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77 & 78  Series

Installation, Operating & Maintenance

Full Port DIN Flanged Ball Valves

Series 77 – PN16
Series 78 – PN40

Series included:

77P, 77X, AF77P, 
78P, 78X, AF78P

  

WARNINGS & SAFETY INSTRUCTIONS

Habonim  cannot  anticipate  all  of  the  situations  a  user 
may  encounter  while  installing  and  using  Habonim 
valves.  The  user 

MUST

  know  and  follow  all  applicable 

industry specifications on the safe installation and use of 
these valves. Misapplication of the product may result in 
injuries  or  property  damage.  Refer  to  Habonim  product 
catalogues, product brochures and installation, operating 
and  maintenance  manuals  for  additional  product  safety 
information or contact Habonim.   

1. 

 Keep hands and objects away from the valve ports 
at all times. Actuated valves could be accidentally 
operated, resulting in serious injury or valve damage.

2. 

 Before removing a valve from the line, always make 
sure the line has been depressurized and drained. 
Cycle the valve a few times to relieve any pressure 
that could be trapped in the body cavity.  

3. 

 Utmost caution must be taken when handling a valve 
that has toxic, corrosive, flammable or a contaminant 
nature media flowing through its pipeline. The 
following safety precautions are recommended when 
dismantling valves with hazardous media:

a. 

Wear eye shield, protective headgear, clothing, 
gloves and footwear.

b. 

Have available running water.

c. 

 Have a suitable fire extinguisher when media is 
flammable.

4. 

Do not try to operate a valve that exhibits any sign of 
leakage. Isolate the valve and either repair or replace it.

5. 

 Do not use or substitute non Habonim components or 
parts in Habonim valves and assemblies.

Sizes included:

78 Series - ½” - 2” (DN15 – DN50)
77 Series - 3” - 8” (DN80 – DN200)

Kfar  Hanassi,  Upper  Galilee  12305  Israel
T e l :   9 7 2 - 4 - 6 9 1 4 9 1 1
F a x :   9 7 2 - 4 - 6 9 1 4 9 0 2
E-Mail:      h a b o n i m @ h a b o n i m . c o . i l
w w w . h a b o n i m . c o m

1. GENERAL

This  Installation,  Operating  &  Maintenance  manual  presents  the 
instructions required for safe use of Habonim Flanged ball valves 
type  77  &  78  series.  This  manual  refers  to  DIN  flanged  full  bore 
valves only. Before using any of these series valves, read the entire 
IOM carefully and make sure you understand everything. Where in 
doubt, please consult with Habonim engineering team.      

I-77/78-01/1

1

Summary of Contents for 77 Series

Page 1: ...caution must be taken when handling a valve that has toxic corrosive flammable or a contaminant nature media flowing through its pipeline The following safety precautions are recommended when dismantl...

Page 2: ...arge It is the user s responsibility to use the valves as recommended and in accordance with the pressure and temperature limits as stated on this tag Where in doubt please consult with Habonim engine...

Page 3: ...tached to the valve 6 1 7 Before installation check to insure that the ball is in the fully open position in order to prevent possible damage to the ball and seats The valve performance depends on its...

Page 4: ...en the handle nut while holding the handle 9 8 close the body plug hand tight until it fully stopped 9 9 mark a straight line that cross the plug and the valve flange facing 9 10 In the next steps the...

Page 5: ...Tighten the handle nut while holding the handle 11 8 Bring the handle to the closed position to insert the ball 11 9 Place the ball in the body center section until the stem tongue is engaged and turn...

Page 6: ...200 BODY BALL SEAT PRES SIZE Habonim logo Body material Seat material Valve size Valve description Ball material Work order Max pressure BODY DN 0086 BALL P O SEAT YR BAR BAR C C INDUSTRIAL VALVES LTD...

Page 7: ...m the valve cavity Keep the valve in the open position and remove all but one body bolt so the valve body can swing away from its installed position and be brought out of the pipe line In this positio...

Page 8: ...494 M35 1 ASTM A351 CK3MCuN ASTM A351 CD4MCU ASTM A995 UNS J93388 1 4 Stem G X6CrNiMo 18 10 1 4408 S St ASTM A351 CF8M C St A216 WCB ASTM A494 CW12MW ASTM B574 ASTM A351 CN7M ASTM A494 M35 1 ASTM A351...

Page 9: ...MW ASTM B574 ASTM A351 CN7M ASTM A494 M35 1 ASTM A351 CK3MCuN ASTM A351 CD4MCU ASTM A995 UNS J93388 1 4 Stem G X6CrNiMo 18 10 1 4408 S St ASTM A351 CF8M C St A216 WCB ASTM A494 CW12MW ASTM B574 ASTM A...

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