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Dover Anthony Complete 101 Series, Installation Manual

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Dover Anthony Complete 101 Series Installation Manual Download Page 54

Complete 101 Series Installation Manual 

99-25517-I001 July 2022 Rev. B

 

 

 

 

53 | 

P a g e                w w w . a n t h o n y i n t l . c o m

 

 

Section 12 – Optimax 7 LED Lighting Fixture Replacement 

All work performed must be done by a qualified personal only. All local and national electrical codes must be followed when replacing 
fixtures of the lighting system.  Part numbers referenced in the following instructions can be purchased from the Anthony Parts Department 
if they are not available at your location. 

WARNING

 

 

Warning – 

Ensure to cut the power source to the frame to avoid the risk of electrical shock when 

replacing LED fixtures. 

 

 

WARNING

 

 

Warning – 

To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other 

sharp objects.

 

 

WARNING

 

 

Warning:

 For use inside a commercial refrigeration case with packaged foods only.

 

 

Replacement Part Numbers 

Hardware for Center Fixtures

 

Description 

Part Number 

Qty Required 

Center mounting Clip 

60-24885-0003 

1 

Mounting screw for Center Clip 

40-10994-1005 

1 

Mounting screw for OP7 Center Led Fixture 

40-25072-1005 

2 

 

Hardware for End Fixtures

 

Description 

Part Number 

Qty Required 

End mounting Clip 

60-24886-0001 

1 

Mounting screw for End Clip 

40-12514-3010 

1 

Mounting screw for OP7 End Led Fixture 

40-11114-1011 

2 

 

 

 

Summary of Contents for Anthony Complete 101 Series

Page 1: ...change without notice No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose without permission of Anthony Inc All product and company names are trademarks TM or registered trademarks of their respective holders Use of them does not imply any affiliation with or endorsement by them unless otherwise specified ...

Page 2: ...ca Locations Sylmar CA Corporate Offices 12391 Montero Avenue Sylmar CA 91342 Phone 818 365 9451 Toll Free US 800 772 0900 Canada 800 336 8825 Fax 818 365 2441 Madison GA 1101 Sovis Rd Madison GA 30650 Phone 706 342 9300 Fax 706 342 9303 Conyers GA 709 Sigman Road NE Conyers GA 30013 Phone 678 607 3800 Fax 678 607 3700 For Replacement parts go to www anthonystore com For our latest instructional a...

Page 3: ... this document may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose without permission of Anthony Inc All product and company names are trademarks TM or registered trademarks of their respective holders Use of them does not imply any affiliation with or endorsement by them unless otherwise specified Anthony products identified in this manual are des...

Page 4: ... 2 4 Frame Alignment Squareness and Plumb 16 SHIMMING THE FRAME 17 Figure 2 5 Frame Shimming and Sealing Details 17 PROPERLY SEALING THE FRAME 18 CONTINUOUS LINEUP FRAME INSTALLATION 19 Two 2 Frame Section Line up 19 Figure 2 6 T Trim installation 20 Three 3 or more Frame Sections Line up 20 Figure 2 6 Continuous frame sections layout 21 Figure 2 7 T Trim installation 21 Figure 2 8 Last Frame inst...

Page 5: ... CLEANING INTERVALS 43 MAINTENANCE RECOMMENDATIONS 43 Freezer Cooler Temp Defrost Settings 43 Frame Door 43 Door Frame Hinging Pin Receptacle Area 43 TorqueMaster 43 Gaskets 44 CLEANING ROUTINE 44 SECTION 8 TROUBLESHOOTING 45 Table 8 1 Installation Troubleshooting 45 Table 8 2 General Troubleshooting 46 SECTION 9 FRAME REPLACEMENT PARTS 47 Figure 9 1 Frame Assembly for 101 Series Normal Temperatur...

Page 6: ...en Screw 80 To Remove the Door Assembly 81 Figure 18 5 Release TorqueMaster Tension 81 Figure 18 6 Remove Hold Open 81 Figure 18 7 Disengage Hinge Pin 82 Figure 18 8 Withdraw Away from Hinge Gib 82 Figure 18 9 Withdraw from Frame 82 PASS THRU HEAVY DUTY HINGE INSTALLATION 83 Hinges 83 Figure 18 10 Self Closing Hinge 83 Confirmation of Parts 84 Figure 18 11 Parts 84 DOOR INSTALLATION 85 Figure 18 1...

Page 7: ...assembly replacement 111 Figure G 7 Secure Lock 111 APPENDIX H SLIMLINE DOOR HANDLE REPLACEMENT 112 Figure H 1 Locating handle screws 112 Figure H 2 Expose screws and secure the new handle 113 APPENDIX I PASS THRU DOOR BOTTOM WIPER ADJUSTMENT REPLACEMENT 114 Bottom Wiper Adjustment 114 Figure I I Wiper Adjustment 114 Bottom Wiper Replacement 114 APPENDIX J REMOVING REPLACING DOOR RAIL PLASTIC COVE...

Page 8: ...oid potential hazards when working with these types of components and systems Proper use of Anthony Products Anthony s products may only be used for the applications described in the catalog and the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Anthony Proper transport storage installation assembly commissioni...

