10.5 Engine faults
Fault
Possible cause
Remedy
Engine does not
start
Fuel tank empty
Refuel, bleed the fuel system
Fuel filter clogged, in winter due to par-
affin separation
Change the fuel filter, use winter fuel
Fuel lines leaking
Check all line connections for leaks and
tighten the fittings, bleed the fuel system
Battery not charged or not connected
Tighten the terminal clamps on the bat-
tery, check all cable connections
Starter defective
Have examined by a specialist
Emergency stop push button is locked
Unlock the emergency stop switch
Moving parts overheating because of a
lack of lubrication
Check the engine oil level, correct if nec-
essary
Check the engine oil filter, replace if nec-
essary
Have the lubrication system examined by
a specialist
Poor starting of
engine or engine
works irregularly
with poor power
Battery power too low, terminal clamps
loose or oxidized causing the starter to
turn too slowly
Check the battery charge condition, clean
the terminal clamps, tighten and cover
them with acid-free grease
Fuel supply too low, fuel system clogged
by paraffin separation during winter
Replacing the fuel filter
Check all line connections for leaks and
tighten the fittings, bleed the fuel system
Use winter fuel in winter
Engine oil with wrong SAE viscosity class Change the engine oil
Air filter dirty
Clean, replace if necessary
Moving parts overheating because of a
lack of lubrication
Check the engine oil level, correct if nec-
essary
Check the engine oil filter, replace if nec-
essary
Check the lubrication system
Excessive exhaust
smoke
Engine oil level too high
Check, drain off if necessary
Insufficient fuel quality
Use specified fuel
Air filter dirty
Clean, replace if necessary
Injection valve defective
Have examined by a specialist
Engine over-
heating, engine
must be shut down
immediately!
Cooling fins on radiator are extremely
dirty (the warning lamp for engine oil tem-
perature lights)
Clean the cooling fins
Engine oil level too low
Check, fill up if necessary
Troubleshooting – Engine faults
D.ONE
157
Summary of Contents for D.ONE
Page 2: ...2...
Page 7: ...1 Introduction Introduction D ONE 7...
Page 11: ...2 Technical data Technical data D ONE 11...
Page 16: ...Technical data Noise data D ONE 16...
Page 17: ...3 Concerning your safety Concerning your safety D ONE 17...
Page 50: ...Concerning your safety Signage D ONE 50...
Page 51: ...4 Indicators and control elements Indicators and control elements D ONE 51...
Page 60: ...Indicators and control elements Remote control D ONE 60...
Page 61: ...5 Checks prior to start up Checks prior to start up D ONE 61...
Page 69: ...6 Operation Operation D ONE 69...
Page 95: ...7 Loading transporting the machine Loading transporting the machine D ONE 95...
Page 101: ...8 Maintenance Maintenance D ONE 101...
Page 142: ...Maintenance As required D ONE 142...
Page 143: ...9 Setting up refitting Setting up refitting D ONE 143...
Page 148: ...Setting up refitting Teaching the BOSS safety field system D ONE 148...
Page 149: ...10 Troubleshooting Troubleshooting D ONE 149...
Page 167: ...11 Disposal Disposal D ONE 167...
Page 169: ...12 Appendix Appendix D ONE 169...
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