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IB140012EN

Instructional Booklet

Page

 

38

Effective: March 2021

Operation and Maintenance Manual,

Automatic Transfer Switch Controller, ATC-900

Figure 19. Secondary

Three-source Transfer Switch Arrangement 

Primary ATS Connections

S1 - Utility

S2 - Connected to Load side of Secondary ATS

Gen Start - Provides the Primary Out functionality to signal the 

Secondary ATS to run its generators.

Secondary ATS Connections

(Control power is 24VDC from generator battery)

S1 - Generator

S2 - Generator

Secondary In - Indicates when its generator(s) should be run-

ning.

Secondary Generator Startup/Shutdown Operation

Handling of the Secondary's Gen Start relays for the two genera-

tors will differ based on Preferred Source selection and TDES set-

points on the Secondary controller.  The flowcharts at the end of 

this document show two different scenarios based on whether or 

not a Preferred Source is selected.
In normal operation the Primary is expected to handle TDEC and 

the Secondary will remove Gen Start contacts as soon as Second-

ary In is removed.
In the event of a source 1 power failure, (see Figure 19) the Pri-

mary ATS engine start relay closes signaling the Secondary ATS 

to start the preferred generator. 

Note:

The Secondary ATS requires the DCT module for a DC 

power input.

The Primary ATS handles all transfer time delays between the Util-

ity to Generator transfer. If the preferred generator does not start 

within the programmed time delay, the Secondary ATC-900 will 

signal the non-preferred generator to start. If Preferred is set to 

"None", then both generators will start and the Secondary ATS 

will transfer to the first generator source available. The second 

generator will shut down 5 minutes after the ATC-900 senses the 

load is connected to an available source.

Secondary Generator Failure / Transfers

Generators attached to the Secondary controller can fail in two 

ways: they can fail to start, or fail while providing power to the 

load.  Currently, the ATC-900 only reports a Generator Fault 

Alarm during starting if a generator fails to start within 90 sec-

onds when in test or plant exercise modes.  In these cases, the 

Gen Start contact is opened after the 90 second timeout.  In non-

test/exercise modes the Gen Start contact is kept closed until 

either the generator starts or the reason for attempting to start the 

generator is removed (for example, the Secondary In signal is 

removed).

Failure of the generator providing power to the load is handled by 

reporting a Generator Fail Alarm and transferring to the second 

generator with normal time delays for TDES, TDEC, TDEN/TDNE, 

etc.  The Primary controller sees this only as a failure of S2, and 

will react as with any other failure of S2.  The Generator Fail 

Alarm remains active until either manually cleared or until Second-

ary In is removed and re-asserted to start a new session.
Once a generator fails, the other generator will be kept on until 

either the Generator Fail Alarm is manually cleared, or Secondary 

In is removed.  This is true even if the failed generator restarts and 

load is transferred back to it, e.g. if the failed generator is the pre-

ferred source.

Pre Transfer, Post Transfer, Load Sequencing, and Load Shed

The use of Pre Transfer, Post Transfer, Load Sequencing and Load 

Shed relays must be carefully considered in view of the dual trans-

fer switches.  It may be necessary to mirror these functions on 

both controllers and parallel/series relay outputs from both control-

lers to ensure proper control during any transfer.  There will be no 

special handling of these signals based on Primary/Secondary 

setup in Phase 1 ATC-900 controllers.

Engine Test / Plant Exercise

A Primary initiated Engine Test or Plant Exercise will cause the 

Secondary to respond just as it does for a normal transfer. A Sec-

ondary initiated Engine Test or Plant Exercise requires Secondary 

In to be closed so must be carefully coordinated with the Primary 

test setup.

Real Time Clock

The ATC-900 has a battery backed real time clock to track date 

and time. The date and time can be set through the front panel 

System Info / Set Time & Date screen.  It can also be set automat-

ically with an optional Simple Network Time Protocol (SNTP) Cli-

ent Module connected to the ATC-900's Accessory I/O port or by 

writing via the Modbus port. There are several settings associate 

with the real time clock.

Automatic DST

Sets Automatic Daylight Saving Time (DST) on or off. This follows 

the current (2017) North American standard for DST. When this 

setpoint is set to ON, time automatically moves ahead by one hour 

the second Sunday in March @ 2 a.m.; time automatically moves 

back by one hour on the first Sunday in November @ 2 a.m.

Time Sync

Selects the time sync source or turns time sync off.
Two NTP Client module options are currently available: one PLC 

based and the other Meter based.  Either of these options must be 

ordered and properly configured to function correctly. When 

selected, the ATC-900 real time clock will be automatically 

synced every minute via the SNTP Client Module.  Accuracy 

between the ATC-900 event logs and the NTP Client time is 

within 10 milliseconds.
For complete details regarding setting time via Modbus, see ATC-

900 Modbus Communications Guide IB140006EN.

Time Zone Offset

This setpoint works in conjunction with the time sync options to 

accurately display the current time for the location of the ATC-

900 installation.  Because SNTP is based on UTC time an offset 

must be specified for proper logging and display of local time on 

the ATC-900.