Page 9: ...g measures that must be taken while performing the specific task at hand Signal Words DANGER Indicates a hazard that if not avoided WILL result in death or serious injury WARNING Indicates a hazard which if not avoided COULD result in death or serious injury CAUTION Indicates a hazard that if not avoided WILL result in minor or moderate injury NOTICE Indicates a hazard or practice that if not avoi...

Page 10: ...rming this and any other associated tasks Protective Gloves Potential risk of injury to your hands protective gloves required when performing this and any other associated tasks Commercial Refrigeration This symbol indicates for use inside a commercial refrigeration case with packaged foods only Hearing Protection Potential risk of injury to your ears protective ear coverings required when perform...

Page 11: ... devices Electrical Connections Electrical connections must be made in compliance with all international national state and local regulations For more information about requirements see Section 2 Frame Electrical Wiring Connections of this manual detailing requirements Precautions before work Observe these safety precautions before you work on the installation or service of any Anthony product Pro...

Page 12: ...nstallation Tips Complete replacement of wire assemblies is recommended whenever required Splice wires only if necessary using proper materials such as electrical tape wire nuts flux core solder and heat shrink Apply liquid soap to rail plastic covers and gaskets upon installation to facilitate insertion into mounting grooves Keep doors and frames clean for product efficiency This can also help re...

Page 13: ...ssociated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks Frame Unpacking Before beginning installation follow the instructions below to unpack the frames for shipping crates safely and effectively 1 Locate the factory painted instructions on the crate which read OPEN ON THIS SIDE they are p...

Page 14: ...uries protective eyewear required when performing this and any other associated tasks Protective Gloves Potential risk of injury to your hands protective gloves required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks Figure 2 2 Clamps to insert ...

Page 15: ...ood grade silicone 5 Always use the correct tool for the job to be performed This ensures proper installation and minimizes safety risks 6 If there is any doubt about the work to be performed consult with a certified technician or Anthony Anthony representative 7 Preventative maintenance is recommended to ensure product longevity 8 Ensure to have correct replacement screw size quantity and type if...

Page 16: ...ed to Sill Header and Jack Studs creating a seal without any gaps see Figure 2 4 3 Make sure to DO NOT force the frame if the fit is too tight doing so may cause you to break the Sealing Frame Flap or tweak the Frame 4 Insert a mounting screw into a mounting hole in each corner of the frame and tighten each screw until it is approximately a quarter inch from being flush 5 Check the frame is aligne...

Page 17: ... 2 4 Frame Alignment Squareness and Plumb WARNING Warning Use only food grade silicone sealant add caulking for larger gaps to seal the gap between the frame and the surrounding wall inside the case cooler or freezer Not following these procedures can voidAnthony s Service Warranty on condensation and ice build up issues ...

Page 18: ...d and slightly less than the gap to be filled remember if the gap is larger than 1 8 opening must be reduced properly to accommodate the frame 2 When using shims they must be installed from left to right or top to bottom PARALLEL to frame width or height 3 Measure the length of the gap height or width of the frame and cut the shim material to 1 16 of an inch less than the measured length 4 Install...

Page 19: ...nsure proper insulation 2 Ensure that the Sealing Frame Flap is fully engaged to Sill Header and Jack Studs creating a seal without any gaps 3 Ensure that any excess shimming material is removed as instructed above in Shimming Frame 4 If your installation is like Example 1 in Figure 2 5 proceed to seal with Silicone Sealant RTV 108 as shown 5 If your installation is like Example 2 in Figure 2 5 pr...

Page 20: ...otective gloves required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks Two 2 Frame Section Line up The following instructions are for installations that required two 2 frame sections only 1 To begin set the first frame ensure that the first fra...

Page 21: ...d install according to instructions previously noted in this section ensuring to square plumb secure and seal the first frame shim if needed To continue installing the next frame you will need to install the T Trim between frames 2 Ensure the first frame is installed correctly and proceed by placing T Trim on the left end continuous flange side of the first frame then set the second next frame int...

Page 22: ...merous frames as needed 6 Once you are ready to install the second to last frame you will need to STOP and install the last frame before the second to last frame ensure that the last frame has a full flange on the left side and continuous flange on the right side Slide the last frame to the far left of the net opening case opening and slide it snug frame against the opening Ensure to square plumb ...

Page 23: ... last frame and install according to instructions in Step 3 This will ensure the sealing of all installed frames Refer to Figure 2 9 Figure 2 9 Second to Last Frame installation 9 Once all frames and T Trims have been installed seal the entire line up from inside of the case caulking all four sides of the frame in between the frame and net opening and in any gaps left on the back end of the frames...

Page 24: ...hock or injury observe the following Use this unit in the manner intended by the manufacturer Turn the power off before removing the existing lighting system and follow appropriate lockout tag out safety procedures WARNING Risk of Electrical Shock Potential risk of Electrical Shock pay close attention to instructions when performing this and any other associated tasks Conduit Exit Location For wal...

Page 25: ...res Circuit wires the Neutral wires and the ground wire for connection to either the facility or the case power Blue White wire connects to the supplied Hot or Lights Circuit Wire White Blue wire connects to the supplied Light neutral wire Red and Black wires connect to the supplied Hot or Door Frame Heater Circuit Wire White Red and White Black wires connect to the supplied neutral wire for the D...

