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SPARE PARTS 

INSTRUCTIONS # 47

 

Date Created:

 30/03/2017 

Product:

 Procut S3 (All Models) 

Title:

 Gearbox Pulley Removal and Replacement

 

 

SAFETY! 

Before attempting to make any adjustments or carry out maintenance on the mower, review    

the hazard identification table (section 3a of your Operator Manual) and take all necessary precautions. 

 

 

 

Position the Procut S3 in the work 
area. 
 
Unlatch the Covers and remove 

ALL

 

M8 Nyloc Nuts and M8 Flat Washers 
used to retain the Covers. 
 
Remove 

ALL

 Covers and carefully 

place to one side. 

 

 

 

Remove the P.T.O Cone form the 

FRONT 

of the Gearbox Assembly by 

removing the four M8 x 16 Bolts and 
M8 Flat Washers. 
 
Place the P.T.O Cone and Fasteners to 
one side for later refitment. 

 

 

 

ALL MODELS 

 
Slacken

 ALL

 Idler Mounting Nuts 

and pivot the Idlers away from the 
Belts to relieve belt tension. 
 
One Idler shown in this example. 

 

Note: 
DO NOT

 remove Idlers! 

Remove P.T.O Cone 

Summary of Contents for Genuine Parts Stealth S3

Page 1: ...Procut S3 in the work area Unlatch the Covers and remove ALL M8 Nyloc Nuts and M8 Flat Washers used to retain the Covers Remove ALL Covers and carefully place to one side Remove the P T O Cone form th...

Page 2: ...t then unwinding the M12 x 150 Set Screw Note DO NOT remove Idlers Remove ALL Vee Belts and place to one side for later re fitment Support the weight of the Gearbox Assembly Undo and remove the Gearbo...

Page 3: ...rbox Assembly over to the position shown Note Place the Gearbox Assembly on cardboard or rubber to minimise paint damage PROCUT 178 and 210 Only Slacken the three M8 x 40 Bolts highlighted Tap the hea...

Page 4: ...in the centre of BOTH Gearbox Pulleys using White Spirits and a Clean Cloth Clean the Welded 33mm Biloc Bush using White Spirits and a Clean Cloth One Pulley is shown opposite PROCUT 178 and 210 Only...

Page 5: ...NOT tighten the M8 x 40 bolts at this stage PROCUT 237 and 290 Only Remove the two Grub Screws highlighted PROCUT 237 and 290 Only Re insert one of the Grub Screws in the hole highlighted Gradually t...

Page 6: ...box Output Shaft with White Spirits and a clean cloth Re assemble the Pulley as shown with MEDIUM STRENGTH THREAD LOCKING COMPOUND applied to the Grub Screws Leave the Grub Screws loose at this stage...

Page 7: ...nly Tighten the three M8 x 40 bolts gradually and evenly Once nipped up torque to 25Nm 18ft lbs Note The M8 x 40 bolts MUST be tightened evenly to ensure a consistent gap between the two Pulleys Procu...

Page 8: ...Procut S3 237 and 290 only Torque the Grub Screws to 90Nm 66ft lbs Tap around the Bush with a Hammer this will ensure that the Bush is seated squarely in the Bore Re torque the Grub Screws to 90Nm 66f...

Page 9: ...mbly so it is contacting the Body at BOTH ends simultaneously While supported fully tighten the Rear Gearbox Mount Bolts FIRST Then fully tighten the Front Gearbox Mount Bolts LAST Remove ALL Lifting...

Page 10: ...10 Refit and tension the Drive Belts Refit the Covers Installation is the reverse of removal For further detail please refer to your Operators Manual This process is now complete...

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