Secondary ATS 

S2

Primary ATS 

S1

Gen 1 

Gen 2 

Secondary-In 

S2

Gen Start

S1

Utility

Load

Summary of Contents for ATC-900

Page 1: ...escription Page 1 Introduction 2 2 Hardware Description 6 3 Operator Panel and Display Menus 12 4 Operation 15 5 Setpoint Programming and I O Programming Using the Color Display 18 6 Troubleshooting a...

Page 2: ...e strict liability or otherwise for any special indirect incidental or conse quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system co...

Page 3: ...00 4 3 Radiated susceptibility tests IEC 61000 4 4 Fast transient tests IEC 61000 4 5 Surge withstand tests IEC 61000 4 6 Conducted immunity tests IEC 61000 4 11 Voltage dips and interruptions IEC 610...

Page 4: ...ble I Os are covered in Section 5 The only item that is optional for the transfer switch is the closed transition optional feature The closed transition operation is cov ered in section 1 5 3 The swi...

Page 5: ...ust be synchronized in frequency phase and voltage before the transfer is initiated In phase transition is a feature that will allow a transfer between two live sources only when the phase difference...

Page 6: ...liarize the reader with ATC 900 hardware its nomenclature and to list the unit s specifica tions The information presented is divided into the following four parts Operator Panel Rear Access Area Exte...

Page 7: ...er stand LED type 4 Color Display Window easy to read monitored param eters setpoints and messages 5 Bypass Timer used simultaneously to bypass timers such as TDNE TDEN and TDEC 6 Help Pushbutton prov...

Page 8: ...n the controller The DCT is used to measure load current when selective load shed is enabled The DCT Module also has a 24 Vdc input for powering the ATC 900 controller If 120 VAC and 24 Vdc is supplie...

Page 9: ...T 991 Effects of shipping and storage test Thermal cycling test Humidity test UL 1008 Dielectric test FCC Part 15 Conducted radiated emissions Class A CISPR 11 Conducted radiated emissions Class A IEC...

Page 10: ...igure 5 I O Module s Wiring 2 5 3 Ethernet Module Description The Ethernet Communications Module is an optional accessory that operates as a communicating device in conjunction with a the ATC 900 via...

Page 11: ...idity non condensing Enclosure Compatibility NEMA 12 standard mounting NEMA 4 4X mounted with gasket between panel and device faceplate NEMA 3R outdoor UV Resistant ATC 900 Faceplate System Voltage Ap...

Page 12: ...s like the up down left and right Arrows will also continue to scroll if they are pressed and not released 3 3 2 Help Pushbutton When the Help pushbutton is pressed and released with the ATC 900 in an...

Page 13: ...e Diff iv In Phase Transition No Sync to Alarm or Open v Frequency Diff vi Sync Timer vii Time Delay Neutral TDN viii Load Decay d Screen 4 Setpoints Switch Type Settings 4 of 4 2 View Setpoints Time...

Page 14: ...Event Details c Hi Speed Captures d Event Data 8 System Info Figure 7b a Style b Transitions c GO Number d Serial Number e Fixed I O f Firmware Versions g Time Date 9 USB Menu a Save Setpoints b Load...

Page 15: ...ure 2 for a graphical representation and position of all input connections There are two types of I Os programmable and fixed Most I O are programmable by the user at any time There are a few that are...

Page 16: ...t input is de activated Bypass Timers Input This momentary contact will bypass the timer for TDEN TDNE TDN TDES and TDEC By pushing the Help and Enter buttons on the front of the controller Bypass Tim...

Page 17: ...lay Neutral TDN Time Delay Normal Disconnect TDND Time Delay Normal Reconnect TDNR Time Delay Emergency Disconnect TDED Time Delay Emergency Reconnect TDER Pre transfer Delay Signal TD PRE TRAN Post t...

Page 18: ...the communications port Users can reprogram setpoints as well as other parameters Up to four optional I O modules each having four in and four out programmable I Os can be used with the ATC 900 That...

Page 19: ...ements of the Load Note that the DCT module is required to display Load current Watts VAR VA and power factor Other wise only voltage measurements will be shown See Section 2 for the DCT Module specif...

Page 20: ...mmable I O The System Setpoints screen contains normal voltage frequency preferred source CT Ratio communications closed or open and several more After the initial setting of these system setpoints th...

Page 21: ...tenance Manual Automatic Transfer Switch Controller ATC 900 Figure 11 Setting Setpoints All setpoints are set in this way The display gives the user a quick look at not just one setpoint but the whole...

Page 22: ...engine 2 start 259 Minutes 0 03 4A Time delay engine cool off 0 9999 seconds 5 00 7A Time delay engine fail timer 0 60 seconds 0 06 Unbalance phase loss time delay 0 30 seconds 0 20 Any TDES value abo...

Page 23: ...Selective Load Shed General Alarm Indication Contact Monitor Mode ATS in Test Engine Test Aborted Cooldown in Process Engine Start Contact Status Gen 1 2 LOAD SHED Emergency Inhibit On ATS on Bypass L...

