DP Pumps Hydro-Unit Utility Line F Installation & Operating Manual Download Page 4

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5.4.1

Fitting an expansion joint (optional)....................................................................................... 32

5.4.2

Fitting the pressure reducer (optional) .................................................................................. 32

5.5

Electrical connection .......................................................................................................................... 33
5.5.1

Sizing the power cable .......................................................................................................... 33

5.5.2

Connecting the pressure booster system.............................................................................. 34

5.5.3

Connecting the remote ON/OFF input................................................................................... 34

5.5.4

Connecting the dry running protection device ....................................................................... 34

Commissioning/Start-up/Shutdown.............................................................. 35

6.1

Commissioning/Start-up .................................................................................................................... 35
6.1.1

Prerequisites for commissioning/start-up .............................................................................. 35

6.1.2

Priming and venting the pressure booster system ................................................................ 35

6.1.3

Dry running protection ........................................................................................................... 36

6.1.4

Start-up.................................................................................................................................. 36

6.1.5

Checklist for commissioning/start-up..................................................................................... 37

6.2

Operating limits .................................................................................................................................. 38
6.2.1

Frequency of starts................................................................................................................ 38

6.2.2

Ambient temperatures ........................................................................................................... 38

6.2.3

Maximum operating pressure................................................................................................ 38

6.2.4

Fluid handled......................................................................................................................... 38

6.2.5

Minimum flow rate ................................................................................................................. 39

6.3

Shutdown ........................................................................................................................................... 39
6.3.1

Stopping ................................................................................................................................ 39

6.3.2

Measures to be taken for shutdown ...................................................................................... 40

Operation ......................................................................................................... 41

7.1

Control panel ..................................................................................................................................... 41
7.1.1

Screen ................................................................................................................................... 41

7.1.2

Turn/push button ................................................................................................................... 41

7.1.3

Status LED ............................................................................................................................ 41

7.2

Symbols on the screen ...................................................................................................................... 42
7.2.1

Operating status of the system.............................................................................................. 43

7.2.2

Bluetooth connection............................................................................................................. 43

7.2.3

Locking/unlocking the screen ................................................................................................ 44

7.2.4

Operating status of the pump ................................................................................................ 44

7.2.5

Information on the system ..................................................................................................... 44

7.3

Operating the device via the control panel ........................................................................................ 45
7.3.1

Unlocking the screen............................................................................................................. 46

7.3.2

Changing the operating mode ............................................................................................... 46

7.3.3

Resetting messages.............................................................................................................. 46

7.3.4

Setting the setpoint................................................................................................................ 46

7.3.5

Activating the Bluetooth connection ...................................................................................... 47

7.3.6

Displaying the firmware version ............................................................................................ 47

7.4

Operation via the app ........................................................................................................................ 47

Servicing/Maintenance ................................................................................... 48

8.1

General information/safety regulations .............................................................................................. 48
8.1.1

Inspection contract ................................................................................................................ 48

8.2

Servicing/Inspection........................................................................................................................... 49
8.2.1

Supervision of operation........................................................................................................ 49

8.2.2

Maintenance schedule .......................................................................................................... 49

8.3

Setting the pre-charge pressure ........................................................................................................ 50

8.4

Resetting dry running protection ........................................................................................................ 51

Trouble-shooting ............................................................................................ 52

9.1

Trouble-shooting: pressure booster system ...................................................................................... 52

9.2

Trouble-shooting: frequency inverter ................................................................................................. 54

Summary of Contents for Hydro-Unit Utility Line F

Page 1: ...Pressure Booster System Installation Operating Manual Hydro Unit Utility Line Hydro Unit Utility Line F Hydro Unit Utility Line VC Hydro Unit Utility Line SVP ...

Page 2: ...ein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacturer s express written consent Subject to technical modification without prior notice Duijvelaar Pompen Alphen aan den Rijn Netherlands 23 11 2021 ...

Page 3: ...mission requirements 11 2 10 2 Line harmonics requirements 12 2 10 3 Interference immunity requirements 12 3 Transport Storage Disposal 14 3 1 Checking the condition upon delivery 14 3 2 Transport 14 3 3 Storage preservation 17 3 4 Return to supplier 18 3 5 Disposal 18 4 Description 20 4 1 General description 20 4 2 Product information as per Regulation No 1907 2006 REACH 20 4 3 Designation 20 4 4...

Page 4: ...en for shutdown 40 7 Operation 41 7 1 Control panel 41 7 1 1 Screen 41 7 1 2 Turn push button 41 7 1 3 Status LED 41 7 2 Symbols on the screen 42 7 2 1 Operating status of the system 43 7 2 2 Bluetooth connection 43 7 2 3 Locking unlocking the screen 44 7 2 4 Operating status of the pump 44 7 2 5 Information on the system 44 7 3 Operating the device via the control panel 45 7 3 1 Unlocking the scr...

