DRESSTA 32501 Operator'S Manual Download

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MAINTENANCE

SECTION 5

DRESSTA

TD-15H

SECTION CONTENTS

5.1. Service Precautions ........................................................................................................... 3
5.2. Scheduled Maintenance Guide .......................................................................................... 4

5.2.1. Ground Level Inspection .......................................................................................... 6

5.3. Maintenance and Service Chart ......................................................................................... 7

5.3.1. Refill Specifications and Capacities Chart ............................................................... 9

5.4. Lubrication ....................................................................................................................... 10

5.5. Seasonal Preparation ....................................................................................................... 12

5.5.1. Fuel System .......................................................................................................... 13
5.5.2. Cooling System ..................................................................................................... 13
5.5.3. Electric System ...................................................................................................... 13

5.6. Air Cleaning System ........................................................................................................ 14

5.6.4.1. Pre-cleaner .............................................................................................. 17
5.6.4.2. Checking Air Intake System for Leaks ..................................................... 17

5.7. Belts ................................................................................................................................. 17

5.7.1. Visual Inspection ................................................................................................... 18
5.7.2. Checking Tension and Adjustment ....................................................................... 18

5.7.2.1.

Checking Tension and Adjustment of Fan Belt ......................................... 18

5.7.2.2.

Checking Tension and Adjustment of A/C Compressor Belt ..................... 19

5.8. Cooling System ................................................................................................................ 19

5.8.8.1. Draining the System ................................................................................. 23
5.8.8.2. Filling the Drained System ....................................................................... 23

5.9. Fan and Fan Hub ............................................................................................................. 24
5.10. Electric System ................................................................................................................ 24

5.10.1. Electric Wires and Connections............................................................................ 24

5.10.2. Automatic Reset Circuit Breaker ......................................................................... 25
5.10.3. Batteries ..............................................................................................................25

5.11. Engine ............................................................................................................................. 27

5.11.1. Checking the Crankcase Oil ............................................................................... 27
5.11.2. Changing the Crankcase Oil and Oil Filter .......................................................... 27

5.11.3.  Adjustment of Engine Valves ...............................................................................29
5.11.4.  Checking the Condition of Fan and Hub   .............................................................31
5.11.5.  Inspection Of Idler Pulley  .....................................................................................32
5.11.6. Ether Injector .......................................................................................................32

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Summary of Contents for 32501

Page 1: ...OMTD15H00 1E OPERATOR S MANUAL TD 15H TD 15H TD 15H TD 15H SERIAL NUMBERS 32501 AND UP DRESSTA DRESSTA DRESSTA DRESSTA Co Ltd Co Ltd Co Ltd Co Ltd https www truck manuals net ...

Page 2: ...DRESSTA TD 15H CONTENTS 1 INTRODUCTION 2 SAFETY PRECAUTIONS 3 MACHINE TRANSPORT AND STORAGE 4 OPERATING 5 MAINTENANCE 6 SPECIFICATIONS https www truck manuals net ...

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Page 4: ...y and safety Read this manual thoroughly and learn your machine before you attempt to operate it It is our policy to improve our products whenever it is possible and practical to do so We reserve the right to make changes or add improvements at any time without incurring any obligation to install such changes on products sold previously Due to this continuous program of research and development pe...

Page 5: ...tion outlines and illustrates the step by step procedures for starting operating and stopping the machine and discusses a few operating suggestions and techniques and simple ideas to help ease the work and lengthen the useful life of your machine SECTION 5 MAINTENANCE The beginning of this section outlines a complete scheduled maintenance program which helps to reduce down time and expense and inc...

Page 6: ... Machine Precautions 3 4 2 Universal Symbols for Instruments and Controls 4 4 3 Instrument Panel 5 4 4 Cab Switches 9 4 5 Control and Adjustment 10 4 6 Starting the Engine 17 4 7 Stopping the Engine 20 4 8 Driving the Machine 21 4 9 Shifting the Transmission 22 4 10 Converter Overheating 23 4 11 Steering the Machine 23 4 12 Locking Both Tracks 24 4 13 Downgrade Operation 24 4 14 Operating Over an ...

Page 7: ...Foot Controls 61 5 21 Cab and ROPS 62 6 SPECIFICATIONS 6 1 Application 3 6 2 Technical Description 3 6 3 Specifications 5 6 4 Special Torque Values 8 6 5 Torque Values for Standard Metric Fasteners 10 6 6 Torque Values for Standard English Fasteners 11 6 7 Torque Values for Split Flange Connections 12 6 8 Torque Values for Hydraulic Tubes and Fittings 12 6 9 Torque Values for Hose Clamps 13 6 10 T...

Page 8: ...SECTION 1 INTRODUCTION https www truck manuals net ...

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Page 10: ...INTRODUCTION SECTION 1 DRESSTA TD 15H SECTION CONTENTS PAGE 1 1 Introduction 3 1 2 Serial Numbers 4 https www truck manuals net ...

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Page 12: ...eginning of the individual sections for specific page numbers Some illustrations are of general application and may not show your machine accurately in all details Throughout this manual the use of the terms left right front and rear must be understood to avoid confusion when following instructions These terms indicate the sides of the machine when facing forward in the operator s seat See Fig 1 1...

Page 13: ...ctions may result in the damage of a machine or affect machine s lifetime IMPORTANT This sign and text in italics is used throughout this manual to call your attention to key problems for machine operation Failure to follow such instructions may result in damage of a machine and heavy material losses NOTE This sign and text in italics is used throughout this manual to call your attention to an imp...

Page 14: ... attached to the filters cover at the left hand side of the machine It is also stamped on the rear frame in the upper right hand corner under the fender Fig 1 3 Fig 1 3 Product Identification Number P I N on RMF Fig 1 4 Serial Number Designation of Blade The equipment model designation is stamped on the back of the blade or stamped on the plate attached in this same place near the top right hand c...

Page 15: ...ta are designated on the plate attached to the front of the engine on the left hand side Fig 1 5 All other components having serial numbers are equipped with a separate serial number plate Use machine serial numbers when requesting information or ordering parts and the proper numbers from the Parts Catalogue https www truck manuals net ...

Page 16: ...SECTION 2 SAFETY PRECAUTIONS https www truck manuals net ...

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Page 18: ...RESSTA TD 15H SECTION CONTENTS PAGE 2 1 General 3 2 2 Before Starting the Engine 5 2 3 Operation 6 2 4 Maintenance 8 2 5 Shutdown 11 2 6 Safety Product Graphic Location 12 2 6 1 Safety Product Graphic 13 https www truck manuals net ...

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Page 20: ...ys or piles lack of a ROPS or seat belt or not watching in the direction of travel Most maintenance injuries occur during welding or when using hammers or wrenches The most common faults are improper work position a slipped tool missed aim a broken tool flying chips and no welding hood Think before you act A careful operator or maintenance man is the best insurance against an accident Always wear ...

Page 21: ... can be easily removed from the holder The extinguisher is provided with a label containing the instructions of its use and application The operator should be familiar with these instructions Do not jump on or off the machine Keep two hands and one foot or two feet and one hand in contact with the steps and grab handles and rails at all times Electrical system is 24 volt negative ground Each machi...

Page 22: ...physically fit and free from the influences of alcohol drugs or medications that might affect his eyesight hearing reactions or judgment Observe and know the use of alternative exits from the operator compartment Safety must always be the operator s most important concern He must refuse to operate when he knows it is unsafe and consult his supervisor when safety is in doubt The best safety device ...

Page 23: ...ls hands and shoes free of grease water and mud to insure positive control functions If the machine is ROPS equipped for your personal protection wear your seat belt Before driving the machine adjust the seat and fasten the seat belt Adjust the seat belt to fit snugly and flow around the hips to lessen the chance and severity of injury in the event of an accident Never wear the seat belt across th...

Page 24: ...ns Avoid looping or knotting a cable or chain Do not pull with a kinked chain or cable as excessively high stress in the area of bending may cause a failure in the kinked area Cables or chains for towing or winching should be fastened to the designated to this purpose attachment points only Be sure the pins are attached securely before pulling Stand clear of chains or cables under load Keep the en...

