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Instructional Booklet

Page

 

18

Effective: March 2021

Operation and Maintenance Manual,

Automatic Transfer Switch Controller, ATC-900

For more information visit: www.eaton.com

IB140012EN

4.5.2 Downloading Statistics and Event logs via USB

Downloading statistics and event capture data provides the user 

the ability to more thoroughly analyze high speed capture data 

using a PC, or data can be emailed to Eaton's Technical Support 

Team when off site troubleshooting support is required. Section 

7.1 shows the instructions for downloading event capture data.

4.6 Communications

ATC-900 is a Monitoring Protection and Control Communications 

compatible device. As such, it can be remotely monitored, con-

trolled, and programmed. The ATC-900 is equipped with a Mod-

bus RTU (RS-485 physical layer) communications port as 

standard. This permits it to have the communications option sup-

plied from the factory. A COTS (Commercial Off The Shelf) Ether-

net to Modbus can also be used. There are several options to 

increase security of the Modbus port.

The Modbus port can be completely deactivated by setting the 

Modbus Configuration setpoint to "disabled". 

Writes to statistical resets, control functionality, and setpoint 

configuration can be restricted by setting the Modbus Writes 

setpoint to "disabled". Note that setting the date/time via Mod-

bus is not affected by the Modbus Writes setting.

Setting the date/time through Modbus can be restricted by set-

ting the Time Sync setpoint to any option except "via Modbus". 

4.6.1 Power Distribution Software

The ATC-900 is also compatible with Eaton’s Power Xpert Gate-

way for web-based monitoring, via Modbus TCP/IP, SNMP, or 

BACnetT/IP Protocols. The Power Xpert Gateway can be used to 

consolidate data from many devices, including communications 

ready transfer switch controllers, trip units, and meters, as well as 

other Eaton devices. Certain Versions of the Power Xpert Gate-

way include email event notification and data-logging functional-

ity. Additional features include:

System/device alarm logging and reporting;

Time/event historical data logging;

Data trending;

Information storage/retrieval by device event;

Hardware diagnostics;

Dedicated computer not required;

Security password protection; and

Gateway interface for connectivity to other information net-

works.

Section 5: Setpoint Programming and I/O
Programming Using the Color Display

5.1 Introduction

The ATC-900 is fully programmable from the device’s faceplate or 

through the communications port. Users can reprogram setpoints 

as well as other parameters. Up to four optional I/O modules, each 

having four in and four out programmable I/Os can be used with 

the ATC-900.  That is a total of 20 Input and Outputs that can be 

user programmed. Some inputs will require controller setpoints to 

be set to a certain configuration.  See Section 5.6 for some rules 

and more information.

5.2 ATC-900 Set Switch type (Style) Functionality

Switches from the factory using the ATC-900 will be programmed 

according to the switch type, ie. contactor, breaker, etc. This fea-

ture, using individual controllers (not in a switch,) allows the set-

ting of the Style/Switch Type through the front panel or the USB 

Load Setpoint function within certain parameters:

From the front panel the Switch Type can be changed to any 

type, including unprogrammed, but the open/closed transition 

style cannot be changed.

From the USB port the Switch Type change has the same 

restriction of not changing open/closed transition style, but has 

the added restriction that the controller must be set to the 

"Unpgrogrammed" type prior to loading setpoints with the new 

Switch Type.  This protects against accidentally loading a set-

point file with an incorrect switch type to a controller that is 

already programmed.  

Table 6 shows all possible Styles at this time, including the new 

"Unpgrogrammed" types.

Table 6. ATC-900 Style/Switch Type Selections

The style 0 or style 1 is the default on initial power-up of a con-

troller not in a switch.
When the Style/Switch Type is Unprogrammed the controller goes 

into Monitor Mode. To inform the user of this the main screen dis-

plays a warning as shown in Figure 7d.  All buttons will work nor-

mally but the user will not be able to view the main screen's 

source and load voltages until a Switch Style is configured.  It is 

possible that the top banner will display a higher-priority message, 

such as Lockout, (See Section 5.2.1 to program using Password 

0900).

PART#

STYLE

SWITCH TYPE

TRANSITIONS

8160A90G01

0

Unprogrammed

Open Style

8160A90G64

1

Unprogrammed

Closed Style

2

2-Position Contactor

In-Phase/Open

7

Breakers with Motor Operator Open/Delayed

10

Power Breakers

In-Phase/Open/Delayed

11

Power Breakers

Closed/In-Phase/Open/Delayed

14

3-Position Contactor

In-Phase/Open/Delayed

15

3-Position Contactor

Closed/In-Phase/Open/Delayed

16

Medium Voltage Switch

In-Phase/Open/Delayed

17

Medium Voltage Switch

Closed/In-Phase/Open/Delayed

18

Medium Voltage Breaker

In-Phase/Open/Delayed

19

Medium Voltage Breaker

Closed/In-Phase/Open/Delayed

20

3000 Amp Contactor

In-Phase/Open/Delayed

21

3000 Amp Contactor

Closed/In-Phase/Open/Delayed

Summary of Contents for ATC-900

Page 1: ...escription Page 1 Introduction 2 2 Hardware Description 6 3 Operator Panel and Display Menus 12 4 Operation 15 5 Setpoint Programming and I O Programming Using the Color Display 18 6 Troubleshooting a...