Page 26: ...k of eye injuries protective eyewear required when performing this and any other associated tasks Protective Gloves Potential risk of injury to your hands protective gloves required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks WARNING Protecti...

Page 27: ...table condition shape Please use and follow these steps to ensure the proper removal of your doors from the shipping crate 1 When staging for installation ensure the crate s are in an area that is clear of obstructions and has enough clearance to be safely removed from the crate such as furniture fixtures toolboxes etc 2 Start by using a screwdriver or drill with a Philips screw bit to remove the ...

Page 28: ...17 I001 July 2022 Rev B 27 P a g e w w w a n t h o n y i n t l c o m Figure 3 2 Unscrewing the top portion of the Shipping Crate 3 After removing all screws securing the top wooden slats to the crate remove the wooden slats see Figure 3 3 next page ...

Page 29: ...ece of wood to place under the crate to offset the weight as shown in Figure 3 4 below Simply use a hand jack or forklift to lift the front side with Open This Side marking enough to wedge in a few pieces of wood causing the weight of the crate to shift and insuring when doors are removed the rest will not fall over Figure 3 4 Offsetting crate weight for removing doors from the crate 5 The next st...

Page 30: ... o m Figure 3 5 Removing Front side of Shipping Crate WARNING Warning When removing the front side of the crate ensure that you are opening side the that is labeled Open This Side Do not remove any additional crate panels the doors have specifically been packed to be removed from the side indicated on the crate ...

Page 31: ...door and lift it upwards to clear protective inserts at the bottom of the crate 3 While the Door is suspended in the air and clear of any obstructions carefully move away from the crate 4 If possible have a third person holding doors in the crate to ensure the remaining doors do not fall over and possibly be damaged If a third person is not available please see Step 4 in the previous section Openi...

Page 32: ...ther associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks Door Installation The following instructions will guide you through the installation process please read all instructions in full and understand them entirely before you begin Once the current frame has been installed you can no...

Page 33: ... w w w a n t h o n y i n t l c o m Figure 4 1 Seating Door onto Torque Master 3 Now we will proceed to engage and lock the hinge pin into place and prepare the SOCKET hinge pin plug receptacle by using Dielectric grease on the socket of the frame before inserting the door hinge pin ...

Page 34: ...oors are in Harsh and or Extreme ambient conditions with excessive moisture it is recommended to fill the holes in the Hinge Pin receptacle socket as shown below in Figure 4 2 with 3 grams of the following Anthony P N 98 25497 0001 approximately 100 grams sufficient for up to 30 door receptacles Anthony P N 98 25497 0002 approximately 3 gram packet sufficient for up to 1 door receptacle Figure 4 2...

Page 35: ...nge pin into the Gib receptacle Doing this will cause damage to the pin receptacles in the GIB and cause a short You must only push this into place gently when completely aligned and ensure it is locked into position when done You will feel it and hear a click when it is engaged properly 6 Insert the hold open bolt through the elongated hold open slot 7 Insert the hold open through stand off and s...

Page 36: ... t h o n y i n t l c o m WARNING WARNING DO NOT use power tools to install and secure the hold open screw 9 Now you will need to set the door tension swing and correct the door alignment by adjusting the Torque Master Refer to Torque Master and Sag Adjustment for details on proper adjusting ...

Page 37: ...djust the end screw on the Torque Master as required to make it even For frames that are not square and level the sag adjustment should be made with a level on the top or handle edge of the door with it nearly closed Once the door sag is correct proceed to the torque adjustment Figure 4 5 Torque Master Sag Adjustment 1 Adjust the door sag to square it in the frame by turning the screw that is mark...

Page 38: ...remains open 1 inch to 3 inches from gasket touching the contact plate 3 Slowly increase the closing torque by rotating the front screw CCW until the door just closes i e the magnetic gasket attracts the contact plate 4 Continue to rotate the front screw two 2 additional CCW turns after the door closes 5 The adjustment is completed To test the adjustment verify that the door closes from any openin...

Page 39: ... the gasket is not correctly in place press the gasket dart firmly back into place into the back plastic of the door As shown in Figure 4 6 3 Make sure to run your fingers a second time to ensure that the dart of the gasket is fully engaged into the grove of the back plastic around the entire door parameter As shown in Figure 4 6 Figure 4 6 Checking Door Gaskets Clean up Work Area After installati...

Page 40: ...n Section 4 Door Installation Hinge Pin Three 3 grams of a high viscosity dielectric grease must be applied to the Hinge Pin receptacle at the time of installation For installations where doors are in Harsh and or Extreme ambient conditions with excessive moisture it is recommended to use a minimum of 3 grams of Anthony P N 98 25497 0001 dielectric grease to fill the holes in the Hinge Pin recepta...

Page 41: ...ons for Optimal Performance Recommend HVAC vents do not blow directly on doors Use of high viscosity dielectric grease is recommended for Hinge Pin Receptacle for Harsh environments the use of dielectric grease Anthony P N 98 25497 0001 is strongly recommended to ensure optimal performance and protect electric connections Cooler Freezer temperature settings must not operate below the recommended t...

Page 42: ...e w w w a n t h o n y i n t l c o m Figure 6 1 Product Stocking Shelves required to be fully stocked Figure 6 2 Evaporator Air Deflector Contact evaporator manufacturer for recommended air deflector Ensure to stock on shelves to prevent direct air flow from evaporator to the door ...