Page 25: ... of the road and load Never hold the hydraulic controls in their extreme position after the equipment has reached its maximum travel This could cause overheating of the hydraulic system Do not adjust the seat position while the machine is in motion A loss of control may result Completely stop the machine apply and lock the parking brake and then adjust the seat Never use the blade as a brake excep...

Page 26: ...g the cable and all controls to alert personnel that work is in progress When it is necessary to make any checks or adjustments with the engine operating always use two people One trained person must be in the operator s seat to safeguard the second person making checks or adjustments As an additional precaution when making checks or adjustments with the engine operating make sure the transmission...

Page 27: ...glasses with side shields Use a nozzle which limits the pressure to 200 kPa Do not use an open flame to check for leaks or fluid levels anywhere around a machine Keep work area clean and dry Remove oil and water spills immediately Do not pile up oily or greasy rags They are a fire hazard Store them in an approved closed metal container Use a soft iron or nonferrous hammer to install or remove ripp...

Page 28: ...le to the slope Apply and lock the brake pedal Never leave a machine unattended with the engine running When leaving a machine unattended slowly lower the hydraulic equipment to the ground shift the transmission into neutral and lock the neutral lock lever shut off the engine apply and lock the parking brake Relieve any pressure in the hydraulic system by moving the controls in both directions Tur...

Page 29: ...CAUTIONS Page 12 TD 15H DRESSTA 2 6 SAFETY PRODUCT GRAPHIC LOCATION Fig 2 2 Safety Product Graphic Location Machine 1 Track Adjuster Decal 2 Door Decal 3 ROPS Decal 4 Pressurized Reservoir Decal https www truck manuals net ...

Page 30: ... PRODUCT GRAPHIC LOCATION Fig 2 3 Safety Product Graphic Location Cab 5 General Decal 6 Instruction Decal for locking the lever to prevent incidental movement of a machine 7 Safety Decal 2 6 1 SAFETY PRODUCT GRAPHICS Decal 1 Decal 2 https www truck manuals net ...

Page 31: ...SECTION 2 SAFETY PRECAUTIONS Page 14 TD 15H DRESSTA SAFETY PRODUCT GRAPHIC LOCATION DRESSTA DRESSTA DRESSTA DRESSTA Co Ltd THE PROTPROTECTION Decal 3 Decal 4 Decal 5 https www truck manuals net ...

Page 32: ...SAFETY PRECAUTIONS SECTION 2 Page 15 DRESSTA TD 15H SAFETY PRODUCT GRAPHIC LOCATION Decal 6 Decal 7 https www truck manuals net ...

Page 33: ...SECTION 3 MACHINE TRANSPORT AND STORAGE https www truck manuals net ...

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Page 35: ...sport 3 3 1 1 General 3 3 1 2 Truck 3 3 1 3 Railroad Flat Car 3 3 2 Lifting Machine on Slings 4 3 3 Moving a Disabled Machine 5 3 4 Machine Storage 7 3 4 1 Preparing for Storage 7 3 4 2 Servicing Machine During Storage 9 3 4 3 Preparing for Operation after Storage 9 https www truck manuals net ...

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Page 37: ...2 Drive the machine in its lower gear 3 Use the lowest engine speed that will move the machine and not stall the engine 4 The machine can be inched into place by holding the steering hand levers back and slowly moving them forward into the drive position Be careful and move the levers simultaneously otherwise the machine will turn 5 Pulling the steering hand levers back will disconnect the drive P...

Page 38: ...achine is not equipped with lifting eyes attach slings under the machine as shown in Fig 3 1 in the places marked by the letter A in the way preventing sliding of the sling from the track shoe and moving the track itself 3B If the machine is equipped with lifting eyes attach slings as in Fig 3 1A in the places marked by letter A in the way preventing sliding out of the sling All attaching points f...

Page 39: ...ull or tow unless the operator s compartment is guarded against or out of reach of a whipping chain or cable Attach only to the machine tow hook or drawbar Failure to follow these instructions could cause serious injury IMPORTANT A machine MUST NOT be towed if the steering drive final drive or their parts or subassemblies are out of order It must be transported to avoid further damage To avoid a p...

Page 40: ...nnect a lubricating fitting and pressure gauge to one of the quick couplers port 1 or 2 Fig 3 2 3 Release the decelerator and brake pedal 4 Pump sufficient grease into one of the ports 1 or 2 in Fig 3 2 to release the brakes Connected pressure gauge should show the pressure of 830 1030 kPa The amount of grease required depends on the amount of pressure dissipation in the system 5 Use a towing cabl...

Page 41: ...solution suitable for the lowest temperature anticipated Refer to COOLING SYSTEM Section 5 for the proper antifreeze and conditioner concentrations IMPORTANT Under no circumstances should a vehicle be stored with a dry cooling system 7 Drain the condensation water from the fuel tank Refer to FUEL SYSTEM Section 5 8 Remove and reinstall new fuel filters Refer to FUEL SYSTEM Section 5 It is recommen...

Page 42: ... between the top of the piston and the bottom of the cylinder head 18 Add 350 ml of VCI to the hydraulic reservoir 19 Seal all external openings i e engine exhaust outlet crankcase and hydraulic breathers fuel vent line air intake etc with waterproof tape wide enough to cover the opening regardless of its size NOTE When sealing with tape be sure to extend the tape approximately 25 mm beyond openin...

Page 43: ...ts fasteners Always connect the negative ground cable last to minimize the chance of sparks or explosion 4 Check the coolant level in the radiator and add proper concentrations of antifreeze and coolant conditioners if required Refer to COOLING SYSTEM Section 5 NOTE If excessive loss of coolant is detected the problem should be corrected Refer to COOLING SYSTEM Section 5 5 Perform steps 7 through ...

Page 44: ...e negative ground cable last to minimize the chance of sparks or explosion 12 Prime the turbocharger by placing the engine speed control lever in the engine SHUT DOWN position and cranking the engine for approximately 30 seconds Continue to crank the engine periodically for 30 second until an oil pressure reading is indicated on the engine oil pressure gauge or the engine oil pressure warning ligh...

Page 45: ...SECTION 4 OPERATING https www truck manuals net ...

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Page 47: ...e 17 4 6 1 Normal Start 18 4 6 2 Ether Injector Start 19 4 6 3 Engine Start After Oil Change or Prolonged Standstill 20 4 7 Stopping the Engine 20 4 8 Driving the Machine 21 4 9 Shifting the Transmission 22 4 10 Converter Overheating 23 4 11 Steering the Machine 23 4 12 Locking Both Tracks 24 4 13 Downgrade Operation 24 4 14 Operating Over an Obstruction 24 4 15 Stopping the Machine 24 4 16 Parkin...

Page 48: ...2 4 17 8 4 Leveling the Blade with Mechanical Tilt 32 4 17 8 5 Leveling the Blade with Hydraulic Tilt 33 4 18 Operating Techniques 33 4 18 1 Digging and Clearing 34 4 18 2 Transporting Piling or Loading 37 4 18 3 Breaking Piles and Spreading 38 4 18 4 Ripping 40 4 18 4 1 Prior to Operation 40 4 18 4 2 Ripping Techniques 40 4 18 4 3 Cold Weather Operation 40 4 19 Economical Operation of the Machine...

Page 49: ... move the engine speed control lever to the low idle position Allow the engine to run at low idle for 3 to 5 minutes at 1000 RPM until normal oil pressure registers on the gauge to obtain complete distribution of the lubricating oil Oil pressure after 15 seconds must be correct Don t idle the engine more than 10 minutes To prevent any possible damage to the alternator the electric system master sw...

Page 50: ...ing the engine and turbocharger 4 2 UNIVERSAL SYMBOLS FOR INSTRUMENTS AND CONTROLS The use of universal symbols will pictorially identify various instruments and controls These symbols are an effort to overcome language differences for all operators in a positive way thus enhancing their safety through quicker recognition of the instruments and controls while operating the equipment Study the foll...

Page 51: ...dow wiper Window washer Fan Horn Fuel filler Fuel level Air cleaner Coolant level Coolant temperature Engine Engine RPM Oil pressure Starting aid Drive train oil filler Oil pressure Oil filler Oil level Oil temperature Oil pressure diagnostic point Hydraulic oil filler Hydraulic oil level Undercarriage Vehicle FWD or REVERSE LH Track driven RH Track driven RH Track brake LH Track brake Hydraulic f...

