DURKOPP ADLER 512-211-01, Service Instructions Manual

Page: 3 / 82

Table of Contents
Service Instructions 512-211-01/532-211-01 - 00.0 - 06/2016 1
1 About this service manual ......................................................... 5
1.1 Scope of the service manual ........................................................ 5
1.2 Representation conventions – symbols and characters ............... 5
1.3 Other documents .......................................................................... 6
1.4 Liability.......................................................................................... 6
2 Safety information ...................................................................... 7
2.1 Basic safety instructions ............................................................... 7
2.2 Signal words and symbols used in warnings ................................ 8
3 Work principles......................................................................... 11
3.1 Order of settings ......................................................................... 11
3.2 Cable routing .............................................................................. 11
3.3 Removing the covers .................................................................. 12
3.3.1 Access to the machine bottom section ....................................... 12
3.3.2 Removing and fitting the head cover .......................................... 13
3.3.3 Removing and fitting the arm cover ............................................ 14
3.3.4 Removing and fitting the right-hand side cover .......................... 14
3.3.5 Removing and fitting the left-hand side cover ............................ 15
3.3.6 Removing and fitting the rear cover............................................ 16
3.3.7 Opening and closing the hook flap ............................................. 17
3.3.8 Removing and inserting the throat plate ..................................... 17
3.4
Surfaces on shafts ...................................................................... 19
4 Adjusting the light barriers...................................................... 21
4.1 Light barrier sensor disks ........................................................... 21
4.2 Adjusting the left and right switching flags.................................. 22
4.3 Thread clamp switching flag ....................................................... 23
5 Adjusting the hook and needle bar......................................... 24
5.1 Adjusting the needle bar height .................................................. 24
5.2 Adjusting the loop stroke and needle guard ............................... 25
5.3 Adjusting the distance between the hook tip and needle ........... 27
6 Adjusting the thread trimmer .................................................. 28
7 Adjusting the height of the fabric clamp lift........................... 30
8 Adjusting the thread wiper ...................................................... 32
9 Adjusting the thread regulator ................................................ 33
10 Adjusting the winder ................................................................ 34
10.1 Setting the fill volume ................................................................. 34
10.2 Adjusting the winding tension ..................................................... 35
11 Settings via software................................................................ 36
11.1 Control panel .............................................................................. 36
11.2 Switching on the sewing machine .............................................. 37
11.3 Reference the machine .............................................................. 37
11.4 Selecting a sewing pattern ......................................................... 38
11.5 Scaling axes ............................................................................... 38
11.5.1 Scaling the X-axis ....................................................................... 38
11.5.2 Scaling the Y-axis ....................................................................... 38