Page 43: ...n routine for preventative maintenance will vary for everyone depending on the amount of traffic For Anthony products used in harsh or extreme ambient conditions it is recommended that these inspection intervals be performed on a more regular basis When issues are found please refer to your specific model s installation and service manual for detailed information on how to replace and re order nee...

Page 44: ...larly ensure to check for wear tear all hinging parts include o Inspect that the Hinge Pin is properly connected with the frame receptacle DO NOT remove the factory installed dielectric grease from the Hinge Pin assembly to ensure the proper function o Inspect that the Hinge Pin and receptacle are rust corrosion free and there is an adequate amount of Dielectric Grease present o If when replacing ...

Page 45: ... foreign objects that may prevent the door from closing correctly Use non abrasive cleaning apparatus i e microfiber cloth when wiping down frame and door rails Cleaning Inside Door Glass To clean door glass on the inside of the door We recommend the following cleaners Windex Original Windex Vinegar Fantastik Formula 409 MicroClean Professional APC NOTICE Note any cleaner used or listed here MUST ...

Page 46: ...ck TorqueMaster sag Check Frame Door is square Check Plastic covers on rails Replace Plastic Covers Check Plastic covers on frame mullions No Power to Frame Check Power Supply Adjust energy controller to Full On Replace Power Supply Replace Energy Humidity Controller Replace Hinge Pin Replace wiring Check energy humidity controller Check hinge pin connections Check glass wire connections Check hin...

Page 47: ...ck gasket installation Check the gasket for damage Replace gasket Door not closing properly Check hold open Check TorqueMaster torque Check TorqueMaster mount Adjust TorqueMaster sag Check frame door square Check plastic covers on rails Door saw toothed Door or frame not square Square door to 1 16 Adjust TorqueMaster sag Replace worn hinge pin socket Facility or case not level Frame not properly s...

Page 48: ...Frame Replacement Parts The following section list Frame Replacement parts for both Normal Temperature and Low Temperature Frames Figure 9 1 Frame Assembly for 101 Series Normal Temperature for Replacement Parts See Table 9 1 for Part Numbers NOTICE Note Parts depicted in Red can be replaced parts in Black are not replaceable ...

Page 49: ...5 20 15819 0001 PLUG TRUSS 16 20 24915 1023 EXT RETAINER FRAME MULLION 101N 17 40 10993 3014 SCREW 8 X 1 3 4 PHD SMS TPAB BLACK 18 40 10994 1005 SCREW 8 32 X 1 2 PFH TYPF ZINC 19 40 11114 1011 SCREW 8 SMS TYP B PPH 20 40 12514 3010 SCREW 6 X 7 8 SMS TYP B PFH BLACK ZC 21 40 12665 3003 SCREW 6 32 X 1 4 PPH TPII BLK ZC 22 40 13723 1006 SCREW 10 24 X 7 16 TAP 1 4 ZN 23 40 14616 0001 STANDOFF PIVOT HO...

Page 50: ... July 2022 Rev B 49 P a g e w w w a n t h o n y i n t l c o m Figure 9 2 Frame Assembly for101 Series Low Temperature for Replacement Parts See Table 9 2 for part numbers NOTICE Note Parts depicted in Red can be replaced parts in Black are not replaceable ...

Page 51: ... 0001 PLUG TRUSS 17 20 24915 XXXX2 EXT RETAINER FRAME MULLION 101N 18 40 10993 3014 SCREW 8 X 1 3 4 PHD SMS TPAB BLCK 19 40 10994 XXXX2 SCREW 8 32 X 1 2 PFH TYPF ZINC 20 40 11114 1011 SCREW 8 SMS TYP B PPH 21 40 12514 3010 SCREW 6 X 7 8 SMS TYP B PFH BLK ZC 22 40 12665 3003 SCREW 6 32 X 1 4 PPH TPII BLK ZC 23 40 13723 1006 SCREW 10 24 X 7 16 TAP 1 4 ZN 24 40 14616 0001 STANDOFF PIVOT HOLD OPEN 25 ...

Page 52: ...Door Assembly for 101 Series Door for Replacement Parts See Table 10 1 for part numbers NOTICE Note Parts depicted in Red can be replaced parts in Black are not replaceable Exploded assembly for configurations with Slimline Handle For configurations that have a full length handle all listed parts are the same apart from the Slimline Handle Item 12 and the Screws Item 11 Table 10 1 Door Assembly fo...

Page 53: ...ANDOFF PIVOT HOLD OPEN 7 40 15096 0001 BOLT DETENT HOLD OPEN 8 40 15097 0001 SPACER DETENT HOLD OPEN 9 02 21804 XXXX1 ASSEMBLY GASKET MAGNET ACII S LIFEPLUS 10 20 24955 XXXX1 EXT COVER RAIL DOOR 101N 1 25 BLK 108 11 40 10946 7008 SCREW 10 24 X 5 8 SHC W NYLON 12 45 11876 00002 HANDLE SLIMLINE 13 60 10848 0002 ASSEMBLY PLUG HINGE PIN DUMMY FOR NT 14 60 12723 0004 ASSEMBLY PLUG HINGE PIN W COUPLER P...