Page 52: ...fter starting and while operating observe instruments and warning lights frequently Fig 4 2 Instrument Panel 1 Brake Lock 2 Fuel Level Gauge 3 Engine Coolant Level Warning Light 4 Air Cleaner Filter Warning Light 5 Low Engine Oil Pressure Warning Light 6 Transmission Oil Pressure Filter Warning Light 7 Hydraulic Oil Filter Warning Light 8 Transmission Main Low Pressure and Clutch Low Oil Pressure ...

Page 53: ... The hydraulic oil filter warning light will glow amber when the oil filter element reaches the maximum allowable restriction When this happens filter change is required 8 TRANSMISSION MAIN LOW PRESSURE AND CLUTCH LOW OIL PRESSURE WARNING LIGHT The transmission clutch low oil pressure warning light will glow when there is insufficient oil pressure in neutral position or insufficient oil pressure a...

Page 54: ...ault 14 LOW ENGINE COOLANT AND LOW OIL PRESSURE ALARM This alarm will sound when engine lubricating oil pressure or coolant level in the radiator drops below normal If so stop the machine and find out which warning light glows and check the gauge indication 15 HOURMETER The hourmeter electrically records actual hours of engine operation The purpose of the hourmeter is to indicate when to perform t...

Page 55: ...n to spray washer fluid 3 HEATER AND OR COOLING PRESSURIZER FAN SPEED CONTROL SWITCH This switch controls the speed of the fan circulating the air inside the cab It has three speed settings low medium and high Turn the knob to the left for three fan speed selections when cooling the air i e low medium and high Turn the knob to right for three fan speed selections when heating air i e low medium an...

Page 56: ... a receiver of current rating not to exceed 6 amps Fig 4 3A Additional Receptacle if equipped 1 Instrument Panel 2 Additional Receptacle 4 5 CONTROLS AND ADJUSTMENT 4 5 1 SEAT SEAT ADJUSTMENT LEVERS Fig 4 4 Seat 1 Weight Adjustment Lever 2 Seat Travel Lever 3 15 Swivel to Right Lever 4 Back Rest Cushion Adjustment Knob 5 Back Cushion Tilt Lever 6 Seat Adjustment Knob https www truck manuals net ...

Page 57: ...ovide maximal comfort to the operator Set with lever 1 the initial load according to the operator s weight The seat cushion can be set in one of the following three positions low medium and high To change the position press the cushion down or lift it up as necessary Turn knob 4 to adjust the backrest profile Pull up lever 5 and slide the seat forward or rearward to the desired positions and lock ...

Page 58: ...d twisting and roping when not being used Do not place heavy or sharp object on the belts 4 5 3 ENGINE SPEED AND SHUT DOWN LEVER Fig 4 6 Engine Speed and Shut Down Lever A Engine Speed and Shut Down Lever B Lever Forward to Decrease Speed C Lever Back to Increase Speed D Large Cutout for Engine Shut Down E Cutout for Engine Start and Low Idle Speed F Midium Idle Speed G High Idle Speed This lever ...

Page 59: ...lever backward B ON position to lock the shift lever or forward C OFF position to release When starting or idling the engine with the transmission in NEUTRAL place the lock lever in the ON position 4 5 5 TRANSMISSION SHIFT LEVER Lever D is used to select the various transmission gear ranges and directional ranges Refer to DRIVING THE MACHINE NOTE When the shift lever is placed in one of the revers...

Page 60: ...power to the tracks and by applying and releasing respective speed range clutch packs and brake clutch packs The left hand steering lever A controls the left track with the right hand steering lever B controlling the right track 4 5 7 BRAKE AND DECELERATOR PEDAL Fig 4 10 Brake and Decelerator Pedal Adjustment 1 Deceleration Angle 10 2 Braking Angle 14 3 Brake Lock Linkage 4 Brake and Decelerator P...

Page 61: ...TOR PEDAL LOCK Fig 4 11 Brake and Decelerator Pedal A Brake and Decelerator Pedal B Brake Lock This lock secures the brake and decelerator pedal in the applied position for parking the machine To lock the brake and decelerator pedal fully depress the pedal pull out the lock and remove your foot from the brake and decelerator pedal To release the brake depress the brake and decelerator pedal and pu...

Page 62: ...itch A Electric System Master Switch Key 4 5 10 EQUIPMENT CONTROL LEVERS BLADE CONTROL LEVER Fig 4 13 Blade Equipment Control Lever 1 1 Blade Control Lever I Raising II Hold III Lowering IV Floating V Tilt to the left VI Tilt to the right 2 Ripper Control Lever 3 Horn Button https www truck manuals net ...

Page 63: ...TARTING THE ENGINE IMPORTANT Before operating a machine perform each of the 10 hour maintenance requirements shown in Section 5 2 SCHEDULED MAINTENANCE This engine cannot be started by towing pushing or coasting the machine WARNING Before entering the operator s compartment walk completely around the machine and clear the area of personnel and obstructions WARNING Read all product graphics before ...

Page 64: ...adly exhaust gases Once the engine is running move the machine outdoors as soon as possible Exhaust gases are hazardous and can cause unconsciousness and death WARNING Be sure all personnel are clear of the machine before starting the engine Sound the horn WARNING Make sure the operator s seat is adjusted properly and fasten the safety seat belt 4 6 1 NORMAL START temperature above 0 C Fig 4 15 1 ...

Page 65: ...engine at low idle over 10 minutes due to possibility of faster wear of engine components 4 6 2 ETHER INJECTOR START temperatures below 0 C Fig 4 15 WARNING Ether starting fluid is highly flammable Follow the precautions on the container An explosion can result if sparks or flame contact the ether or when storing ether container when the air temperature is above 70 C Observe the following precauti...

Page 66: ...re with a maximum of 2 3 injections determine the cause and correct before again attempting a start IMPORTANT Crank the engine for 30 seconds at a time no more If it does not start allow the cranking motor to cool two or three minutes before cranking again 4 6 3 ENGINE START AFTER OIL CHANGE OR PROLONGED STANDSTILL over 5 days FIG 4 15 1 Perform all activities as described in item 1 to 3 and 5 to ...

Page 67: ... may result in engine damage 4 Depress and lock brake and decelerator pedal 5 5 Move engine speed and shut down lever 8 to large notched OFF position the solenoid valve will shut down the engine 6 Turn electric master switch 6 in OFF position 4 8 DRIVING THE MACHINE Fig 4 18 CAUTION Read the SAFETY PRECAUTIONS in Section 2 before operating a machine IMPORTANT Before operating check all instruments...

Page 68: ...rious injury or death could result 1 Place the engine speed and shut down control lever 4 in the high idle position Fig 4 16 2 Depress the decelerator pedal 1 to decrease engine speed 3 Move forward the neutral lock lever 3 from ON to OFF position 4 Place transmission shift lever 5 in the desired range Refer to SHIFTING THE TRANSMISSION 5 Gradually release brake and decelerator pedal 1 4 9 SHIFTIN...

Page 69: ...TEERING THE MACHINE Steering is accomplished with two steering levers Each of the two levers functions in three positions as shown in Fig 4 20 in forward position A transmits power to the track in high range in middle position B transmits the power to the track in low range in rearward position C disconnects the power and applies the brake To turn to the right or left pull back the steering lever ...

Page 70: ...thout overspeeding the engine 4 14 OPERATING OVER AN OBSTRUCTION When crossing a log or ditch bank use the decelerator pedal to slow the machine and when possible cross at an angle Then gradually increase the power to the tracks as the machine moves forward over and down If the load is light it may also be necessary to use the brake pedal to avoid abrupt movements 4 15 STOPPING THE MACHINE Fig 4 2...

Page 71: ...cted movement b Obtain accurate coolant lubricant and fuel level checks Avoid parking on a slope because unexpected machine movement may occur However if necessary park at the right angle and secure the tracks with blocks front and rear 4 17 OPERATING MOUNTED EQUIPMENT General The hydraulic system provides power for the blade equipment ripper or various other types of equipment Specific instructio...

Page 72: ...eleased 4 17 2 RAISE Pull the control lever back to raise the blade to desired height When released the lever will return to the hold position 4 17 3 LOWER Push the control lever forward to lower the blade When released the lever will return to the hold position 4 17 4 FLOAT With the control lever in the float position the blade is free to follow the contour of the ground To place the control leve...