Page 5: ...tility Line with DPV 25 40 60 85 125 57 10 2 Parameter lists 59 10 2 1 Configuration 59 10 2 2 Settings 71 10 3 Messages 83 10 3 1 Messages for specific pumps 83 10 3 2 Messages for additional devices 85 10 3 3 Messages for specific functions 86 11 EU Declaration of Conformity 88 12 Certificate of Decontamination 89 13 Commissioning Report 90 Index 91 ...

Page 6: ... to eliminate any environmental and health hazards arising from components in contact with the fluid handled Dry running protection Dry running protection devices prevent the pump from being operated without the fluid to be handled which would result in pump damage IE3 Efficiency class to IEC 60034 30 3 Premium Efficiency IE International Efficiency IE5 Efficiency class to IEC TS 60034 30 2 2016 U...

Page 7: ...bited This does not however apply to software updates supplied by DP 1 3 Installation of partly completed machinery To install partly completed machinery supplied by DP refer to the sub sections under Servicing Maintenance 1 4 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel ð Section 2 4 Page 10 1 5 Other applicable documents ...

Page 8: ...NGER All the information contained in this section refers to hazardous situations In addition to the present general safety information the action related safety information given in the other sections must be observed ...

Page 9: ...injury and damage to property Comply with all the safety instructions given in the individual sections of this operating manual The operating manual must be read and understood by the responsible specialist personnel operators prior to installation and commissioning The contents of this operating manual must be available to the specialist personnel at the site at all times Information and markings...

Page 10: ...tructions will lead to forfeiture of warranty cover and of any and all rights to claims for damages Non compliance can for example have the following consequences Hazards to persons due to electrical thermal mechanical and chemical effects and explosions Failure of important product functions Failure of prescribed maintenance and servicing practices Hazard to the environment due to leakage of haza...

Page 11: ...unauthorised persons e g children Prior to opening the device pull the mains plug and wait for at least 10 minutes 2 9 Unauthorised modes of operation Always observe the limits stated in the product literature The warranty relating to the operating reliability and safety of the pressure booster system supplied is only valid if the equipment is used in accordance with its intended use ð Section 2 3...

Page 12: ...A Group 1 The frequency inverter meets the following requirements Table 6 EMC properties of the frequency inverter Power kW Cable length m Category to EN 61800 3 Limits to EN 55011 11 5 C1 Class B The EN 61800 3 standard requires that the following warning be provided for drive systems that do not comply with category C1 specifications This product can produce high frequency interference emissions...

Page 13: ...easurement techniques Radiated radio frequency electromagnetic field immunity test EN 61000 4 4 Electromagnetic compatibility EMC Part 4 4 Testing and measurement techniques Electrical fast transient burst immunity test EN 61000 4 5 Electromagnetic compatibility EMC Part 4 5 Testing and measurement techniques Surge immunity test EN 61000 4 6 Electromagnetic compatibility EMC Part 4 6 Testing and m...

Page 14: ...d permitted transport equipment e g crane forklift or pallet truck Ø To transport the pressure booster system suspend it from the lifting tackle as illustrated Ø Attach the pressure booster system to crane lifting tackle as shown or use a forklift or pallet truck to move the pallet ü Transport equipment lifting equipment suitable for the corresponding weight has been selected and is on hand ü If t...

Page 15: ... the wooden skids with a suitable tool Lift the pressure booster system off Dispose of the wooden skids 8 Carefully place down the pressure booster system at the site of installation Example Lifting the pressure booster system and control cabinet separately If the control cabinet is too large and cannot be placed on the baseplate of the pressure booster system the pressure booster system and contr...

Page 16: ...ooster system and control cabinet separately ü Before lifting the pressure booster system and control cabinet disconnect the power cables 1 Attach lifting beams to the lifting lugs B provided at the baseplate 2 Use an anti tilting device C ...

Page 17: ...o frost moisture dirt UV radiation or vermin Corrosion contamination of pressure booster system Ø Store the pressure booster system in a frost proof room Do not store outdoors CAUTION Wet contaminated or damaged openings and connections Leakage or damage of the pressure booster system Ø Only open the openings of the pressure booster system at the time of installation If commissioning is to take pl...

Page 18: ...er system to ensure drying 4 Always complete and enclose a certificate of decontamination when returning the pressure booster system ð Section 12 Page 89 Always indicate any safety and decontamination measures taken NOTE If required a blank certificate of decontamination can be downloaded from the internet at www dp pumps com certificates of decontamination 3 5 Disposal WARNING Fluids handled cons...

Page 19: ...must not be disposed of in household waste at the end of its service life Contact your local waste disposal partner for returns If the used electrical or electronic equipment contains personal data the operator is responsible for deleting it before the equipment is returned ...