Page 24: ...ample When the I O is Fixed the display will show the particular I O in the designated slot The display will show a fixed I O as black instead of blue Table 8 shows the features and the I O of the con...

Page 25: ...ne Test 6B Engine Test Pushbutton on Panel S S S S S S S S S 6C Remote Engine Test INPUT P P P P P P P P P I 7B Time Delay Engine Fail TDEF Adjustable 0 60 Sec S S S S S S S S S Pushbutton Bypass 8E B...

Page 26: ...Transfer Signal Contacts Form C P P P P P P P P P O 36 Load Shed S2 Inhibit INPUT P P P P P P P P P I 36A Load Shed S2 Inhibit w Keyed Switch INPUT OF OF OF OF OF OF OF OF OF I 37 Go to Isolated Posit...

Page 27: ...81F Engine Start Contact Status Gen 1 Gen 2 OUTPUT P P P P P P P P P O 81G LOAD SHED S2 Inhibit On OUTPUT P P P P P P P P P O 81GL LOAD SHED S2 Inhibit On w white indicating light OF OF OF OF OF OF O...

Page 28: ...Stuck waiting for Neutral position ATC 900 is malfunctioning Verify that control power is connected at J7 and that it is within specifications Mechanical problem No inputfrom limit switch Replace the...

Page 29: ...not locked in Statis lamp is on Monitor Mode Unit is in manual mode Close the door s assure contactor s is locked in turn top user switch to auto matic Unit displays Lockout No contact closure at Loc...

Page 30: ...ine voltage and frequency available at ter minals N1 N2 and N3 Record the readings If YES Proceed to Step 4 If NO Check Preferred source Step 4 Is the transformer voltage selector plug in the correct...

Page 31: ...o be present on some of the terminal blocks Step 3 Before disconnecting any wires from the unit make sure they are individually identified to ensure reconnection can be correctly performed Taking a pi...

Page 32: ...removed to when the switch transferred includ ing engine start and source available Historical Data Figure 15 Historical Data Screen The Historical Data display indicates historical and cumulative co...

Page 33: ...splay Insufficient Memory To load controller setpoints from a setpoint file on your USB flash drive use the arrow keys to navigate to the Load Setpoints icon and press Enter The Load Setpoints feature...

Page 34: ...defined period of time TDER with a range of 0 60 seconds A flowchart example is shown in Appendix C Feature System Nominal Frequency NOMF There are only two choices for system nominal frequency of the...

Page 35: ...pushbutton remote switch to any of the Inputs to do the same function This feature is usually used in testing when it is not desirable to wait for completion of the tim ing sequence Feature 9B Mainten...

Page 36: ...bal ance must drop to a value that is below the pickup setting to stop the timer or to become available after the timer expires This can be disabled in the setpoint settings under menu 3 in the Setpoi...

Page 37: ...Source See the Con trol Inputs section for more information The ATC 900 when used in conjunction with the optional DCT metering module has the ability to shed and pick up loads based on available gene...

Page 38: ...er failure of S2 The Generator Fail Alarm remains active until either manually cleared or until Second ary In is removed and re asserted to start a new session Once a generator fails the other generat...

Page 39: ...Source Gen Start Set Emergency Source to Idle state Yes No No Set transfer switch to Emergency Source No TDN or TDNE if switch was previously on Normal Source No Change to Preferred Source Gen Start o...

Page 40: ...C Set Source 2 to Idle state Yes No No Set transfer switch to Source 2 No TDN or TDNE if switch was previously on Source 1 Turn off Source 1 Gen Start after fixed 5 minute TDEC Set Source 1 to Idle st...

Page 41: ...se of Phase Angle 13 Source 1 Mech Failed to Open The Source 1 Mechanism for a breaker or contactor did not open 14 Source 1 Mech Failed to Close The Source 1 Mechanism for a breaker or contactor did...

Page 42: ...1 is not available to switch to neutral 3 Time Delay Normal to Emergency Countdown timer before normal is opened for transfer to emergency source 4 Time Delay Normal Reconnect Countdown timer for whe...

Page 43: ...e manual retransfer feature Selection of this option automatically adds option 29J 36 I Load Shed Emergency Inhibit Enables load shed S2 Inhibit See 36A 36A I Load Shed Emergency Inhibit w Keyed Switc...

Page 44: ...rovides remote indication that the ATS is currently running a test The test could be initiated by the device panel engine test pushbutton or automatically using the programmed engine excersier 81D O E...

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Page 48: ...Normal TDND 0 Disconnected from both TDNR Counting Down Normal Available Set TDNR Emergency Available Set TDNE Emergency Unavailable Clear TDNE Normal Available Clear TDND Normal Unavailable Set TDND...

Page 49: ...ailable fail safe transfer TDED Time Delay Emergency Disconnect 0 10 sec TDEN Time Delay Emergency to Normal 0 9999 sec TDER Time delay Emergency Reconnect 0 60 sec Disconnected from both No Timers Co...

Page 50: ...ADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability...

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