Page 73: ...o swivel the operator s seat 15 to the right Fig 4 24 Ripper Control Lever 2 1 Blade Control Lever 2 Ripper Control Lever 3 Horn Button I Ripper Raise II Ripper Lower III Hold 1 Ripper Raise To raise the ripper to the required height move the lever into position I The control lever will return automatically to HOLD position III when released 2 Ripper Lower To lower the ripper moves the lever into ...

Page 74: ...locking pin Fig 4 25 Blade tilt 1 Tilt to the Right 2 Tilt to the Left NOTE Do not tilt the blade more than 560 mm tip to tip 4 17 7 2 TILTING THE BLADE WITH HYDRAULIC TILT 1 To obtain a desired tilt of 400 mm or less proceed as follows a Raise the blade about 450 mm off the ground b Hold the tilt control lever in the tilt position on the side to which the blade is to be tilted until the desired t...

Page 75: ...gle for hard materials 3 Upper strut 1 To pitch the blade forward increasing suction angle raise the blade several centimeters off the ground Shut off the engine Refer to STOPPING THE ENGINE Then extend upper struts 3 on each side of the blade an equal amount in the range of dimensions A given on Fig 4 27 IMPORTANT Do not expose any portion of the eyebolt threads Fig 4 27 Upper strut adjustment 2 ...

Page 76: ...regain blade balance Level the blade and maintain this level position while repositioning the blade changing the angle 5 Assemble the first strut assembly to the C frame as follows a When connecting a blade angled to the right or the left connect the rear most strut assembly first b When connecting a straight blade not angled swing each strut assembly in until they contact the C frame level the bl...

Page 77: ...cure with locking hardware Retorque the strut eyebolt clamping cap screws and nuts to 450 Nm Fig 4 29 Lower Strut Adjustment of the Angled Blade 1 Trunnion Swivel Eye 2 Gap 9 Level the blade so one end does not dig in deeper than the other This can be done by adjusting either or both upper struts Refer to LEVELLING THE BLADE Fig 4 30 Swivel Pin Adjustment Gap 1 C frame 2 Swivel Pin 3 Gap https www...

Page 78: ...be equal and opposite to the adjustment made on the other strut For example if a strut on one side is shortened 1 turn lengthen the opposite strut 1 turn 4 17 8 3 TILTING THE BLADE WITH HYDRAULC TILT To obtain 483 mm tilt proceed as follows 1 Lift the blade 400 mm off the ground 2 Hold the tilt control lever in the tilt position on the side to which the blade is to be tilted until the desired tilt...

Page 79: ...y When the blade is held hydraulically it becomes a rigid part of the tractor except when the valve is in FLOAT position and will follow all movements of the machine When rough terrain is encountered it will be necessary to vary the height of the blade while pitching to obtain a smooth cut When possible start all jobs from relatively level ground If necessary level an area large enough to provide ...

Page 80: ...lly to avoid an abrupt ridge or bump in the path of the tractor Move material downgrade whenever possible to take advantage of the reduced effort required Fig 4 32 Fig 4 32 Moving Material Downgrade Two methods of cutting down a pile or hill are shown in Fig 4 33 Type of material and local conditions may dictate which method is preferred Further information is included in BREAKING PILES AND SPREAD...

Page 81: ...y Tilting the blade will provide this type of cut with less effort on the operator s part Fig 4 34 Side Hill Cut 1 Cut I 2 Cut II 3 Cut III Always cut a shelf wide enough to provide solid support for equipment used later If possible move the material downhill to gain the advantage of gravity reduced effort and increased tractor stability Soft soil or shallow slopes may allow the side hill cut to b...

Page 82: ...ls Initial work on steep hillsides can be safer by either securing the tractor with a winch to a suitable uphill anchor point or by operating a tandem arrangement as shown in Fig 4 37 When clearing trees raise the blade high to gain leverage and make contact gently to reduce possible harm to the operator and machine Fig 4 38 Heavy roots of large trees may require pushing and digging or cutting fro...

Page 83: ...hen the ground is frozen and the area must be ripped before it can be worked rip a relatively small section and work it to grade before enlarging the cut This will require ripping each section only once not every morning after the ground has refrozen Snow can act as an insulating blanket and reduce or eliminate the need for a ripper Therefore remove snow only from the area to be worked each day le...

Page 84: ...ractor does not come in contact with the rear wheels of the scraper Fig 4 43 Aiding Scraper Loading Fig 4 44 Loading Directly A bulldozer can be used directly as a loader if the method shown in Fig 4 44 is used 4 18 3 BREAKING PILES AND SPREADING Two methods of breaking down a pile are shown in Fig 4 45 When spreading is to be done in several directions or if the pile is large or hard Method 1 is ...

Page 85: ...tting edge Fig 4 47 When finishing in non solid materials such as earth drag the blade backward for a smooth job as shown in Fig 4 47 Rock of course may damage the blade base therefore such practice is not recommended where abrasive material is common Fig 4 46 Spreading Material Forward Fig 4 47 Back dragging Angling blade dozers are ideal for widening fills Travel about 30 cm from the slope blind...

Page 86: ...lerates wear of track system Use new and sharp bits for hard ground 4 18 4 3 Cold Weather Operation Start the engine as described in STARTING THE ENGINE and then proceed as follows move slightly and slowly ripper control to warm the oil in the hydraulic cylinders raise the ripper at max height and then lower it slowly until it rests on the ground increase gradually pressure in the ripper cylinders...

Page 87: ...SECTION 5 MAINTENANCE https www truck manuals net ...

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Page 89: ...tion 18 5 7 2 Checking Tension and Adjustment 18 5 7 2 1 Checking Tension and Adjustment of Fan Belt 18 5 7 2 2 Checking Tension and Adjustment of A C Compressor Belt 19 5 8 Cooling System 19 5 8 1 Water 19 5 8 2 Antifreeze 20 5 8 3 Inhibitors Conditioners 20 5 8 4 Radiator Cap 21 5 8 5 Checking Coolant Level 22 5 8 6 Cleaning the Radiator Core 22 5 8 7 Refilling an Overheated System 23 5 8 8 Chan...

Page 90: ...g Edge and End Bits Mounting Bolts 48 5 15 4 Allowable Wear of Cutting Edge and End Bits and Ripper Points 48 5 15 5 Servicing the Ripper 49 5 16 Safety Belt 49 5 17 Final Drives 49 5 17 1 Checking the Oil Level 49 5 17 2 Changing the Oil 50 5 18 Transmission System 50 5 18 1 Universal Joint 50 5 18 2 Checking the Oil Level 51 5 18 3 Changing Transmission System Oil 52 5 18 4 Servicing the Transmi...

Page 91: ...anticipate all conceivable ways or conditions under which a machine may be serviced or to provide precautions for all the possible hazards that may result Safety is always the most important rule Constantly be aware of dangers involved in working on a machine and take proper precautions Standard and accepted safety precautions and equipment should be used This machine is assembled using high stren...

Page 92: ... 2 2 Clean radiator core Refer to 5 8 6 3 Check and adjust track tension if necessary Refer to 5 19 4 and 5 19 5 4 Lubricate ripper cylinder bearings and pins Refer to 5 14 5 Replace hydraulic system return filter Refer to 5 13 3 6 Replace transmission system pressure filter Refer to 5 18 4 1 7 Clean transmission system suction strainer Refer to 5 18 4 2 after initial 50 hours of operation only Ev...

Page 93: ...components for wear Refer to 5 19 1 12 Check track frames guide clearance and adjust if necessary lubricate track frame guides Refer to 5 19 6 13 Check clearance in blade socket and diagonal struts Refer to 5 15 1 4 14 Check condition and amount of charge of batteries Refer to 5 10 3 15 Check condition of electric wires and connections Refer to 5 10 1 16 Reverse fan blades if equipped Refer to 5 9...

Page 94: ...ive wear loose components and leaks 5 Transmission system and final drives for possible leakage 6 Engine compartment for fuel oil and coolant leaks 7 Guards for damage or missing 8 ROPS general condition no ROPS defects are permissible that may adversely affect its protection in case of machine rollover CAUTION To ensure personal protection perform all maintenance services in accordance with Sched...

