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For more information visit: www.eaton.com

IB140012EN

Instructional Booklet

Page

 

2

Effective: March 2021

Operation and Maintenance Manual,

Automatic Transfer Switch Controller, ATC-900

All possible contingencies which may arise during installation, 

operation, or maintenance, and all details and variations of this 

equipment do not purport to be covered by these instructions. If 

further information is desired by purchaser regarding his particular 

installation, operation or maintenance of his equipment, the local 

Eaton representative should be contacted.

Eaton Disclaimer and Warning

Section 1: Introduction

Description

Eaton’s ATC-900 brings intelligence, adaptability, supervisory and 

programming capabilities to automatic transfer switch equipment. 

The smartEST (smart Eaton Switch Technology) brings a new 

standard in Automatic Transfer Switches.
Extreme reliability makes the ATC-900 ideal for mission critical 

applications in healthcare, wastewater, data center and other 

industries. Typically used for utility-to-utility, utility-to-generator, 

generator-to-generator and three source transfer systems, the 

ATC-900 can address virtually any system requirements.
Ease-of-use is a major benefit of the ATC-900 controller. With a 

simple, powerful user interface, many intuitive operating features 

are included. LED indications and a TFT based color display pro-

vide high visibility. Simple arrow keys are used for quick screen 

navigation. No codes or abbreviations are used to avoid potential 

confusion and/or slow operation, and data screens are grouped for 

ease of viewing and edits. 
The ATC-900 is available in one standard model that offers a vari-

ety of monitoring and control features such as selective and auto-

matic load shedding, remote load testing, and event logging/

recording. Flexibility is another important benefit, allowing field 

configurability and expandability in the future with add-on acces-

sory modules and hardware. There is also an easy upgrade kit 

from the ATC-600/800 to the ATC-900.

1.1 Preliminary Comments and Safety Precautions

This technical document is intended to cover most aspects associ-

ated with the installation, application, operation, and maintenance 

of the ATC-900. It is provided as a guide for authorized and quali-

fied personnel only in the selection and application of the ATC-

900. Please refer to the specific WARNING and CAUTION in Sec-

tion 1.1.2 before proceeding. 
If further information is required by the purchaser regarding a par-

ticular installation, application, or maintenance activity, an Eaton 

representative should be contacted.

1.1.1 Warranty and Liability Information

NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WAR-

RANTIES OF FITNESS FOR A PARTICULAR PURPOSE OF MER-

CHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF 

DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE 

INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CON-

TAINED HEREIN. In no event will Eaton be responsible to the pur-

chaser or user in contract, in tort (including negligence), strict 

liability or otherwise for any special, indirect, incidental or conse-

quential damage or loss whatsoever, including but not limited to 

damage or loss of use of equipment, plant or power system, cost 

of capital, loss of power, additional expenses in the use of existing 

power facilities, or claims against the purchaser or user by its cus-

tomers resulting from the use of the information and descriptions 

contained herein. analyze all aspects of the application,follow 

applicable industry standards, and follow the information concern-

ing the product in the current product catalog and in any other 

materials

1.1.2 Safety Precautions

All safety codes, safety standards, and/or regulations must be 

strictly observed in the installation, operation, and maintenance of 

this device.

CAUTION

THE ATC-900 IS FACTORY PROGRAMMED FOR A SPECIFIC TRANS-
FER SWITCH. DO NOT ATTEMPT TO INTERCHANGE ATC-900 CON-
TROL DEVICES WITHOUT CONSULTING THE FACTORY.

WARNING

USER RESPONSIBILITY - IMPROPER SELECTION, USE OR MAINTE-
NANCE OF THE SYSTEM, PRODUCTS OR COMPONENTS DESCRIBED
IN THIS CATALOG MAY CAUSE OR RESULT IN DEATH, PERSONAL
INJURY AND/OR PROPERTY DAMAGE.