Page 2: ...e strict liability or otherwise for any special indirect incidental or conse quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system co...

Page 3: ...00 4 3 Radiated susceptibility tests IEC 61000 4 4 Fast transient tests IEC 61000 4 5 Surge withstand tests IEC 61000 4 6 Conducted immunity tests IEC 61000 4 11 Voltage dips and interruptions IEC 610...

Page 4: ...ble I Os are covered in Section 5 The only item that is optional for the transfer switch is the closed transition optional feature The closed transition operation is cov ered in section 1 5 3 The swi...

Page 5: ...ust be synchronized in frequency phase and voltage before the transfer is initiated In phase transition is a feature that will allow a transfer between two live sources only when the phase difference...

Page 6: ...liarize the reader with ATC 900 hardware its nomenclature and to list the unit s specifica tions The information presented is divided into the following four parts Operator Panel Rear Access Area Exte...

Page 7: ...er stand LED type 4 Color Display Window easy to read monitored param eters setpoints and messages 5 Bypass Timer used simultaneously to bypass timers such as TDNE TDEN and TDEC 6 Help Pushbutton prov...

Page 8: ...n the controller The DCT is used to measure load current when selective load shed is enabled The DCT Module also has a 24 Vdc input for powering the ATC 900 controller If 120 VAC and 24 Vdc is supplie...

Page 9: ...T 991 Effects of shipping and storage test Thermal cycling test Humidity test UL 1008 Dielectric test FCC Part 15 Conducted radiated emissions Class A CISPR 11 Conducted radiated emissions Class A IEC...

Page 10: ...igure 5 I O Module s Wiring 2 5 3 Ethernet Module Description The Ethernet Communications Module is an optional accessory that operates as a communicating device in conjunction with a the ATC 900 via...

Page 11: ...idity non condensing Enclosure Compatibility NEMA 12 standard mounting NEMA 4 4X mounted with gasket between panel and device faceplate NEMA 3R outdoor UV Resistant ATC 900 Faceplate System Voltage Ap...

Page 12: ...s like the up down left and right Arrows will also continue to scroll if they are pressed and not released 3 3 2 Help Pushbutton When the Help pushbutton is pressed and released with the ATC 900 in an...

Page 13: ...e Diff iv In Phase Transition No Sync to Alarm or Open v Frequency Diff vi Sync Timer vii Time Delay Neutral TDN viii Load Decay d Screen 4 Setpoints Switch Type Settings 4 of 4 2 View Setpoints Time...

Page 14: ...Event Details c Hi Speed Captures d Event Data 8 System Info Figure 7b a Style b Transitions c GO Number d Serial Number e Fixed I O f Firmware Versions g Time Date 9 USB Menu a Save Setpoints b Load...

Page 15: ...ure 2 for a graphical representation and position of all input connections There are two types of I Os programmable and fixed Most I O are programmable by the user at any time There are a few that are...

Page 16: ...t input is de activated Bypass Timers Input This momentary contact will bypass the timer for TDEN TDNE TDN TDES and TDEC By pushing the Help and Enter buttons on the front of the controller Bypass Tim...

Page 17: ...lay Neutral TDN Time Delay Normal Disconnect TDND Time Delay Normal Reconnect TDNR Time Delay Emergency Disconnect TDED Time Delay Emergency Reconnect TDER Pre transfer Delay Signal TD PRE TRAN Post t...

Page 18: ...the communications port Users can reprogram setpoints as well as other parameters Up to four optional I O modules each having four in and four out programmable I Os can be used with the ATC 900 That...

Page 19: ...ements of the Load Note that the DCT module is required to display Load current Watts VAR VA and power factor Other wise only voltage measurements will be shown See Section 2 for the DCT Module specif...

Page 20: ...mmable I O The System Setpoints screen contains normal voltage frequency preferred source CT Ratio communications closed or open and several more After the initial setting of these system setpoints th...

Page 21: ...tenance Manual Automatic Transfer Switch Controller ATC 900 Figure 11 Setting Setpoints All setpoints are set in this way The display gives the user a quick look at not just one setpoint but the whole...

Page 22: ...engine 2 start 259 Minutes 0 03 4A Time delay engine cool off 0 9999 seconds 5 00 7A Time delay engine fail timer 0 60 seconds 0 06 Unbalance phase loss time delay 0 30 seconds 0 20 Any TDES value abo...

Page 23: ...Selective Load Shed General Alarm Indication Contact Monitor Mode ATS in Test Engine Test Aborted Cooldown in Process Engine Start Contact Status Gen 1 2 LOAD SHED Emergency Inhibit On ATS on Bypass L...