Page 20: ...ed pressure booster system with DP Control frequency inverter in the control cabinet SVP Variable speed pressure booster system with DP Control frequency inverter mounted on the motor IE5 4 4 Name plate ID PN Prod IP RDP PO U Kalkovenweg 13 F Alphen a d Rijn NL Imax www dp pumps com Made in NL HU3 Utility Line DPV15 7 B SVP M SDAUL30150705SMD 56 1A 50 Hz 3x400V PT 10 2019 1234567 01 123456789 54 1...

Page 21: ...m One frequency inverter per pump Installation Stationary dry installation Drive Utility Line F VC Electric motor Efficiency class IE3 to IEC 60034 30 Utility Line SVP Magnetless synchronous reluctance motor Efficiency class IE5 to IEC 60034 30 SuPremE Automation Control unit IP54 enclosure Sheet steel housing colour RAL 7035 DP Control Control panel display dial with key function LED indicators B...

Page 22: ...d out again as the stop pressure setpoint plus half bandwidth is reached The pump that has been started up first will be stopped first The pumps are automatically started up in a different order for each new cycle The actual pressure is measured by an analog pressure transmitter The function of this pressure transmitter is monitored broken wire detection This ensures equal distribution of pump ope...

Page 23: ... operation the pumps are started and stopped as a function of demand standard setting In this way it is ensured that the individual pumps operate only in line with actual demand If the demand drops towards 0 the pressure booster system slowly runs down to the stop point If a pump has not been in operation for 24 hours a test run is initiated for this pump ...

Page 24: ...cope of supply Pressure booster system Two to six vertical high pressure centrifugal pumps Discharge side direct flow membrane type accumulator approved for drinking water 1 check valve and 2 shut off valves per pump set to DIN DVGW Pressure transmitter on the suction side and discharge side Pressure gauge Powder coated epoxy resin coated steel baseplate For DPV 2 DPV 4 DPV 6 DPV 10 and DPV 15 Wit...

Page 25: ...r system connected to the municipal water supply suction head operation 1 C 1 2 C 3 Fig 7 Scope of supply for version M 1 Suction line included in DP s scope of supply 2 Lift check valve included in DP s scope of supply 3 Dry running protection included in DP s scope of supply ...

Page 26: ...em with break tank arranged on same level as pump suction head operation A 1 3 1 2 A Fig 9 Scope of supply version F 1 Suction line included in DP s scope of supply 2 Lift check valve included in DP s scope of supply 3 Dry running protection not included in DP s scope of supply ...

Page 27: ...27 96 4 8 3 Inlet conditions version L PI PT Fig 10 L Pressure booster system with break tank arranged at a lower level suction lift operation ...

Page 28: ...pe of supply 3 Dry running protection not included in DP s scope of supply 4 Foot valve not included in DP s scope of supply 4 9 Dimensions and weights For dimensions and weights refer to the outline drawing 4 10 Potential equalisation A terminal marked with the earth symbol is provided at the power connection for connecting a PE conductor ...

Page 29: ...29 96 1 2 Fig 12 PE connection 1 Earthing terminal 2 Location of power connection ...

Page 30: ...an be operated on the power supply network in accordance with the data on the name plate The place of installation is frost free The place of installation can be locked The place of installation is well ventilated The place of installation is well lit A suitably dimensioned drain connection e g leading to a sewer is available If expansion joints are used take note of their creep resistance Expansi...

Page 31: ...s ü Sufficient clearance in all directions is provided for servicing work 1 Place the pressure booster system in its correct installation position 5 3 Mounting the accumulator CAUTION Dirt in the pressure booster system Damage to the pump sets Ø Clean the accumulator before filling it ü The original operating manual of the pressure booster system is on hand 1 Mechanically and electrically connect ...

Page 32: ...he ends of the bolts must not protrude from the flange 5 4 2 Fitting the pressure reducer optional NOTE A pipe length of approximately 600 mm must be provided on the inlet side to accommodate a pressure reducer if necessary NOTE A pressure reducer must be installed if the inlet pressure fluctuation is too high for the pressure booster system to operate as intended or if the total pressure inlet pr...

Page 33: ...ry A maximum cable length of 10 metres should not be exceeded between the surge protective device usually type 1 internal lightning protection installed at the service entrance and the equipment to be protected For longer cables additional surge protective devices type 2 must be provided in the sub distribution board upstream of the equipment to be protected or directly in the equipment itself The...

Page 34: ...tion is located at the manifold 1 2 Fig 14 Connecting the potential equalisation conductor 1 Earthing terminal 2 Baseplate 3 Connect the remote ON OFF input ð Section 5 5 3 Page 34 4 Connect the dry running protection device ð Section 5 5 4 Page 34 5 5 3 Connecting the remote ON OFF input 1 Establish the connection in accordance with the wiring diagram 5 5 4 Connecting the dry running protection d...

Page 35: ...AUTION Foreign matter in the piping Damage to the pump pressure booster system Ø Before commissioning starting up or functional check running the pressure booster system make sure that there is no foreign matter in the pressure booster system or piping CAUTION Operation without the fluid to be handled Damage to the pump sets Ø Prime the pressure booster system with the fluid to be handled NOTE Pri...