This document and other information from Eaton, its subsidiaries 

and authorized distributors provide product or system options for 

users having technical expertise. 
This product is not intended for users who do not have technical 

expertise. The user, through its own analysis and testing, is 

solely responsible for making the final selection of the system 

and components and assuring that all performance, endurance, 

maintenance, safety and warning requirements of the application 

are met. The user must analyze all aspect of the application, fol-

low applicable industry standards, and follow the information 

concerning the product in the current product catalog and in any 

other materials provided from Eaton or its subsidiaries or autho-

rized distributors. 
To the extent that Eaton or its subsidiaries or authorized distribu-

tors provide component or system options based upon data or 

specifications provided by the user, the user is responsible for 

determining that such data and specifications are suitable and 

sufficient for all appliations and all reasonable foreseeable uses 

of the components or systems. 

NOTICE

DURING CONVERSATIONS WITH EATON CONCERNING TROUBLE-
SHOOTING OR PRODUCT RETURN, THE CUSTOMER MAY BE ASKED
FOR INFORMATION PERTAINING TO THE SOFTWARE VERSION AND
OPTIONS INCLUDED IN THE SPECIFIC UNIT. THE SYSTEM INFO
SCREEN HAS THE DATA REQUIRED FOR THE CONTROLLER. IF THE
CONTROLLER IS NOT FUNCTIONAL USE THE LABEL ON THE BACK
OF THE UNIT..

WARNING

THE WARNINGS AND CAUTIONS INCLUDED AS PART OF THE PRO-
CEDURAL STEPS IN THIS DOCUMENT ARE FOR PERSONNEL SAFETY
AND PROTECTION OF EQUIPMENT FROM DAMAGE.

WARNING

COMPLETELY READ AND UNDERSTAND THE MATERIAL PRE-
SENTED IN THIS DOCUMENT BEFORE ATTEMPTING INSTALLATION,
OPERATION OR APPLICATION OF THE EQUIPMENT. IN ADDITION,
ONLY QUALIFIED PERSONS SHOULD BE PERMITTED TO PERFORM
ANY WORK ASSOCIATED WITH THE EQUIPMENT. ANY WIRING
INSTRUCTIONS PRESENTED IN THIS DOCUMENT MUST BE FOL-
LOWED PRECISELY. FAILURE TO DO SO COULD CAUSE BODILY
INJURY, DEATH AND/OR PERMANENT EQUIPMENT DAMAGE.

Summary of Contents for ATC-900

Page 1: ...escription Page 1 Introduction 2 2 Hardware Description 6 3 Operator Panel and Display Menus 12 4 Operation 15 5 Setpoint Programming and I O Programming Using the Color Display 18 6 Troubleshooting a...

Page 2: ...e strict liability or otherwise for any special indirect incidental or conse quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system co...

Page 3: ...00 4 3 Radiated susceptibility tests IEC 61000 4 4 Fast transient tests IEC 61000 4 5 Surge withstand tests IEC 61000 4 6 Conducted immunity tests IEC 61000 4 11 Voltage dips and interruptions IEC 610...

Page 4: ...ble I Os are covered in Section 5 The only item that is optional for the transfer switch is the closed transition optional feature The closed transition operation is cov ered in section 1 5 3 The swi...

Page 5: ...ust be synchronized in frequency phase and voltage before the transfer is initiated In phase transition is a feature that will allow a transfer between two live sources only when the phase difference...

Page 6: ...liarize the reader with ATC 900 hardware its nomenclature and to list the unit s specifica tions The information presented is divided into the following four parts Operator Panel Rear Access Area Exte...

Page 7: ...er stand LED type 4 Color Display Window easy to read monitored param eters setpoints and messages 5 Bypass Timer used simultaneously to bypass timers such as TDNE TDEN and TDEC 6 Help Pushbutton prov...

Page 8: ...n the controller The DCT is used to measure load current when selective load shed is enabled The DCT Module also has a 24 Vdc input for powering the ATC 900 controller If 120 VAC and 24 Vdc is supplie...

Page 9: ...T 991 Effects of shipping and storage test Thermal cycling test Humidity test UL 1008 Dielectric test FCC Part 15 Conducted radiated emissions Class A CISPR 11 Conducted radiated emissions Class A IEC...