Page 54: ...source to the frame to avoid the risk of electrical shock when replacing LED fixtures WARNING Warning To prevent wiring damage or abrasion do not expose wiring to edges of sheet metal or other sharp objects WARNING Warning For use inside a commercial refrigeration case with packaged foods only Replacement Part Numbers Hardware for Center Fixtures Description Part Number Qty Required Center mountin...

Page 55: ...ECTIVE GEAR NOTICE Protective Eyewear Potential risk of eye injuries protective eyewear required when performing this and any other associated tasks Protective Gloves Potential risk of injury to your hands protective gloves required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing t...

Page 56: ... cable through the wire egress 7 Make a connection between the connector on the Light cable and the Wiring Harness inside the Frame Mullion Jamb Make sure the Grommet on the Light cable rests in the egress hole 8 Align the Light fixture mounting bracket holes to the pre existing mounting holes on the Mullion Jamb and Snap the OP7 Light fixture into the Center mounting clip 9 Using a Phillips Head ...

Page 57: ...n t l c o m End Jambs For end jambs it may be necessary to remove zipper strips and additionally remove the contact plate of the Frame Sill see images and note below NOTICE Note For End Jambs you may need to remove the contact plate of the Frame sill bottom to be able to remove the End Jamb contact plate ...

Page 58: ... Potential risk of injury to your hands protective gloves required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks You must remove the door from the frame and place a steady flat surface to remove and replace the torque rod Once the door is safel...

Page 59: ...assembly completely out the door rail 5 Reverse the process to re install the torque rod assembly into the door rail Refer to Figure 13 3 Insert torque rod into the bottom of the door until it is fully seated If required tap the torque rod assembly into the door rail using a plastic or rubber mallet until the torque rod is fully seated into the door rail socket Figure 13 3 Removing torque rod from...

Page 60: ... risk of eye injuries protective eyewear required when performing this and any other associated tasks Protective Gloves Potential risk of injury to your hands protective gloves required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks Removing the...

Page 61: ...nge pin 4 Retain with a new truss head screw and torque to 16 in lb approximately 2 clutch setting on a professional screw gun 5 Remove the vinyl cap from the detent bolt 6 Insert the bolt up thru the hold open slot and then thru the detent spacer flat side against frame 7 Add Loctite 271 to threads Use a 7 16 hex wrench and torque into the frame to 100 in lb 8 Add a small amount of grease to the ...

Page 62: ...ing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks 1 With the access cover removed pull the hinge pin wires out and separate all three wires Hot Neutral and Ground from the door wire harness by carefully pulling the terminations apart 2 Using a flat head screwd...

Page 63: ...gether using a tie wrap and insert the harness into the door rail and install the access cover 9 Ensure to apply high viscosity dielectric grease to the Hinge Pin receptacle For doors in Harsh ambient conditions it is recommended to use a minimum of 3 grams of dielectric grease Anthony P N 98 25497 0001 to fill the holes in the Hinge Pin receptacle socket as shown below 10 Once dielectric grease i...

Page 64: ...I001 July 2022 Rev B 63 P a g e w w w a n t h o n y i n t l c o m WARNING Warning Ensure to apply a minimum of 3 grams of dielectric grease Anthony P N 98 25497 0001 to fill the holes in the socket as shown in Figure 4 2 in Section 4 Door Installation ...

Page 65: ...s required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks 1 Once the first door is removed proceed to remove and replace Torque Master 2 Insert a flat head screwdriver into the Torque Master and turn Counterclockwise to disengage and remove the ...

Page 66: ... w w a n t h o n y i n t l c o m 5 Re install door per instructions in Section 4 Door Installation WARNING Warning Ensure to apply a minimum of 3 grams of dielectric grease Anthony P N 98 25497 0001 to fill the holes in the socket as shown in Figure 4 2 in Section 4 Door Installation ...

Page 67: ...e Towels rags Voltage tester Soldering Iron 2 Philips screwdriver Flat head screwdriver Needle nose pliers Razor Knife Utility knife 5 32 Hex Key 7 16 1 2 wrenches Wireless Drill Driver Dielectric grease Anthony P N 98 25497 0001 NSF Approved Silicone Sealant Plywood Shims Foam glass cleaner Ammonia Free Black Paint marker PROTECTIVE GEAR NOTICE Protective Eyewear Potential risk of eye injuries pr...

Page 68: ... opening is greater than 1 16 shim the gap for a proper fit refer to Shimming Frame Complete replacement of wire assemblies is recommended whenever required Splice wires only if necessary using proper materials such as electrical tape wire nuts flux core solder and heat shrink Apply liquid soap to rail plastic covers and gaskets upon installation to facilitate insertion into mounting grooves Keep ...

Page 69: ...site and note the distance 7 Measure the distance between the remaining two corners 8 Both measurements should be the same or within a 1 16 difference 9 Confirm the frame and frame flanges are vertically and horizontally aligned plumb to the wall surface around the net opening 10 Place a level on the top flange of the header frame to check if it is horizontally aligned 11 If the top of the header ...

Page 70: ...17 1 Frame Alignment Squareness and Plumb WARNING Warning Use only food grade silicone sealant add caulking for larger gaps to seal the gap between the frame and the surrounding wall inside the case cooler or freezer Not following these procedures can void Anthony s Service Warranty on condensation and ice build up issues ...