Page 36: ...anual 0 automatic selector switches to automatic 8 Switch on the master switch 9 Open the discharge side valve 10 When all pump sets have been run once loosen the vent plugs again to let any remaining air escape while the pump is switched off 11 Close the vent plug 12 Check that the pump sets are running smoothly 13 Close the discharge side valve in order to verify whether the pump sets reach the ...

Page 37: ...e control unit 8 Compare the settings of the motor protection switches with the name plate data and re adjust if necessary 9 Check the start up pressure and the stop pressure re adjust if necessary 10 Test the proper function of the dry running protection equipment If not fitted make a relevant note in the commissioning report 11 After the pump sets have been running for 5 to 10 minutes vent them ...

Page 38: ...and impermissible loads on the pump motor seals and bearings do not exceed a certain number of starts per hour See original operating manual of the pump sets 6 2 2 Ambient temperatures Observe the following parameters and values during operation Table 11 Permissible ambient conditions Ambient condition Value Ambient temperature 0 C to 30 C Relative humidity 50 maximum 6 2 3 Maximum operating press...

Page 39: ...te Table 13 Minimum flow rate per pump in manual mode Size Minimum flow rate per pump l h DPV 2 200 DPV 4 400 DPV 6 600 DPV 10 1100 DPV 15 1900 DPV 25 2800 DPV 40 4600 DPV 60 6100 DPV 85 8500 DPV 125 12500 6 3 Shutdown 6 3 1 Stopping 1 Set the master switch to 0 2 Set the manual 0 automatic selector switch to 0 3 Applies to the handling of drinking water Germany and the Netherlands only ...

Page 40: ... valve lever ü The pressure booster system has been switched off 1 Turn the ball valve lever 2 by 45 degrees 2 Open the vent plug 1 at the accumulator ð The pressure booster system is being vented and drained 3 Close the vent plug 1 at the accumulator 4 Turn the ball valve lever 2 back into open position upwards ...

Page 41: ...symbol is always the lock unlock symbol Turning the turn push button Turning the turn push button makes all selectable symbols flash one after the other in a specific sequence depending on the system configuration After the flashing cycle of all selectable symbols has been completed the selection returns to the lock unlock symbol To increase a value turn the turn push button clockwise To decrease ...

Page 42: ...warning messages are active as well as any messages of a lower priority Red continuous One or more alert messages are active as well as any messages of a lower priority 7 2 Symbols on the screen 1 4 2 3 5 Fig 17 Overview of all symbols on the screen 1 Operating status of the system ð Section 7 2 1 Page 43 2 Status of the Bluetooth connection 3 Locking unlocking the screen 4 Operating status of the...

Page 43: ...ck the display and select this symbol Servicing required The service interval timer has detected that the control unit has not been serviced within the defined interval Lack of water Lack of water has been detected For more information see Section 11 list of messages message 800 7 2 2 Bluetooth connection Table 16 Bluetooth connection status symbols Symbol Description Flashing Looking for Bluetoot...

Page 44: ...em Symbols for a specific pump set in this example pump set 2 2 Active messages One or more warning messages or alert messages are active for pump set 2 3 Pump set running Indicates whether the pump set is currently running This symbol is extinguishes when the pump set has been stopped or is in idle state 4 Automatic mode The pump set is started up and stopped via the control unit F system or via ...

Page 45: ...or several pump sets in the system are running The corresponding messages are shown in position 7 4 Discharge side sensor The corresponding values and messages are shown in position 7 5 Accumulator The corresponding messages are shown in position 7 6 Temperature measurement The corresponding values and messages are shown in position 7 7 Display for the discharge side Displays information on the se...

Page 46: ...irm your selection 7 3 3 Resetting messages If a message is active for a part of the pressure booster system a red bar is displayed next to the corresponding symbol If a message is active the corresponding ID is displayed at the bottom right ð Section 10 3 Page 83 If several messages are active the corresponding IDs are displayed alternately All messages can be reset at once via the control unit I...

Page 47: ... Displaying the firmware version Every time the pressure booster system is re started the firmware version is displayed for a short time ð Section 7 2 5 Page 44 To have the firmware version displayed without re starting the pressure booster system proceed as follows 1 Turn the turn push button to select the Locking unlocking the screen symbol Then press the turn push button ð The symbol flashes 2 ...

Page 48: ...system Function of pressure booster system not guaranteed Ø Regularly service the pressure booster system Ø Prepare a maintenance schedule for the pressure booster system with special emphasis on lubricants shaft seals and pump couplings The operator ensures that maintenance inspection and installation are performed by authorised qualified specialist personnel who are thoroughly familiar with the ...

