC...

Page 10: ...igure 5 I O Module s Wiring 2 5 3 Ethernet Module Description The Ethernet Communications Module is an optional accessory that operates as a communicating device in conjunction with a the ATC 900 via...

Page 11: ...idity non condensing Enclosure Compatibility NEMA 12 standard mounting NEMA 4 4X mounted with gasket between panel and device faceplate NEMA 3R outdoor UV Resistant ATC 900 Faceplate System Voltage Ap...

Page 12: ...s like the up down left and right Arrows will also continue to scroll if they are pressed and not released 3 3 2 Help Pushbutton When the Help pushbutton is pressed and released with the ATC 900 in an...

Page 13: ...e Diff iv In Phase Transition No Sync to Alarm or Open v Frequency Diff vi Sync Timer vii Time Delay Neutral TDN viii Load Decay d Screen 4 Setpoints Switch Type Settings 4 of 4 2 View Setpoints Time...

Page 14: ...Event Details c Hi Speed Captures d Event Data 8 System Info Figure 7b a Style b Transitions c GO Number d Serial Number e Fixed I O f Firmware Versions g Time Date 9 USB Menu a Save Setpoints b Load...

Page 15: ...ure 2 for a graphical representation and position of all input connections There are two types of I Os programmable and fixed Most I O are programmable by the user at any time There are a few that are...

Page 16: ...t input is de activated Bypass Timers Input This momentary contact will bypass the timer for TDEN TDNE TDN TDES and TDEC By pushing the Help and Enter buttons on the front of the controller Bypass Tim...

Page 17: ...lay Neutral TDN Time Delay Normal Disconnect TDND Time Delay Normal Reconnect TDNR Time Delay Emergency Disconnect TDED Time Delay Emergency Reconnect TDER Pre transfer Delay Signal TD PRE TRAN Post t...

Page 18: ...the communications port Users can reprogram setpoints as well as other parameters Up to four optional I O modules each having four in and four out programmable I Os can be used with the ATC 900 That...

Page 19: ...ements of the Load Note that the DCT module is required to display Load current Watts VAR VA and power factor Other wise only voltage measurements will be shown See Section 2 for the DCT Module specif...

Page 20: ...mmable I O The System Setpoints screen contains normal voltage frequency preferred source CT Ratio communications closed or open and several more After the initial setting of these system setpoints th...

Page 21: ...tenance Manual Automatic Transfer Switch Controller ATC 900 Figure 11 Setting Setpoints All setpoints are set in this way The display gives the user a quick look at not just one setpoint but the whole...

Page 22: ...engine 2 start 259 Minutes 0 03 4A Time delay engine cool off 0 9999 seconds 5 00 7A Time delay engine fail timer 0 60 seconds 0 06 Unbalance phase loss time delay 0 30 seconds 0 20 Any TDES value abo...

Page 23: ...Selective Load Shed General Alarm Indication Contact Monitor Mode ATS in Test Engine Test Aborted Cooldown in Process Engine Start Contact Status Gen 1 2 LOAD SHED Emergency Inhibit On ATS on Bypass L...

Page 24: ...ample When the I O is Fixed the display will show the particular I O in the designated slot The display will show a fixed I O as black instead of blue Table 8 shows the features and the I O of the con...

Page 25: ...ne Test 6B Engine Test Pushbutton on Panel S S S S S S S S S 6C Remote Engine Test INPUT P P P P P P P P P I 7B Time Delay Engine Fail TDEF Adjustable 0 60 Sec S S S S S S S S S Pushbutton Bypass 8E B...

Page 26: ...Transfer Signal Contacts Form C P P P P P P P P P O 36 Load Shed S2 Inhibit INPUT P P P P P P P P P I 36A Load Shed S2 Inhibit w Keyed Switch INPUT OF OF OF OF OF OF OF OF OF I 37 Go to Isolated Posit...

Page 27: ...81F Engine Start Contact Status Gen 1 Gen 2 OUTPUT P P P P P P P P P O 81G LOAD SHED S2 Inhibit On OUTPUT P P P P P P P P P O 81GL LOAD SHED S2 Inhibit On w white indicating light OF OF OF OF OF OF O...