Page 10: ...igure 5 I O Module s Wiring 2 5 3 Ethernet Module Description The Ethernet Communications Module is an optional accessory that operates as a communicating device in conjunction with a the ATC 900 via...

Page 11: ...idity non condensing Enclosure Compatibility NEMA 12 standard mounting NEMA 4 4X mounted with gasket between panel and device faceplate NEMA 3R outdoor UV Resistant ATC 900 Faceplate System Voltage Ap...

Page 12: ...s like the up down left and right Arrows will also continue to scroll if they are pressed and not released 3 3 2 Help Pushbutton When the Help pushbutton is pressed and released with the ATC 900 in an...

Page 13: ...e Diff iv In Phase Transition No Sync to Alarm or Open v Frequency Diff vi Sync Timer vii Time Delay Neutral TDN viii Load Decay d Screen 4 Setpoints Switch Type Settings 4 of 4 2 View Setpoints Time...

Page 14: ...Event Details c Hi Speed Captures d Event Data 8 System Info Figure 7b a Style b Transitions c GO Number d Serial Number e Fixed I O f Firmware Versions g Time Date 9 USB Menu a Save Setpoints b Load...

Page 15: ...ure 2 for a graphical representation and position of all input connections There are two types of I Os programmable and fixed Most I O are programmable by the user at any time There are a few that are...

Page 16: ...t input is de activated Bypass Timers Input This momentary contact will bypass the timer for TDEN TDNE TDN TDES and TDEC By pushing the Help and Enter buttons on the front of the controller Bypass Tim...

Page 17: ...lay Neutral TDN Time Delay Normal Disconnect TDND Time Delay Normal Reconnect TDNR Time Delay Emergency Disconnect TDED Time Delay Emergency Reconnect TDER Pre transfer Delay Signal TD PRE TRAN Post t...

Page 18: ...the communications port Users can reprogram setpoints as well as other parameters Up to four optional I O modules each having four in and four out programmable I Os can be used with the ATC 900 That...

Page 19: ...ements of the Load Note that the DCT module is required to display Load current Watts VAR VA and power factor Other wise only voltage measurements will be shown See Section 2 for the DCT Module specif...

Page 20: ...mmable I O The System Setpoints screen contains normal voltage frequency preferred source CT Ratio communications closed or open and several more After the initial setting of these system setpoints th...

Page 21: ...tenance Manual Automatic Transfer Switch Controller ATC 900 Figure 11 Setting Setpoints All setpoints are set in this way The display gives the user a quick look at not just one setpoint but the whole...

Page 22: ...engine 2 start 259 Minutes 0 03 4A Time delay engine cool off 0 9999 seconds 5 00 7A Time delay engine fail timer 0 60 seconds 0 06 Unbalance phase loss time delay 0 30 seconds 0 20 Any TDES value abo...

Page 23: ...Selective Load Shed General Alarm Indication Contact Monitor Mode ATS in Test Engine Test Aborted Cooldown in Process Engine Start Contact Status Gen 1 2 LOAD SHED Emergency Inhibit On ATS on Bypass L...

Page 24: ...ample When the I O is Fixed the display will show the particular I O in the designated slot The display will show a fixed I O as black instead of blue Table 8 shows the features and the I O of the con...

Page 25: ...ne Test 6B Engine Test Pushbutton on Panel S S S S S S S S S 6C Remote Engine Test INPUT P P P P P P P P P I 7B Time Delay Engine Fail TDEF Adjustable 0 60 Sec S S S S S S S S S Pushbutton Bypass 8E B...

Page 26: ...Transfer Signal Contacts Form C P P P P P P P P P O 36 Load Shed S2 Inhibit INPUT P P P P P P P P P I 36A Load Shed S2 Inhibit w Keyed Switch INPUT OF OF OF OF OF OF OF OF OF I 37 Go to Isolated Posit...

Page 27: ...81F Engine Start Contact Status Gen 1 Gen 2 OUTPUT P P P P P P P P P O 81G LOAD SHED S2 Inhibit On OUTPUT P P P P P P P P P O 81GL LOAD SHED S2 Inhibit On w white indicating light OF OF OF OF OF OF O...