Page 49: ... charge pressure of the accumulator with the recommended data ð Section 8 3 Page 50 Check the rolling element bearings for running noises Vibrations noise and an increase in current input occurring during unchanged operating conditions indicate wear Monitor the functions of auxiliary connections if any Also see 2 Setting the pre charge pressure 50 8 2 2 Maintenance schedule Table 20 Overview of ma...

Page 50: ...up pressure of 5 bar the pre charge pressure of the accumulator must be 4 5 bar Example 2 pE 2 bar 2 bar 0 8 1 6 bar With a start up pressure of 2 bar the pre charge pressure of the accumulator must be 1 6 bar Checking the pre charge pressure 1 Close the shut off elements fitted underneath the membrane type accumulator 2 Drain the membrane type accumulator via the drain valve 3 Remove and store th...

Page 51: ...e in the form of pressure switches or pressure transmitters the system is reset automatically self reset Flow monitor To reset the dry running protection set at least one pump set to manual mode Resetting via manual 0 automatic selector switch 1 Set the manual 0 automatic selector switch to manual for approx 10 seconds Resetting via frequency inverter ü The original operating manual of the frequen...

Page 52: ...charge side pressure too high H Leakage at mechanical seal I Motor pump overheated J Motor protection switch triggered K Pressure booster system does not stop L Excessive starting stopping of pressure booster system M Motor overheated Table 21 Trouble shooting A B C D E F G H I J K L M Possible cause Remedy4 Dry running protection device not connected Connect or bridge Mains supply interrupted Che...

Page 53: ...adjust if required Defective time relay or time set incorrectly Check time relay Correct minimum operating time if required System leaking Restore system integrity Discharge side pressure switch defective or set incorrectly Check the value set at the pressure switch adjust if required Intermittent voltage fluctuations Press reset fault acknowledgement key Defective check valve Check and replace if...

Page 54: ...configuration selection of mains fuse No setpoint signal or setpoint set too low drive overloaded and in i 2 t control mode Check setpoint signal and operating point Process related persistent control deviation actual value smaller than setpoint or no actual value e g due to broken wire Check setpoint signal actual value signal Check operating point Check controller setting Permissible voltage ran...

Page 55: ...cy inverter from the power supply and eliminate the cause of the overload Dry running Check the hydraulic system and rectify the fault on the frequency inverter Sensor signal error e g broken wire Check sensor and sensor cable Phase failure drive Check motor connection and stator winding ...

Page 56: ...Utility Line F VC SVP with DPV 2 4 6 10 15 Table 23 List of components Part No Description Part No Description 79 1 Automatic control unit 655 Pump 79 2 Measuring transducer 691 Pressure gauge 412 O ring 742 01 02 Lift check valve 591 Accumulator 743 Ball plug valve 595 Anti vibration pad 743 90 Ball valve The individual parts of the pump set are shown in the product literature of the pump set ...

Page 57: ... 85 and DPV 125 Table 24 List of components Part No Description Part No Description 79 1 Automatic control unit 655 Pump 79 2 Measuring transducer 691 Pressure gauge 182 Anti vibration pad 742 03 Lift check valve 412 02 03 O ring 743 90 Ball valve 591 Accumulator 746 01 02 Butterfly valve The individual parts of the pump set are shown in the product literature of the pump set ...

Page 58: ...58 96 ...

Page 59: ...body Service 1 1 1 4 System name for Bluetooth Full text max 30 characters BOOSTERCONTRO L Everybody Service 1 1 2 General 1 1 2 3 Operating mode Operation on frequency inverter Frequency driven Everybody Service Y Mains operation 1 1 2 4 Frequency inverter type KSB PumpDrive2 Eco PumpDrive2 Everybody Service Y DP Var Danfoss MicroDrive Danfoss MidiDrive Danfoss AquaDrive 1 1 2 5 Frequency control...

Page 60: ...r of all pumps Everybody Service 1 1 5 Manual 0 automatic mode 1 1 5 1 Manual 0 automatic mode of pumps Internal via display Internal via display Everybody Service External switches 1 1 6 Fire alarm 1 1 6 1 Fire alarm mode Disabled Disabled Everybody Service Enabled 1 1 7 External On Off 1 1 7 1 External On Off mode Disabled Disabled Everybody Service Enabled 1 1 8 Membrane rupture detection 1 1 8...

Page 61: ...data Everybody Service 1 2 1 1 14 Flow rate 2 Pump data Everybody Service 1 2 1 1 15 Flow rate 3 Pump data Everybody Service 1 2 1 1 16 Flow rate 4 Pump data Everybody Service 1 2 1 1 17 Flow rate 5 Pump data Everybody Service 1 2 1 1 18 Flow rate 6 Pump data Everybody Service 1 2 1 1 19 Power 0 Pump data Everybody Service 1 2 1 1 20 Power 1 Pump data Everybody Service 1 2 1 1 21 Power 2 Pump data...