Page 95: ...rs or 12 Month 7 9 11 13 15 21 25 29 30 Rear Frame Breather Final Drive Oil Transmission System Oil Transmission System Pressure Filter Universal Joint Gimbal Crosstube Hydraulic System Return Filter Hydraulic Reservoir Breather Transmission Suction Strainer 1 2 1 1 2 2 1 1 1 MPL HDTF MPG MPG Change Change Change Change Lube Lube Change Clean Clean Every 2000 Hours 24 26 27 28 Engine Coolant Hydra...

Page 96: ...ervals of time between services are based on average operating conditions Under unusually severe conditions of operation reduce the intervals of time between services Service a machine according to Scheduled Maintenance Guide Instructions Fig 5 1 Service Guide https www truck manuals net ...

Page 97: ...RPOSE Top Idler each Life Time Lubrication If Rebuilt 0 4 l or SAE 30 ARCTIC OIL PER HMS B21 0001 Front Idler each Life Time Lubrication If Rebuilt 0 3 l E02 Lubricated track chain link Life Time Lubrication If Rebuilt 0 03 l approx MPL SAE 85W MPL ARCTIC ARCTIC GRADE 75 per HMS B22 0003 D 2 Equipment Hydraulic System w Tilt 101 l HDTF or E02 SAE 10W E01 ARCTIC MULTI PURPOSE D 2 Equipment Hydrauli...

Page 98: ...If this tractor is to be operated above or below this range change to the correct lubricants Unless an exception is shown below all lubricants can be used within above temperature range until regular scheduled normal change intervals occur Refer to MAINTENANCE AND SERVICE CHART for the scheduled normal change intervals and to REFILL SPECIFICATIONS AND CAPACITIES CHART for the proper oil grades for...

Page 99: ...ual 5 4 3 SELECTION The selection of the proper type specification and the grade weight or viscosity of lubricant is important Many tests have been made to determine the correct lubricants for this tractor and its equipment Refer to REFILL SPECIFICATION AND CAPACITIES CHART for the recommended time intervals and grades of lubricants 5 4 4 VISCOSITIES During cold weather base the selection of a cra...

Page 100: ...P 2 MPG Anti freeze ethylene glycol base per HMS B01 0001 ERGOFRYZ GLYCOSHELL DILUTED ANTIFREEZE ETX 6042 Arctic oil synthetic 75W per HMS B22 0003 SYN STAR 75W CODE 2080 MPL ARCTIC Arctic engine Oil synthetic per HMS B21 0001 or MIL L 46167 CHEVRON SUB ZERO Fluid OW 30 Manufactured by CHEVRON or FRIGID GO 2809A Manufactured by EMERY Ind EO ARCTIC Arctic grease per HMS B27 0003 or MIL L 10924D SRI...

Page 101: ...EM Prepare the cooling system as follows 1 Check the entire engine system for leaks 2 Inspect the condition of all hoses and replace the hose and hose clamps as necessary 3 Check the drive belts tension and adjust tension or replace a faulty belt Refer to CHECKING TENSION AND ADJUSTMENT 4 Remove all debris from the radiator core using air or water under pressure Direct the flow through the core op...

Page 102: ...w check the air cleaner service indicator The primary element can be cleaned by either of two methods washing or cleaning with compressed air Washing is the preferred method as it removes more dust and soot and restores the element to an almost new condition The result being better performance and longer intervals between required element service It is recommended that a spare element be obtained ...

Page 103: ...ll damage the element 1 Carefully tap the side or end of the element against the palm of your hand to remove loose dust 2 Wash the element in clean warm water 20 C to 40 C A small amount of nonsudsing detergent added to water will remove the soot 3 Rinse the element in clear water if a hose is used do not exceed 270 kPa Shake the element carefully to remove excess water NOTE Do not use compressed ...

Page 104: ...ith locking clamps making sure the cover is not cocked 2 Inspect and tighten all air cleaner connections before resuming operation Start the engine If the air cleaner filter warning light indicates air restriction replace the primary or primary and safety filter elements 5 6 3 SAFETY FILTER ELEMENT Service Replace the safety element with every third change of the primary element or when plugged as...

Page 105: ... the pre cleaner hood Twist and pull upward to remove the cap Use compressed air to clean the screen If compressed air is not available wash in clean hot water or water containing a small amount of nonsudsing detergent IMPORTANT Never wash pre cleaner installed on a machine as water may penetrate to the engine and cause a serious damage 5 6 4 2 Checking air intake system for leaks Check the air in...

Page 106: ...s of material missing 5 7 2 CHECKING TENSION AND ADJUSTMENT 5 7 2 1 Checking tension and adjustment of fan belt The engine is equipped with an automatic belt tensioner that maintains correct tension on the drive belt The tension should be 360 490 N To check belt tension a Borroughs type gauge must be used If the gauge is unavailable check the tension by pressing the belt with the thumb on the long...

Page 107: ...ntrolled by thermostats which prevent coolant flow through the radiator until the engine reaches the operating temperature Proper cooling is assured only when the system is sealed radiator cap and gasket in good condition thermostats operate properly system is free of coolant and or air flow restrictions and is filled to the proper level Selection and maintenance of the system coolant is important...

Page 108: ...antifreeze because of its low boiling point Antifreeze may retain its freeze protection for more than one season but coolant conditioners must be added to maintain corrosion protection Antifreeze formulated with metoxy propanol or propylene glycol is not recommended for this system IMPORTANT Do not mix different types of antifreeze solutions Mixed solutions make it impossible to determine the prot...

Page 109: ...llation of a new coolant filter close the shut off valve on the coolant filter head OFF Upon the installation of a new coolant filter open the shut off valve ON NOTE Mixing of DCA4 and other supplemental coolant additives is not recommended because there is currently no test kit available to measure concentration levels with mixed chemical solutions 5 8 4 RADIATOR CAP General Radiator cap 2 seals ...

Page 110: ...r clockwise until snug 5 8 5 CHECKING COOLANT LEVEL IMPORTANT Check the coolant level before starting the engine 1 Check the coolant level daily to be sure that the level is proper Coolant level must be seen in the sight gauge 3 Fig 5 8 2 For checking coolant level place the machine on the level ground and lower the mounted equipment to the ground 3 If coolant has to be added remove the radiator c...

Page 111: ...ine to cool down below 50 C prior to replenishing the coolant in the radiator 5 8 8 CHANGING COOLANT 5 8 8 1 Draining the System 1 Position the machine on the level ground Run the engine until it reaches operating temperature then stop the engine Fig 5 9 Radiator Drain Valves 1 Radiator Drain Valve 2 Drain Valve on Engine Block 2 Remove the radiator cap 3 Open the radiator drain valve and the main...

Page 112: ...earing of the idler pulley 2 Reversible fan blades if equipped should be reversed periodically to clean the radiator and engine compartment After reversing the blades adjust them in the required position 5 10 ELECTRIC SYSTEM 5 10 1 ELECTRIC WIRES AND CONNECTIONS WARNING Before working on an engine or electric system turn off the electric system master switch and remove the key All terminals must b...

Page 113: ...atteries A machine is equipped with two 12 volt battery They are located in L H fender Access is provided upon removal of three bolts and lifting the cover Never allow a battery to stand on concrete ground or a metal support unless proper insulation is provided A wooden platform or board is a sufficient insulation Be sure the battery in a machine is fastened securely to avoid damage from vibration...

Page 114: ...f the top of a battery is dirty it may be cleaned with a brush dipped in ammonia or soda solution and then rinsed with water Electrolyte Level The electrolyte in each cell must be at the proper level 21 to 27 mm above the plates at all times to prevent battery failure Check periodically the level of electrolyte When the electrolyte is below this level pure distilled water must be added Never use h...

Page 115: ... Remove the gauge and check the oil level If the level is at or below the MIN ADD mark add oil through the fast fill receiver to bring the level up to the MAX FULL mark on the gauge Refer to REFILL SPECIFICATIONS AND CAPACITIES CHART for type and viscosity of oil specified Reinstall the level gauge IMPORTANT Never run an engine if the level of the oil is at or below the MIN ADD mark on the oil lev...