Page 28: ...Stuck waiting for Neutral position ATC 900 is malfunctioning Verify that control power is connected at J7 and that it is within specifications Mechanical problem No inputfrom limit switch Replace the...

Page 29: ...not locked in Statis lamp is on Monitor Mode Unit is in manual mode Close the door s assure contactor s is locked in turn top user switch to auto matic Unit displays Lockout No contact closure at Loc...

Page 30: ...ine voltage and frequency available at ter minals N1 N2 and N3 Record the readings If YES Proceed to Step 4 If NO Check Preferred source Step 4 Is the transformer voltage selector plug in the correct...

Page 31: ...o be present on some of the terminal blocks Step 3 Before disconnecting any wires from the unit make sure they are individually identified to ensure reconnection can be correctly performed Taking a pi...

Page 32: ...removed to when the switch transferred includ ing engine start and source available Historical Data Figure 15 Historical Data Screen The Historical Data display indicates historical and cumulative co...

Page 33: ...splay Insufficient Memory To load controller setpoints from a setpoint file on your USB flash drive use the arrow keys to navigate to the Load Setpoints icon and press Enter The Load Setpoints feature...

Page 34: ...defined period of time TDER with a range of 0 60 seconds A flowchart example is shown in Appendix C Feature System Nominal Frequency NOMF There are only two choices for system nominal frequency of the...

Page 35: ...pushbutton remote switch to any of the Inputs to do the same function This feature is usually used in testing when it is not desirable to wait for completion of the tim ing sequence Feature 9B Mainten...

Page 36: ...bal ance must drop to a value that is below the pickup setting to stop the timer or to become available after the timer expires This can be disabled in the setpoint settings under menu 3 in the Setpoi...

Page 37: ...Source See the Con trol Inputs section for more information The ATC 900 when used in conjunction with the optional DCT metering module has the ability to shed and pick up loads based on available gene...

Page 38: ...er failure of S2 The Generator Fail Alarm remains active until either manually cleared or until Second ary In is removed and re asserted to start a new session Once a generator fails the other generat...

Page 39: ...Source Gen Start Set Emergency Source to Idle state Yes No No Set transfer switch to Emergency Source No TDN or TDNE if switch was previously on Normal Source No Change to Preferred Source Gen Start o...

Page 40: ...C Set Source 2 to Idle state Yes No No Set transfer switch to Source 2 No TDN or TDNE if switch was previously on Source 1 Turn off Source 1 Gen Start after fixed 5 minute TDEC Set Source 1 to Idle st...

Page 41: ...se of Phase Angle 13 Source 1 Mech Failed to Open The Source 1 Mechanism for a breaker or contactor did not open 14 Source 1 Mech Failed to Close The Source 1 Mechanism for a breaker or contactor did...

Page 42: ...1 is not available to switch to neutral 3 Time Delay Normal to Emergency Countdown timer before normal is opened for transfer to emergency source 4 Time Delay Normal Reconnect Countdown timer for whe...

Page 43: ...e manual retransfer feature Selection of this option automatically adds option 29J 36 I Load Shed Emergency Inhibit Enables load shed S2 Inhibit See 36A 36A I Load Shed Emergency Inhibit w Keyed Switc...

Page 44: ...rovides remote indication that the ATS is currently running a test The test could be initiated by the device panel engine test pushbutton or automatically using the programmed engine excersier 81D O E...

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Page 48: ...Normal TDND 0 Disconnected from both TDNR Counting Down Normal Available Set TDNR Emergency Available Set TDNE Emergency Unavailable Clear TDNE Normal Available Clear TDND Normal Unavailable Set TDND...

Page 49: ...ailable fail safe transfer TDED Time Delay Emergency Disconnect 0 10 sec TDEN Time Delay Emergency to Normal 0 9999 sec TDER Time delay Emergency Reconnect 0 60 sec Disconnected from both No Timers Co...

Page 50: ...ADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability...

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