Page 71: ...properly to accommodate the frame 2 When using shims they must be installed from left to right or top to bottom PARALLEL to frame width or height 3 Measure the length of the gap height or width of the frame and cut the shim material to 1 16 of an inch less than the measured length 4 Install the shim using the same type of mounting hardware that will be used to install the frame Be certain that the...

Page 72: ...Complete 101 Series Installation Manual 99 25517 I001 July 2022 Rev B 71 P a g e w w w a n t h o n y i n t l c o m ...

Page 73: ...ert which lines the entire flange around the Frame DO NOT remove this foam it is critical to ensure proper insulation 2 Ensure that the Sealing Frame Flap is fully engaged to Sill Header and Jack Studs creating a seal without any gaps 3 Ensure that any excess shimming material is removed as instructed above in Shimming Frame 4 If your installation is like Example 1 in Figure 17 2 proceed to seal w...

Page 74: ... 3 Check the frame is aligned properly or square Refer to Figure 17 1 Frame Installation Reference 4 When the threshold is desired drill and lag on pre drilled mounting holes only NOTICE Note Use caulk and food grade silicone sealant to seal the gap between the frame and the surrounding wall inside the case cooler or freezer NOTICE Note If a Roll A Way cart is included in the order it must be behi...

Page 75: ... Rev B 74 P a g e w w w a n t h o n y i n t l c o m For Cut Threshold Verify the cut threshold is square and plumb to the rest of the frame before drilling through pre drilled mounting holes Refer to Figure 17 5 Without Threshold Figure 17 5 Frame Without Threshold ...

Page 76: ...lectrical shock or injury observe the following Use this unit in the manner intended by the manufacturer Turn the power off before removing the existing lighting system and follow appropriate lockout tag out safety procedures WARNING Risk of Electrical Shock Potential risk of Electrical Shock pay close attention to instructions when performing this and any other associated tasks Conduit Exit Locat...

Page 77: ...onnectors these wires should be grouped by the Hotwires Circuit wires the Neutral wires and the ground wire for connection to either the facility or the case power Blue White wire connects to the supplied Hot or Lights Circuit Wire White Blue wire connects to the supplied Light neutral wire Red and Black wires connect to the supplied Hot or Door Frame Heater Circuit Wire White Red and White Black ...

Page 78: ...nstallation Manual 99 25517 I001 July 2022 Rev B 77 P a g e w w w a n t h o n y i n t l c o m Figure 17 8 Wiring Diagram NOTICE Note Wiring for lights should have a separate circuit from the door frame heater wiring circuit ...

Page 79: ... associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks 1 Hold the door on each side with the handle facing forward Lift door align torque rod to insert into TorqueMaster socket at the base of the frame Figure 18 1 Inserting door Torque Rod into TorqueMaster 2 Now we will proceed to enga...

Page 80: ...l the hinge pin snaps in place See Figure 18 3 Figure 18 3 Connect Hinge Pin 5 Insert the hold open bolt through the elongated hold open slot 6 Insert the hold open through stand off and secure it with a Phillips screw provided using a 2 Philips screwdriver Keep the screwdriver perpendicular to the screw head Make sure the tip is fully seated into the screw head recess before turning 7 Set the doo...

Page 81: ... h o n y i n t l c o m Figure 18 4 Tighten Hold Open Screw NOTICE Note DO NOT use power tools to install the hold open screw Exercise caution when handling the door DO NOT over tighten the hold open bolt Verify hold open does not bind while sliding along the hold open bolt Adjust as necessary ...

Page 82: ...urn the TorqueMaster front facing screw clockwise until the door does not automatically close from an open position Figure 18 5 Release TorqueMaster Tension 2 Open door to access the hold open device then loosen and remove the hold open using a Phillips 2 screwdriver NOTICE Note DO NOT use power tools when adjusting the TorqueMaster Figure 18 6 Remove Hold Open 3 Retract the door to a near closed ...

Page 83: ... spring clip grip hole and the bottom half beneath the hinge pin shroud Figure 18 7 Disengage Hinge Pin 5 Compress pliers to clamp down on the hinge pin spring clip then simultaneously pull the hinge pin away from the frame and pull the door top out Figure 18 8 Withdraw Away from Hinge Gib 6 Lift door out of TorqueMaster Secure or lean the door on its side against a stable surface Figure 18 9 With...

Page 84: ...g this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks WARNING Warning When removing doors from crates DO NOT lift or remove the door from handles Doing so will cause the handles to break off the glass or possibly shatter the entire door Please use extreme caution an...

Page 85: ...ning parts required to install the door s are shipped along with the frame assembly Quantities of parts will differ depending on the number of doors installed You should receive the following Nine 9 12 24 screws 1 2 in length Three 3 Torque Spring Hinge pins One 1 Torque wrench The pins and wrench are only needed to add torque to the spring hinges when the door is completely installed Figure 18 11...

Page 86: ...2 Align the door with the frame using 2 x 4 s for support 3 Align and install screws to the middle position hinge first Do not install the screws completely only enough until other hinges are in place 4 After the middle position is in place ensure the door does not hang from the middle hinge Always maintain the door weight balanced evenly Figure 18 13 Mounting Door Hinges to Frame 5 Next align eit...