Page 116: ...ble container 3 Clean the oil filter and filter head Remove the filter 4 Clean the filter head in the seal contact area Fig 5 14 Lubricating Oil Filter IMPORTANT Use only recommended filters available from Authorized Distributor of Construction Equipment 5 Apply a little clean engine oil to the seal of a new filter fill the filter with engine oil and thread the filter on by hand per instructions s...

Page 117: ...ed in 5 11 1 IMPORTANT After the oil has been replaced start the engine according to the instructions specified in Section 4 ENGINE START AFTER OIL CHANGE OR PROLONGED STANDSTILL 5 11 3 ADJUSTMENT OF ENGINE VALVES 1 Lift the hood and side doors 2 Disconnect the air pre cleaner dome muffler with the bracket and turbocharger manifold tube 3 Remove the valve covers Fig 5 16 Fig 5 16 Removal of Valve ...

Page 118: ...itioning a Cylinder Piston in TDC IMPORTANT When the piston is positioned in its TDC remove the pin so as not to cause damage to the pin or engine 5 Check and adjust step 1 if necessary the valve lash as shown in Fig 5 18 Use a screw driver a wrench and a filler gauge The value of the valve lash should be as follows Intake valve I 0 30 mm Exhaust valve E 0 61 mm Tighten the adjusting nut up to the...

Page 119: ...e Valves Step 2 I Intake Valves E Exhaust Valves 7 Install the valve cover IMPORTANT Use the same cover gasket unless it is damaged If so replace it with a new one 8 Torque the valve cover bolts to 24 Nm 9 Reinstall all the parts removed in step 2 and 1 5 11 4 CHECKING THE CONDITION OF FAN AND HUB Check the fan hub every 1000 hours of operation It should rotate freely although without excessive lo...

Page 120: ...n flame when using ether starting fluid Do not store fluid containers in the operator s compartment Store containers in a cool well ventilated place Keep fluid containers out of unauthorized personnel Do not breathe hazardous ether vapor Do not let ether contact your skin because it can cause frostbite Never puncture a fluid container or put it into fire Dispose of empty containers properly For yo...

Page 121: ...fluid container in the support saddle 2 Unscrew and discard the container from the ether starting valve in a suitable closed refuse container 3 Install a new container in the valve 4 Secure the container in place by tightening the clamp screws Fig 5 22 Ether Fluid Container 1 Ether Container 2 Clamp 3 Support Saddle 4 Seal Ring 5 Electric Wire 6 Injector 7 Injection Pipe 8 Plug for Container Socke...

Page 122: ...ndoors Fumes are dangerous a spark or flame could result in a fire or explosion 5 12 1 FILLING THE FUEL TANK Be sure the fuel tank is full Fill the tank at the end of each day s operation to reduce condensation of moisture 5 12 2 FUEL TANK FILLER STRAINER Fig 5 23 Fuel Tank Filler Strainer and Fuel Level Dipstick This screen filters the fuel entering the tank and eases the job of the fuel filters ...

Page 123: ... Replace fuel filters after 500 hours of operation Keep new filters in their original packages until ready for installation Before loosening the filter clean the filter header to prevent dirt or foreign material from entering the system 1 Close the fuel shutoff valve under the fuel tank 2 Remove the fuel filter from the filter header using a filter wrench 3 Thoroughly clean the filter header to pr...

Page 124: ...en the fuel hose clamps on both sides of the filter 3 Remove the filter 4 Install a new filter Make sure the arrow on the filter points the direction of fuel flow 5 Open the shut off valve Fig 5 26 Fuel Strainer on Fuel Line 5 12 5 DRAINING FUEL TANK Fig 5 27 Fuel Tank Drain Valve Periodically open the valve and drain water and sediment from the fuel tank until clean diesel fuel appears Close the ...

Page 125: ... IMPORTANT Before removing any components from the reservoir or servicing wipe the top surface of the reservoir using clean kerosene or a commercial cleaning solvent 5 13 2 CHANGING HYDRAULIC OIL 1 Start the engine and operate the blade to warm the oil for easy draining 2 Park the machine on level ground lower the blade and the ripper to the ground 3 Stop the engine Shift the transmission lever to...

Page 126: ...ure with the engine running the filter must be changed Change the hydraulic return filter as described below 1 Park the machine on level ground lower the blade to the ground and stop the engine Turn the electric master switch to OFF 2 With the engine stopped operate the equipment lever several times in all directions to relieve any pressure Remove the return filter side cover located on the R H si...

Page 127: ...With the engine stopped operate the equipment lever several times to relieve any pressure Drain the hydraulic system Refer to CHANGING HYDRAULIC OIL 2 Remove three bolts and remove the cover of the hydraulic reservoir Remove nut 3 Remove strainer 2 from the reservoir 3 Remove the snap ring securing filler strainer 1 Clean and dry the strainer and install it in the reservoir cover 4 Clean the sucti...

Page 128: ... lower the blade to the ground and stop the engine Turn the electric master switch to OFF and remove the key With the engine stopped operate the equipment lever several times to relieve any pressure Remove all outside dirt from the breather 2 Slowly loosen the filler plug on the reservoir in order to relieve any pressure in the reservoir CAUTION Pressurized Reservoir Always loosen the filler plug ...

Page 129: ...ed with excessively low oil level 1 Start the engine and run it at low idle speed Operate all the controls through all positions four or five times so the cylinders are filled with oil and air expelled 2 Check the oil level as described in CHECKING OIL LEVEL Repeat this procedure until the fluid level remains at the specified level in the reservoir 5 14 LUBRICATING FITTINGS GENERAL The following l...

Page 130: ... in extremely heavy conditions Always use clean lubricators and containers Apply fresh grease until the old lubricant and dirt is removed Fig 5 35 Mounted Equipment Fittings Apply grease until clean lubricant is visible Always use a clean lubricator and wipe dirt from fittings before fresh grease is applied If grease fails to go through the fitting determine the cause and correct it Gimbal cross t...

Page 131: ...removed from the tractor proceed as follows 1 Place the blade on level ground and block up the ends of the push arms or C frame close to the trunnions This will maintain the proper height for reassembly 2 For machines with hydraulic tilt disconnect the hoses Fig 5 37 Fit and secure plugs to the ends of hoses and pipes Fig 5 37 Blade Tilt Hoses Connection Location https www truck manuals net ...

Page 132: ... the push arms and secure with the bearing cap bolts to prevent their damage or being lost If the blade is to be stored outdoors grease to prevent corrosion To reassemble the blade perform the above in reverse order Retorque the trunnion cap bolts to 1050 Nm Fig 5 38 Push Arm Mounting 1 Trunnion Bearing Cap 2 Cap Bolts 3 Trunnion Ball 4 Push Arm 5 Trunnion Mounting Bolts 6 Shims 7 Check if the bla...

Page 133: ...o hole of plug 2 on the right tilt cylinder d start the engine and make full tilt to the right Keep the control lever in the full tilt position until full extension of the right tilt cylinder piston rod 5 Close the plug 6 Level the blade 7 Measure dimension A of the tilt cylinders 8 Repeat steps 4 to 7 until you get dimension A on the tilt cylinders equal to 170 mm 3 mm 5 15 1 3 Filling up and Ven...

Page 134: ... tilt control lever to the hold position 9 Tilt the cylinder several times to both sides to check for proper operation If correct proceed to step 10 If not repeat steps 2 through 9 again 10 Install the hydraulic hose guard and check the oil level in the reservoir 11 Each time the hydraulic circuit has been opened for any reason it must be vented as described in steps 2 through 9 above 5 15 1 4 Dia...

Page 135: ...s by turning them out by to turn to increase their compression 4 Tighten cap bolts 6 keeping an even gap between bracket socket 4 and cap 2 Determine the number of shims 5 necessary to fill the gap Add one more shim to ensure adequate end play Install the number of shims 5 determined earlier Tighten cap bolts 6 to 450 Nm Periodic adjustment repeat steps 3 and 4 5 15 2 TRUNNION COVER MOUNTING BOLTS...

Page 136: ...d the cutting edge bottom edge is smaller than 70 mm it should be reversed or replaced if it had already been reversed before An end bit should be replaced if the distance between the axis of a mounting bolt in the lower row and the bottom edge is smaller than 80 mm To replace the cutting edge and the end bits proceed as follows 1 Raise the blade about 300 mm above the ground and set the pilot val...