Page 62: ...nimum speed for function at stop Motor data Everybody Service 1 2 1 2 9 Minimum motor speed Motor data Everybody Service 1 2 1 2 10 Maximum motor speed Motor data Everybody Service 1 2 1 2 11 Jog speed Motor data Everybody Service 1 2 1 2 12 Ramp up time Motor data Everybody Service 1 2 1 2 13 Ramp down time Motor data Everybody Service 1 2 1 2 14 Jog ramp time Motor data Everybody Service 1 2 1 2...

Page 63: ...verybody Service 2 Coast inverse 16 Preset bit 0 1 2 1 2 26 Function Relay 1 0 No operation Motor data Everybody Service 1 Control ready 2 Drive ready 4 Enable no warning 5 VLT running 6 Running no warning 9 Alarm 10 Alarm or warning 1 2 1 2 27 Function Relay 2 0 No operation Motor data Everybody Service 1 Control ready 2 Drive ready 4 Enable no warning 5 VLT running 6 Running no warning 9 Alarm 1...

Page 64: ... 2 33 Motor speed unit 0 RPM Motor data Everybody Service 1 Hz 1 2 1 2 34 Operating keys require login OFF ON Everybody Service ON 1 2 1 2 35 Motor PTC data analysis OFF ON Everybody Service ON 1 2 1 2 36 Motor direction of rotation Clockwise Anti clockwise Everybody Service Anti clockwise 1 2 1 2 37 Motor control method 0 Asynchronous motor V f control SuPremE vector control Everybody Service 1 A...

Page 65: ...verybody Service Pressure sensor on suction side Pressure sensor on discharge side Pressure sensor at tank Setpoint 1 3 2 Analog outputs Everybody Nobody Note To change a function the function first has to be removed by changing it to No function To set a function all pumps have to be set to Manual OFF 2 2 1 3 2 1 1 3 2 2 Output 1 Output 2 None None Everybody Service Pump speed Suction side pressu...

Page 66: ...tor circuit breaker pump 5 Failure motor circuit breaker pump 6 Manual mode at M 0 A switch pump 1 Manual mode at M 0 A switch pump 2 Manual mode at M 0 A switch pump 3 Manual mode at M 0 A switch pump 4 Manual mode at M 0 A switch pump 5 Manual mode at M 0 A switch pump 6 Automatic mode at M 0 A switch pump 1 Automatic mode at M 0 A switch pump 2 Automatic mode at M 0 A switch pump 3 Automatic mo...

Page 67: ...one Everybody Service Automatic mode at M 0 A switch rainwater pump 1 Automatic mode at M 0 A switch rainwater pump 2 Float switch in rainwater tank External On Off Fire alarm Acknowledge all Alternative setpoint Triggered check run Emergency power operation Forced flushing Module water quality sensor monitoring Membrane rupture detection Leakage detection by external device Failure supply valve F...

Page 68: ...mp 2 Start stop pump 3 Start stop pump 4 Start stop pump 5 Start stop pump 6 Pump running pump 1 Pump running pump 2 Pump running pump 3 Pump running pump 4 Pump running pump 5 Pump running pump 6 Pump fault pump 1 Pump fault pump 2 Pump fault pump 3 Pump fault pump 4 Pump fault pump 5 Pump fault pump 6 Tank filling solenoid valve Tank filling additional solenoid valve Flushing valve Dry running p...

Page 69: ...ody Service 1 3 7 1 4 Setpoint 1 3 7 1 4 1 Value at 4 mA 0 value at 20 mA 0 Everybody Service 1 3 7 1 4 2 Value at 20 mA Value at 0 4 mA 100 bar 16 bar Everybody Service 1 3 7 2 Output signal 1 3 7 2 1 Suction side pressure 1 3 7 2 1 1 Selection of output current range 0 20 mA 4 mA 20 mA Everybody Service 4 mA 20 mA 1 3 7 2 1 2 Value at 0 4 mA If selection 0 mA 20 mA 0 value at 20 mA Everybody Ser...

Page 70: ...arity None Odd Everybody Service Y Odd Even 1 5 Bluetooth 1 5 1 Time for login 0 600 s 150 s Everybody Service 1 6 Display Everybody Nobody 1 6 1 Time out lighting Everybody Nobody 1 6 1 1 Time out display 0 24 h 10 min Everybody Service 1 6 1 2 Time out display when message active 0 60 min 10 sec Everybody Service 1 6 1 3 Display lock time 0 24 h 10 min Everybody Service 1 6 2 Units displayed Eve...

Page 71: ...interval for service required 0 3650 d 540 d Everybody Service 1 8 4 Reminder time for service interval expired 0 3650 d 540 d Everybody Service 1 9 VFD bus 1 9 1 Baud rate 9600 kBit s 38400 kBit s Everybody Service Y 19200 kBit s 38400 kBit s 57600 kBit s 115200 kBit s 1 9 2 Parity None Even Everybody Service Y Odd Even 10 2 2 Settings 10 2 2 1 Pressure settings Table 29 Pressure settings paramet...