Page 87: ...stallation Manual 99 25517 I001 July 2022 Rev B 86 P a g e w w w a n t h o n y i n t l c o m Figure 18 14 Shimming Hinges 6 Repeat this process to ensure all three 3 hinges are aligned and the door closes smoothly on its own ...

Page 88: ...ust the height of the bottom wiper by loosening the screws and adjusting height When the door is properly in place torque must be added to the hinges Figure 18 15 Hold Open 4 With the wrench key in hand rotate the adjustment capstan clockwise Rotate the pin approximately 1 5 turns until the fourth hole is reached Figure 18 16 Torquing Hinges 5 Once at the fourth hole insert the stopper pin and rem...

Page 89: ...lowing section list Pass Thru Frame Replacement parts Figure 19 1 Frame Assembly for 101 Series NT Pass Thru Replacement Parts See Table 19 1 for part numbers NOTICE Note Parts depicted in Red can be replaced parts in Black are not replaceable The exploded view illustrates a configuration with a bottom floor threshold some configurations may not come with a threshold ...

Page 90: ...UE MASTER 1 BLK 2 02 24652 0000 ASSEMBLY ENCLOSURE DRIVER REMOTE 3 02 25060 0001 ASSEMBLY FR CONDUIT FLEX 90 EXT 4 15 12520 F091 PLATE CONTACT LH 103N 5 15 12520 F092 PLATE CONTACT RH 103N 6 15 12520 F093 PLATE CONTACT HEADER 103N 7 20 24915 XXXX1 EXT RET FR MULL 101N BLK 8 40 11114 1011 SCREW 8 SMS TYP B PPH 9 60 24828 00001 ASSEMBLY LED END LEFT 10 60 24827 00001 ASSEMBLY LED END RIGHT 1 Part Nu...

Page 91: ...n t l c o m Section 20 Pass Thru Door Replacement Parts The following section list Pass Thru Frame Replacement parts Figure 20 1 Door Assembly for 101 Series NT Pass Thru Replacement Parts See Table 20 1 for part numbers NOTICE Note Parts depicted in Red can be replaced parts in Black are not replaceable ...

Page 92: ...07 0000 HOLD OPEN FORK CLOSED END 6 20 11435 F000 FAB SEAL P THRU DR FL WIPE 7 20 15707 0002 CAP VINYL HOLD OPEN 8 20 24955 XXXX1 FAB COVER RAIL DOOR 101N 9 40 10946 7008 SCREW 10 24X5 8 SHC W NYLON 10 40 25258 3502 SCREW 8 32 X 3 16 PTH SS NYL PCH 11 40 12013 0001 ASSY LOCK CYLINDER 12 40 14616 0000 STANDOFF PIVOT HOLD OPEN 13 40 15096 0001 BOLT DETENT HOLD OPEN 14 40 15097 0001 SPACER DETENT HOL...

Page 93: ...tic covers and gaskets upon installation to facilitate insertion into mounting grooves Keep doors and frame surfaces clean for product efficiency This can also help reduce energy consumption and potential health hazards Whenever binding gasket or plastic parts use food gradesilicone Always use the correct tool for the job to be performed This ensuresproper installation and minimizes safetyrisks If...

Page 94: ...o your hands protective gloves required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks To remove the gasket from the door follow the steps below 1 To remove carefully pull the gasket straight out of the groove between the door rail and plastic c...

Page 95: ...uired when performing this and any other associated tasks Protective Gloves Potential risk of injury to your hands protective gloves required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks To install the gasket onto the door follow the steps bel...

Page 96: ... n y i n t l c o m 3 Continue to insert the gasket arrow into the groove around the perimeter of the door surface by pressing the gasket firmly against the plastic cover sliding from side to side and applying full pressure against the gasket forcing the gasket arrow into the groove in the plastic ...

Page 97: ... side and applying full pressure against the gasket forcing the gasket arrow into the groove in the plastic 6 Confirm that the entire gasket arrow has been completely inserted into the groove of all four plastic rail covers WARNING Note Pay careful attention that the arrows are firmly pressed into the grooves at the corners A rubber mallet can be utilized if the arrows do not easily insert into th...

Page 98: ...Potential risk of eye injuries protective eyewear required when performing this and any other associated tasks Protective Gloves Potential risk of injury to your hands protective gloves required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks Rem...

Page 99: ...ole Align the flanged corners of the mounting tabs with the SAG ADJUSTMENT screw facing the inside of the frame 4 Use the flat head screwdriver and turn the TorqueMaster mounting setscrew clockwise for turn to tighten the mounting flange and lock it in place 5 Relocate and install the hold open stand offs and spacer into the opposite hold open mount of the same door opening on the frame Door 1 Acc...

Page 100: ...emove the torque rod from the bottom of the door assembly 4 Reinstall the hinge pin and the torque rod on the opposite ends of the door assembly 5 Reconnect the hinge pin wires and confirm all connections 6 See Section 4 Door Installation on how to re install and for TorqueMaster and Sag adjustment instructions WARNING Warning Ensure to apply a minimum of 3 grams of dielectric grease Anthony P N 9...

Page 101: ...ll purpose cleaner Recommended cleaning is with a soft dry or slightly damp towel or with one of the degreasing cleaners listed above If you have any questions about the use of a particular cleaner please contact Anthony 800 772 0900 WARNING Warning Failing to abide by the following cleaning instructions will result in a loss of Anthony Factory Warranty Ajax is a registered trademark of Colgate Pa...