Page 137: ...p the engine 3 Remove the point mounting pin 4 Install a new point and the mounting pin 5 16 SAFETY BELT WARNING Seat belt do not clean with solvents or bleach or re dye color of webbing as this may cause a severe loss of strength This could cause the webbing to break and result in personal injury Wash in warm water with mild detergent Keep the belt flat to avoid twisting and roping when not being...

Page 138: ...ad for a few minutes Remove the drain plugs and thoroughly drain the fuel oil into a suitable container Reinstall and tighten the drain plugs Remove the filler and level plugs Fill the housing with fresh oil up to the bottom of the filler and level plug opening Refer to the REFILL SPECIFICATIONS AND CAPACITIES chart 5 3 1 for grade of lubricant specified Reinstall and tighten the filler and level ...

Page 139: ...fully into the filler sleeve Do not tighten Remove the gauge and check the lubricant level If necessary add oil through the filler to bring the level up Reinstall and secure the gauge The gauge has two marks for low oil level and for high oil level for HOT oil on one side and two marks for low oil level and for high oil level for COLD oil on the other side Check the oil level with the engine stopp...

Page 140: ...l period has not elapsed 1 To drain oil warm it and remove the drain plug in the rear frame 2 Remove the oil level gauge with the cover Drain out the used oil and pour lubricant into the rear frame through the filler tube to bring the level up to the FULL mark on the gauge 3 Reinstall the oil level gauge 5 18 4 SERVICING THE TRANSMISSION SYSTEM FILTERS Fig 5 47 Transmission System Filters 1 Pressu...

Page 141: ...e operate the steering levers several times check filters for leaks and remove leaks if any 3 Check the oil level in the transmission system Fig 5 48 Transmission Pressure Filter 1 Filter Seal 2 Filter Element 3 Filter Head 5 18 4 2 Servicing the Suction Strainer IMPORTANT After the first 50 hours of operation clean the filter element Perform further servicing periodically according to the Mainten...

Page 142: ... THE BREATHER IMPORTANT To prevent dirt from entering the critical areas of the transmission system keep the breather clean Replace the breather as indicated when changing oil in the rear frame The breather is located next to the rear frame filler tube Unscrew the breather from the reducer nipple Install the new breather on the nipple Fig 5 50 Transmission System Breather https www truck manuals n...

Page 143: ...able commercial cleaning solvent 5 Reinstall the strainer into hose 1 6 Reinstall the transmission scavenger hose to pipe 2 Make sure that the filter strainer is properly seated in the hose 7 Reinstall the center cover 5 19 UNDERCARRIAGE 5 19 1 CHECKING THE UNDERCARRIAGE CONDITION Periodically make observation checks on your undercarriage components Check the tracks track rollers track idlers fron...

Page 144: ...accelerate wear on undercarriage components especially in packing conditions A machine in forward operation with correctly adjusted tracks will experience track loads only along the ground from the front idler to where the bushings engage the sprocket Lubricated track systems are to be adjusted to provide a sag in the track chain between the front top idler and the front idler Correct tension redu...

Page 145: ...bricant causing possible injury When relieving track tension never loosen the bleeder plug and check valve more than 2 2 turns 1 Remove the bolts and track adjuster cover WARNING Before adding lubricant for track adjustment be sure the ball check and relief valves are properly torqued to 61 75 Nm 2 To increase track tension connect a lubricator nozzle to lubrication fitting 3 Determine the amount ...

Page 146: ...bring a stretched track to within the range of proper track adjustment A track that is worn badly enough to take up the length of one link will be so far out of pitch that the increased wear on the sprocket will far more than offset the saving obtained by the removal of one link in the track chain 5 19 6 TRACK FRAME GUIDE To avoid excessive wear of undercarriage components and track frame suspensi...

Page 147: ...ck Frame 7 Track Frame Guide Plate 5 19 7 PIVOT SHAFT HOUSING Remove the plug one at each side check the oil level and if the lubricant is low fill to the level of the plug opening Reinstall and tighten the plug NOTE Refer to the REFILL SPECIFICATIONS AND CAPACITIES chart for grade of lubricant specified Fig 5 55 Track Frame Oil Filler Plug https www truck manuals net ...

Page 148: ...ured periodically too Perform measurement when both track frames are leveled Add or remove such a number of shims 2 to obtain a distance of 4 8 6 3 mm Replace pads if any cracks are found Fig 5 56 Rebound Gap of the Equalizer Bar 1 Rebound Bracket 2 Shims 3 Equalizer Bar 4 Pad 5 19 9 SPROCKETS After each 1000 hour of operation check and retorque if necessary the sprocket mounting hardware to 450 N...

Page 149: ...heck the engine high and deceleration RPM If RPM values are incorrect proceed as follows Check the adjustment of the hand levers and foot pedals as described below Fig 5 59 a Adjust lever 4 to vertical position of the lever for high idle speed 2400 100 RPM During the adjustment lever 1 must be placed in its foremost position b Adjust lever 2 to maintain the dimension 200 mm and 36 mm c Adjust foot...

Page 150: ...l and brake lock With correct adjustment made the machine should stop If in doubt contact Authorized Distributor of Construction Equipment Fig 5 59 Hand and Foot Controls 1 Engine Speed Lever 2 Hand Steering Lever 3 Decelerator and Brake Pedal 4 Fuel Pump Lever A Adjustable Control Elements 5 21 CAB AND ROPS A dozer can be equipped with a ROPS protective structure with a canopy or a cab with a sep...

Page 151: ...check instruments and controls for proper operation tighten or adjust the mounting bolts of the mirrors wipers and shields ROPS bolts should be torqued to 1100 Nm Fig 5 61 ROPS Mounting Bolts 5 21 3 WINDSHIELD WASHER RESERVOIR Fig 5 62 Windshield Washer Reservoir Filler Spout Refill the reservoir with washer liquid periodically The filler spout is located on the LH side of a machine inside the tra...

Page 152: ...SECTION 6 SPECIFICATIONS https www truck manuals net ...

Page 153: ...https www truck manuals net ...

Page 154: ...etric Fasteners 10 6 6 Torque Values for Standard English Fasteners 11 6 7 Torque Values for Split Flange Connections 12 6 8 Torque Values for Hydraulic Tubes and Fittings 12 6 9 Torque Values for Hose Clamps 13 6 10 Torque Values for Air Conditioning Tubes and Fittings 13 6 11 Torque Values for Air Conditioning O Ring Connections 13 6 12 List of Service Tools 14 6 13 Drive Train Schematic 15 6 13...

Page 155: ...https www truck manuals net ...

Page 156: ...unted equipment equipment hydraulic system Undercarriage The undercarriage includes two box section track frames with track rollers track idlers front idlers and track chains with track shoes sprockets Track tension can be hydraulically increased to force the front idler forward for track chain adjustment by use of a common grease gun and released by turning pressure relief valve located under an ...

Page 157: ...ansmission system The transmission system includes an oil tank which is the rear frame suction filter torque converter mounted pump pressure filter main regulator valve rate of rise valve range selector valve and transmission and steering drive control valves Mounted equipment Semi U Blade with beams and tilt cylinder model D 2 Diagonal Blade with C frame and tilt cylinders model G 2 Straight Blad...

Page 158: ...ngth with diagonal blade Model G 2 blade set up frontally 5350 D2 Length with blade and ripper 6515 E Gauge 1880 F Width with track shoes 508 mm 2390 560 mm 2440 610 mm 2490 660 mm 2540 F1 Machine width including trunnions 2760 F2 Machine width with C frame 3030 G Machine width Model D 2 3370 G1 Diagonal Blade width blade straight model G 2 4030 blade angled 3650 H Blade height Model D 2 struts in...

Page 159: ...k idler each 0 4 liter Front idler each 0 3 liter Track chain link 0 03 liters Pivot shaft reservoir each 3 0 liters Equipment hydraulic system Model D 2 Equipped with hydraulic tilt 101 liters Model D 2 Blade Ripper Equipped with hydraulic tilt 107 liters Model G 2 Equipped with hydraulic tilt 106 liters Hydraulic reservoir 52 liters Air conditioning refrigerant 1 22 kg Track chains track rollers...