Page 72: ...ody Customer 2 1 9 Additional setpoint increase 0 1 bar 0 3 bar Everybody Customer 2 1 10 Minimum set point 0 99 bar 0 bar Everybody Service 2 1 11 Maximum set point 0 99 bar 99 bar Everybody Service 10 2 2 2 Pump operating mode Table 30 Pump operating mode parameters Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re start required 2 2 Pumps...

Page 73: ...Rainwater pump 1 Automatic Manual Off Everybody Customer Manual Off Manual On 2 2 2 2 Rainwater pump 2 Automatic Manual Off Everybody Customer Manual Off Manual On 10 2 2 3 Timers Table 31 Timers parameters Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re start required 2 3 Timer Everybody Nobody 2 3 1 Start delay time 0 99 9 s 3 s Everybod...

Page 74: ...peed Run three pumps at fixed speed Run four pumps at fixed speed Run five pumps at fixed speed Run six pumps at fixed speed 2 4 1 5 Pump response to pressure sensor failure Stop all pumps Stop all pumps Everybody Service Freeze number of pumps running Run one pump Run two pumps Run three pumps Run four pumps Run five pumps Run six pumps 2 4 1 6 Pump speed on pressure sensor failure 0 100 0 Everyb...

Page 75: ...0 Everybody Service 2 4 4 6 Time stamp for execution minutes Day of week time Mo 12 00 00 Everybody Service 2 4 5 Short pressure deviations 2 4 5 2 Delay time for pump start 0 60 s 0 Everybody Service 2 4 5 3 Delay time for pump stop 0 60 s 0 Everybody Service 2 4 6 No flow detection Everybody Service 2 4 6 1 Pump speed for activation 0 100 1 Everybody Service 2 4 6 2 Time within bandwidth 0 600 s...

Page 76: ...essure sensor at tank Pressure switch Float switch Flow switch 2 5 1 1 2 Delay time for system stop 0 99 s 10 s Everybody Service 2 5 1 1 3 Delay time reset 0 99 s 2 s Everybody Service 2 5 1 1 4 Maximum number of dry running protection events per hour 1 10 3 Everybody Service 2 5 1 1 5 Dry running protection stop delay 1 5 s 1 s Everybody Service 2 5 1 2 Additional source 2 5 1 2 1 Additional sou...

Page 77: ...ow of tank 2 5 2 5 Response Message only Message only Everybody Service Message and stop all pumps Message and close inlet valve Message close inlet valve and stop pumps 2 5 2 6 Delay time leakage detection 0 99 s 10 s Everybody Service 2 5 2 7 Delay time reset 0 99 s 2 s Everybody Service 2 5 3 Hygienic functions 2 5 3 1 General 2 5 3 1 1 Hygienic functions Disabled Disabled Everybody Service Ena...

Page 78: ...99 s 10 s Everybody Service 2 5 4 Emergency power operation Everybody Nobody 2 5 4 2 Maximum system load 1 maximum number of pumps 1 Everybody Service 2 5 4 3 Stop delay enabled disabled Disabled Enabled Everybody Service Enabled 2 5 5 Discharge pressure monitoring Everybody Nobody 2 5 5 1 High pressure alarm Everybody Nobody 2 5 5 1 1 Maximum discharge pressure 0 maximum pump head Maximum pump di...

Page 79: ...Service 2 5 7 4 Redundant system scheduler start time minutes 0 60 min 0 Everybody Service 2 5 7 5 Redundant system scheduler stop time hours 0 24 h 0 Everybody Service 2 5 7 6 Redundant system scheduler stop time minutes 0 60 min 0 Everybody Service 10 2 2 6 Accumulator Table 34 Accumulator parameters Parameter Description Value range and dependencies Factory setting Access level Read Access leve...

Page 80: ...ody Service 2 7 1 2 13 Additional stop tank filling level Start tank filling level stop tank filling level 0 9 Everybody Service 2 7 1 2 14 Stop tank filling level Start tank filling level high water level 1 Everybody Service 2 7 1 2 15 Level for reset high water level Stop tank filling level high water level 1 2 Everybody Service 2 7 1 2 16 High water level Stop tank filling level according to se...

Page 81: ...e Enabled 2 7 2 2 Rainwater pumps Everybody Nobody 2 7 2 2 1 Source for dry running protection of rainwater pump No function None Everybody Service Float switch at rainwater tank 2 7 2 2 3 Delay time for stop 0 99 s 1 s Everybody Service 2 7 2 2 4 Delay time reset 0 99 s 1 s Everybody Service 2 7 2 2 5 Number of rainwater pumps 1 2 0 Everybody Service 2 7 2 2 8 Maximum runtime 0 3600 s 60 s Everyb...