Page 28: ...Stuck waiting for Neutral position ATC 900 is malfunctioning Verify that control power is connected at J7 and that it is within specifications Mechanical problem No inputfrom limit switch Replace the...

Page 29: ...not locked in Statis lamp is on Monitor Mode Unit is in manual mode Close the door s assure contactor s is locked in turn top user switch to auto matic Unit displays Lockout No contact closure at Loc...

Page 30: ...ine voltage and frequency available at ter minals N1 N2 and N3 Record the readings If YES Proceed to Step 4 If NO Check Preferred source Step 4 Is the transformer voltage selector plug in the correct...

Page 31: ...o be present on some of the terminal blocks Step 3 Before disconnecting any wires from the unit make sure they are individually identified to ensure reconnection can be correctly performed Taking a pi...

Page 32: ...removed to when the switch transferred includ ing engine start and source available Historical Data Figure 15 Historical Data Screen The Historical Data display indicates historical and cumulative co...

Page 33: ...splay Insufficient Memory To load controller setpoints from a setpoint file on your USB flash drive use the arrow keys to navigate to the Load Setpoints icon and press Enter The Load Setpoints feature...

Page 34: ...defined period of time TDER with a range of 0 60 seconds A flowchart example is shown in Appendix C Feature System Nominal Frequency NOMF There are only two choices for system nominal frequency of the...

Page 35: ...pushbutton remote switch to any of the Inputs to do the same function This feature is usually used in testing when it is not desirable to wait for completion of the tim ing sequence Feature 9B Mainten...

Page 36: ...bal ance must drop to a value that is below the pickup setting to stop the timer or to become available after the timer expires This can be disabled in the setpoint settings under menu 3 in the Setpoi...

Page 37: ...Source See the Con trol Inputs section for more information The ATC 900 when used in conjunction with the optional DCT metering module has the ability to shed and pick up loads based on available gene...

Page 38: ...er failure of S2 The Generator Fail Alarm remains active until either manually cleared or until Second ary In is removed and re asserted to start a new session Once a generator fails the other generat...

Page 39: ...Source Gen Start Set Emergency Source to Idle state Yes No No Set transfer switch to Emergency Source No TDN or TDNE if switch was previously on Normal Source No Change to Preferred Source Gen Start o...

Page 40: ...C Set Source 2 to Idle state Yes No No Set transfer switch to Source 2 No TDN or TDNE if switch was previously on Source 1 Turn off Source 1 Gen Start after fixed 5 minute TDEC Set Source 1 to Idle st...

Page 41: ...se of Phase Angle 13 Source 1 Mech Failed to Open The Source 1 Mechanism for a breaker or contactor did not open 14 Source 1 Mech Failed to Close The Source 1 Mechanism for a breaker or contactor did...

Page 42: ...1 is not available to switch to neutral 3 Time Delay Normal to Emergency Countdown timer before normal is opened for transfer to emergency source 4 Time Delay Normal Reconnect Countdown timer for whe...

Page 43: ...e manual retransfer feature Selection of this option automatically adds option 29J 36 I Load Shed Emergency Inhibit Enables load shed S2 Inhibit See 36A 36A I Load Shed Emergency Inhibit w Keyed Switc...

Page 44: ...rovides remote indication that the ATS is currently running a test The test could be initiated by the device panel engine test pushbutton or automatically using the programmed engine excersier 81D O E...

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Page 48: ...Normal TDND 0 Disconnected from both TDNR Counting Down Normal Available Set TDNR Emergency Available Set TDNE Emergency Unavailable Clear TDNE Normal Available Clear TDND Normal Unavailable Set TDND...

Page 49: ...ailable fail safe transfer TDED Time Delay Emergency Disconnect 0 10 sec TDEN Time Delay Emergency to Normal 0 9999 sec TDER Time delay Emergency Reconnect 0 60 sec Disconnected from both No Timers Co...

Page 50: ...ADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability...

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