Page 24: ...ample When the I O is Fixed the display will show the particular I O in the designated slot The display will show a fixed I O as black instead of blue Table 8 shows the features and the I O of the con...

Page 25: ...ne Test 6B Engine Test Pushbutton on Panel S S S S S S S S S 6C Remote Engine Test INPUT P P P P P P P P P I 7B Time Delay Engine Fail TDEF Adjustable 0 60 Sec S S S S S S S S S Pushbutton Bypass 8E B...

Page 26: ...Transfer Signal Contacts Form C P P P P P P P P P O 36 Load Shed S2 Inhibit INPUT P P P P P P P P P I 36A Load Shed S2 Inhibit w Keyed Switch INPUT OF OF OF OF OF OF OF OF OF I 37 Go to Isolated Posit...

Page 27: ...81F Engine Start Contact Status Gen 1 Gen 2 OUTPUT P P P P P P P P P O 81G LOAD SHED S2 Inhibit On OUTPUT P P P P P P P P P O 81GL LOAD SHED S2 Inhibit On w white indicating light OF OF OF OF OF OF O...

Page 28: ...Stuck waiting for Neutral position ATC 900 is malfunctioning Verify that control power is connected at J7 and that it is within specifications Mechanical problem No inputfrom limit switch Replace the...

Page 29: ...not locked in Statis lamp is on Monitor Mode Unit is in manual mode Close the door s assure contactor s is locked in turn top user switch to auto matic Unit displays Lockout No contact closure at Loc...

Page 30: ...ine voltage and frequency available at ter minals N1 N2 and N3 Record the readings If YES Proceed to Step 4 If NO Check Preferred source Step 4 Is the transformer voltage selector plug in the correct...

Page 31: ...o be present on some of the terminal blocks Step 3 Before disconnecting any wires from the unit make sure they are individually identified to ensure reconnection can be correctly performed Taking a pi...

Page 32: ...removed to when the switch transferred includ ing engine start and source available Historical Data Figure 15 Historical Data Screen The Historical Data display indicates historical and cumulative co...

Page 33: ...splay Insufficient Memory To load controller setpoints from a setpoint file on your USB flash drive use the arrow keys to navigate to the Load Setpoints icon and press Enter The Load Setpoints feature...

Page 34: ...defined period of time TDER with a range of 0 60 seconds A flowchart example is shown in Appendix C Feature System Nominal Frequency NOMF There are only two choices for system nominal frequency of the...

Page 35: ...pushbutton remote switch to any of the Inputs to do the same function This feature is usually used in testing when it is not desirable to wait for completion of the tim ing sequence Feature 9B Mainten...

Page 36: ...bal ance must drop to a value that is below the pickup setting to stop the timer or to become available after the timer expires This can be disabled in the setpoint settings under menu 3 in the Setpoi...

Page 37: ...Source See the Con trol Inputs section for more information The ATC 900 when used in conjunction with the optional DCT metering module has the ability to shed and pick up loads based on available gene...

Page 38: ...er failure of S2 The Generator Fail Alarm remains active until either manually cleared or until Second ary In is removed and re asserted to start a new session Once a generator fails the other generat...

Page 39: ...Source Gen Start Set Emergency Source to Idle state Yes No No Set transfer switch to Emergency Source No TDN or TDNE if switch was previously on Normal Source No Change to Preferred Source Gen Start o...

Page 40: ...C Set Source 2 to Idle state Yes No No Set transfer switch to Source 2 No TDN or TDNE if switch was previously on Source 1 Turn off Source 1 Gen Start after fixed 5 minute TDEC Set Source 1 to Idle st...

Page 41: ...se of Phase Angle 13 Source 1 Mech Failed to Open The Source 1 Mechanism for a breaker or contactor did not open 14 Source 1 Mech Failed to Close The Source 1 Mechanism for a breaker or contactor did...

Page 42: ...1 is not available to switch to neutral 3 Time Delay Normal to Emergency Countdown timer before normal is opened for transfer to emergency source 4 Time Delay Normal Reconnect Countdown timer for whe...

Page 43: ...e manual retransfer feature Selection of this option automatically adds option 29J 36 I Load Shed Emergency Inhibit Enables load shed S2 Inhibit See 36A 36A I Load Shed Emergency Inhibit w Keyed Switc...

Page 44: ...rovides remote indication that the ATS is currently running a test The test could be initiated by the device panel engine test pushbutton or automatically using the programmed engine excersier 81D O E...

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Page 48: ...Normal TDND 0 Disconnected from both TDNR Counting Down Normal Available Set TDNR Emergency Available Set TDNE Emergency Unavailable Clear TDNE Normal Available Clear TDND Normal Unavailable Set TDND...

Page 49: ...ailable fail safe transfer TDED Time Delay Emergency Disconnect 0 10 sec TDEN Time Delay Emergency to Normal 0 9999 sec TDER Time delay Emergency Reconnect 0 60 sec Disconnected from both No Timers Co...

Page 50: ...ADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability...

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