Page 82: ...ue range according to controller TBD Service Service 2 8 3 System start up time delay 2 8 3 1 System start up time delay 0 60 s 10 s Service Service 2 8 4 Multi pump operation 2 8 4 1 Start flow rate 0 100 0 95 Service Service 2 8 4 2 Speed on percent 0 140 1 Service Service 2 8 4 3 Speed off percent 0 90 0 5 Service Service 2 8 4 4 Pump dynamic control 1 100 0 3 Service Service 10 2 2 9 Display T...

Page 83: ... 2 10 Overload frequency inverter pump 1 Alert Manual 160 2 9 2 11 Brake resistor frequency inverter pump 1 Alert Manual 161 2 9 2 12 Temperature fault frequency inverter pump 1 Alert Manual 162 2 9 2 13 AMA fault frequency inverter pump 1 Alert Manual 163 2 9 2 14 Short circuit frequency inverter pump 1 Alert Manual 164 2 9 2 15 Safety stop frequency inverter pump 1 Alert Manual 165 2 9 2 16 Conf...

Page 84: ...eaker pump 4 Warning Manual 401 2 9 7 2 Manual ON pump 4 Warning Auto 402 2 9 7 3 Manual OFF pump 4 Warning Auto 403 2 9 7 4 Excessive temperature motor pump 4 Alert Manual 450 2 9 8 1 Fault motor circuit breaker frequency inverter pump 4 Warning Manual 451 2 9 8 2 Fault frequency inverter pump 4 Alert Auto 452 2 9 8 3 Communication error frequency inverter pump 4 Alert Auto 453 2 9 8 4 Incorrect ...

Page 85: ... Mains fault frequency inverter pump 6 Alert Manual 656 2 9 12 7 Phase failure frequency inverter pump 6 Alert Manual 657 2 9 12 8 Overvoltage frequency inverter pump 6 Alert Auto 658 2 9 12 9 Undervoltage frequency inverter pump 6 Alert Auto 659 2 9 12 10 Overload frequency inverter pump 6 Alert Manual 660 2 9 12 11 Brake resistor frequency inverter pump 6 Alert Manual 661 2 9 12 12 Temperature f...

Page 86: ...rt Manual 815 2 9 20 6 Starts per hour exceeded rainwater pump 2 Warning Auto 816 2 9 20 7 Manual OFF rainwater pump 2 Warning Auto 817 2 9 20 8 Manual ON rainwater pump 2 Warning Auto 818 2 9 20 9 All rainwater pumps OFF Alert Auto 819 2 9 20 10 Lack of rainwater Warning Auto 820 2 9 20 11 Use of drinking water Information Auto 830 2 9 21 1 Tank fill level too low Alert Auto 831 2 9 21 2 Tank fil...

Page 87: ...in attempts Information Auto 970 Database invalid Alert Manual 971 Database not compatible Alert Manual 972 2 9 29 1 Extension board not available Alert Manual 973 2 9 29 2 Overcurrent detected Alert Manual 974 2 9 29 3 Power failure Information Auto 975 2 9 25 4 Failure of real time clock Information Auto 976 2 9 25 5 Display failure Information Auto ...

Page 88: ...estriction of the use of certain hazardous substances in electrical and electronic equipment RoHS 2014 30 EU Electromagnetic Compatibility EMC The manufacturer also declares that the following harmonised international standards have been applied ISO 12100 EN 809 EN 60204 1 EN 806 2 Person authorised to compile the technical file Menno Schaap Manager Competence Centre Products D P Industries B V Ka...

Page 89: ...n bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing bracket or intermediate piece have also been cleaned For canned motor pumps the rotor and plain bearing have been removed from the pump for cleaning In cases of leakage at the stator can the stator space has been examined for fl...

Page 90: ... Start up pressure pE bar Inlet pressure monitoring pinl x setting of inlet pressure switch Stop pressure pA bar Inlet pressure pinl bar Pre charge pressure of accumulator ppre charge bar The operator or operator s representative herewith confirms to have received instructions on how to operate and service the pressure booster system The relevant circuit diagrams and operating instructions have be...

Page 91: ... unlocking the screen 44 M Maintenance work 49 Messages Additional devices 85 Functions 86 Pumps 83 O Operating limits 9 Operating mode 46 Operating status of the pump 44 Operating status of the system 43 Other applicable documents 7 P Parameter Accumulator 79 Control algorithms 82 Display 82 Further configuration settings 70 In Outputs 65 Pressure settings 71 Pump operating mode 72 Pump protectio...

Page 92: ...92 96 T Tank 79 Timers 73 W Warnings 9 Warranty claims 7 ...

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Page 96: ...P O Box 28 2400 AA Alphen aan den Rijn The Netherlands t 0172 48 83 88 dp dp pumps com www dp pumps com dp pumps 23 11 2021 BE00001262 1983 8435 03 EN ...

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DP Pumps Hydro-Unit Utility Line F, Installation & Operating Manual

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Summary of Contents for Hydro-Unit Utility Line F

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