Page 160: ...nge 82 121 C Effective diameter size 330 mm Torque ratio 2 625 1 6 3 6 TRAVEL SPEEDS Forward 1 st low range 0 2 7 km h 1 st high range 0 3 7 km h 2 nd low range 0 5 0 km h 2 nd high range 0 6 6 km h 3 rd low range 0 7 9 km h 3 rd high range 0 10 5 km h Reverse 1st low range 0 3 2 km h 1 st high range 0 4 3 km h 2 nd low range 0 5 8 km h 2 nd high range 0 7 8 km h 3 rd low range 0 9 2 km h 3 rd hig...

Page 161: ...f the machine only However taking into consideration actual longer periods of machine operation fuel consumption value is considerably lower and can be estimated at the level of app 28 l h 6 4 SPECIAL TORQUES No Description of tightening place Size of thread Torque Nm No of places 1 Main Harness to Pod at Rear of LH Console 4 40 0 7 4 2 Horn Switch Terminal On RH Console 8 32 1 8 3 4 2 3 Neutral S...

Page 162: ...t 3 8 31 4 26 Master Switch Terminal 3 8 24 12 2 27 A C Compressor Mounting Bolt 3 8 16 62 2 28 Air Pre Cleaner Clamp Bolt 3 8 42 2 29 Alternator to Battery Terminal 7 16 8 5 1 30 Track Roller Bushing Retainer Bolt 7 16 87 All 31 Cranking Motor Terminals 31 2 32 Hydraulic Reservoir Oil Filter Mounting Nut 14 27 1 33 Sprocket Dirt Deflector Mounting Bolt 110 8 34 Equalizer Bar Pivot Retainer Plate ...

Page 163: ...t 1 1110 8 65 Track Frame Lower Guide Retainer Bolt 1 1110 4 66 Pusharm Trunnion Cap Bolt 1 1050 4 67 C Frame Trunnion Cap Bolt 1 1050 4 68 Gimbal Crosstube Mounting Bolt 1 920 4 69 Track Frame Guide Retainer Bolt 1 1110 4 70 Push Arm Trunnion Bolt LGP 1 920 16 71 Ripper Mounting Frame Bolts 1 1 8 1300 16 72 Rigid Drawbar Mounting Bolt 1 1 8 1560 6 6 5 TORQUES VALVES FOR STANDARD METRIC FASTENERS ...

Page 164: ...Type 8 coarse thread bolts and nuts and thru hardened flat washers Rockwell C 38 45 all phosphate coated and assembled without supplemental lubrication as received condition Phosphate coated bolts used in tapped holes in steel or gray iron phosphate coated bolts used with phosphate coated prevailing torque nuts nuts with distorted threads or plastic inserts Phosphate coated bolts used with copper ...

Page 165: ...de diameter of hydraulic tube or hose fitting 6 8 TORQUE VALUES FOR HYDRAULIC TUBES AND FITTINGS Size Tubing o d in inches Thread size in inches Torque values for 37 flared fittings Torque values for O ring boss plugs locknuts and 37 flared fittings 4 5 6 8 10 12 14 5 16 3 8 1 2 5 8 3 4 7 8 7 16 20 1 2 20 9 16 18 3 4 16 7 8 14 1 1 16 12 1 3 16 12 12 16 16 20 29 33 47 54 72 79 104 111 122 138 8 14 ...

Page 166: ...e Al1 Ultra tite 10 7 11 8 4 5 5 6 6 10 TORQUE VALUES FOR AIR CONDITIONING TUBES AND FITTINGS SWAGED 45 CONNECTIONS SIZE THREAD SIZE TORQUE VALUES FOR MATERIALS Nm STEEL STEEL BRONZE STEEL COPPER STEEL ALUMINUM STEEL 1 4 3 8 1 2 5 8 3 4 7 16 20 5 8 18 3 4 16 7 8 14 1 1 16 12 1 1 16 14 16 23 27 33 47 54 61 68 72 80 72 80 15 20 23 38 38 46 45 53 49 57 49 57 15 20 23 38 38 46 45 53 49 57 49 57 12 18 ...

Page 167: ...5 1 1 2 End Wrench Blade Removal Pusharm Trunnion Cap Bolts Socket ROPS Mounting Bolts 6 1 11 16 Socket Ripper Frame Removal Drawbar Removal 7 10 mm End Wrench Fuel Line Venting 8 14 mm End Wrench Battery Terminal Cleaning Valve Lash Adjustment 9 17 mm End Wrench RMF Breather Replacement 10 19 mm End Wrench Engine Crankcase Oil Draining Plug 11 38 mm End Wrench Hydraulic Reservoir Breather Replace...

Page 168: ... 6 13 DRIVE TRAIN SCHEMATIC 6 13 1 TWO SPEED STEERING Fig 6 2 Two Speed Steering Drive Train Schematic 1 Torque Converter 2 Universal Joint 3 Transmission 4 Rear Main Frame 5 Steering Drive 6 Final Drive 7 Sprocket Wheel https www truck manuals net ...

Page 169: ...15H DRIVE TRAIN SCHEMATIC 6 13 2 ONE SPEED STEERING Fig 6 3 One Speed Steering Drive Train Schematic 1 Torque Converter 2 Universal Joint 3 Transmission 4 Rear Main Frame 5 Steering Drive 6 Final Drive 7 Sprocket Wheel https www truck manuals net ...

Page 170: ... Ripper Lift Cylinder 2 Blade Lift Cylinders 3 Blade Tilt Cylinder D 2 Straight Blade 3A Blade Tilt Cylinders G 2 Angled Blade 4 Main Control Valve 5 Quick Drop Valve 6 Relief Valve 7 Return Filter with Bypass Valve 8 Vacuum Pressure Relief Valve 9 Hydraulic Reservoir 10 Hydraulic Suction Strainer 11 Pump https www truck manuals net ...

Page 171: ...SECTION 6 SPECIFICATIONS Page 18 DRESSTA TD 15H 6 15 TRANSMISSION HYDRAULIC SYSTEM DIAGRAM Fig 6 5 Transmission Hydraulic System Diagram https www truck manuals net ...

Page 172: ... Main Regulator Valve 14 Steering Drive Valve 1C Range Clutch 1 Oil Pressure 2C Range Clutch 2 Oil Pressure 3C Range Clutch 3 Oil Pressure FC Forward Clutch Oil Pressure RC Reverse Clutch Oil Pressure 1 Range Clutch 1 Pilot Pressure 2 Range Clutch 2 Pilot Pressure F Forward Clutch Pilot Pressure R Reverse Clutch Pilot Pressure PC Range Clutch Oil Pressure M Main Pressure FR Direction Clutch Oil Pr...

Page 173: ...arm 26 Fuel Level Sensor 27 Horn Pushbutton 28 Hydraulic Filter Warning Light Switch 29 Gauge Cluster 30 Diode Assembly 31 Warning Lamp Check Relay 32 Fuel Level Gauge 33 Audible Alarm Engine Oil Pressure or Low Coolant Level 34 Hourmeter 35 Start Button 36 Ether Solenoid Valve Switch 37 Cab Switch 38 Tractor Headlamp Switch 39 Automatic Circuit Breakers 40 Additional Receptacle Gauge cluster comp...

Page 174: ...SPECIFICATIONS SECTION 6 Page 21 DRESSTA TD 15H WIRING SCHEMATIC Fig 6 6 Wiring Schematic https www truck manuals net ...

Page 175: ...SECTION 6 SPECIFICATIONS Page 22 DRESSTA TD 15H WIRING SCHEMATIC https www truck manuals net ...

Page 176: ...SPECIFICATIONS SECTION 6 Page 23 TD 15H DRESSTA WIRING SCHEMATIC 6 16 1 CAB WIRING SCHEMATIC A C Fig 6 7 Cab Wiring Schematic https www truck manuals net ...

Page 177: ... 4 Rear Wiper 5 Front Wiper 6 L H Wiper 7 R H Wiper 8 Lamp Dome 9 Cab Front Headlamp 10 Left and Right Wiper and Washer Switch 11 Front and Rear Wiper and Washer Switch 12 Air Conditioner Switch 13 Air Conditioner 14 Cab Rear Headlamp 15 Automatic Circuit Breaker 10A 16 Automatic Circuit Breaker 20A 17 Instrument Panel Harness https www truck manuals net ...

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DRESSTA 32501, Operator'S Manual

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