Page 102: ...ssociated tasks Protective Gloves Potential risk of injury to your hands protective gloves required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks Use Part Number 02 14288 0001 if a Retro fit kit is needed This usually is the case for models WIT...

Page 103: ...ey into the POM Lock square keyhole then turn the key counterclockwise to lock 15 Remove the key 16 To remove the POM Lock insert the key into the square keyhole and turn the key clockwise 17 To remove the lock pull the lock straight out 18 Replace the dummy plug 19 Only lock the side that inserts into the hinge pin access plate 20 Facing the POM Lock the lock on the right side is for left hinged ...

Page 104: ...21 The POM Lock is always installed in the frame over the top of the handle rail side of the door 22 To retrofit the POM Lock on existing doors in the field contact Anthony Customer Service or the local Sales Representative in your area for information and instruction sheets Or follow instructions provided in Appendix E Retrofitting for POM locks ...

Page 105: ...Potential risk of eye injuries protective eyewear required when performing this and any other associated tasks Protective Gloves Potential risk of injury to your hands protective gloves required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks Fig...

Page 106: ...ion Manual 99 25517 I001 July 2022 Rev B 105 P a g e w w w a n t h o n y i n t l c o m Figure E 2 Template Offset location 2 Place the template provided on the frame with the right edge of the template on the mark created in Step 1 ...

Page 107: ...e the template and center punch the marks on the frame 4 Drill the four outboard holes with an 11 64 drill and the center hole with a 5 8 drill Deburr the holes 5 Place the retrofit retainer bracket over the holes with a rectangular notch cut out Use 10 32 x 5 16 screws provided and mount the retainer bracket to the frame 6 Insert the POM Lock into the access plate and turn the key counterclockwis...

Page 108: ...ation Manual 99 25517 I001 July 2022 Rev B 107 P a g e w w w a n t h o n y i n t l c o m 7 Remove the key 8 To remove the POM Lock insert the key into the square lock hole and turn the key clockwise Figure E 4 Front View POM Lock ...

Page 109: ...g instructions will guide you on how to replace an existing cylinder lock PROTECTIVE GEAR NOTICE Protective Eyewear Potential risk of eye injuries protective eyewear required when performing this and any other associated tasks Protective Gloves Potential risk of injury to your hands protective gloves required when performing this and any other associated tasks Footwear Protective Potential risk of...

Page 110: ... mount 3 Insert a large Phillips head screwdriver into the lock access at the back of the door rail See Figure G 3A NOTICE Note Once the lock screw has been removed the screw washers and lock latch will come loose Be certain that these components are secure before the removal of the lock screw or they may become lost if dropped inside of the door rail Refer to Figure G 3B Figure G 3 Lock Screw rem...

Page 111: ...G 4 8 Replace lock assembly into housing inside rail 9 Replace the strike washer strike lock washer and screw to the rear of the lock assembly and assemble in the correct order Be certain that the strike is fully and correctly seated onto the end of the cylinder 10 Turn the lock screw clockwise to catch the threads and tighten the screw completely Figure G 4 Lock cylinder assembly removal Figure G...

Page 112: ... 111 P a g e w w w a n t h o n y i n t l c o m Figure G 6 Cylinder lock assembly replacement Figure G 7 Secure Lock 11 Test lock and confirm that it works properly 12 Replace the plastic cover and gasket 13 Re install door per instructions in Section 4 Door Installation ...

Page 113: ...ctive Gloves Potential risk of injury to your hands protective gloves required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks 1 To remove the door handle you will need to access the screws on the back for the door rail located behind the door ga...

Page 114: ... 2 screws exposed as shown in Figure H 2 locate the replacement handle position and align with the screws ensure not to push screws in when doing this and proceed by using turning clockwise to secure screws into the handle It is recommended to alternate between top and bottom screws when tightening for best results It is also recommended to keep an eye on the handle alignment before completely tig...

Page 115: ...loves required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required when performing this and any other associated tasks Bottom Wiper Adjustment 1 To adjust the bottom wiper blade on your Pass Thru use a 2 Phillips head screwdriver to slightly loosen screws and then slide the entire wiper up or down as ...

Page 116: ...n in Figure I 1 2 Position and align the new bottom wiper with all holes insert all screws and tighten enough to and adjust as needed once you have adjusted into place proceed to tighten all the screws to secure the wiper in place ensure that the wiper blade creates a good seal between floor and door eliminating unwanted airflow as shown in Figure I 1 ...

Page 117: ...d Screwdriver PROTECTIVE GEAR NOTICE Protective Eyewear Potential risk of eye injuries protective eyewear required when performing this and any other associated tasks Protective Gloves Potential risk of injury to your hands protective gloves required when performing this and any other associated tasks Footwear Protective Potential risk of injury to your feet wearing protective footwear is required...

Page 118: ...tic Cover 4 Pull the plastic cover up and out of the door rail grooves until the entire plastic cover is removed from the door rail as shown in Figure J 3 Figure J 3 Separating Plastic Cover from the door rail 5 Repeat Step 2 through Step 4 to loosen and remove the three remaining plastic covers WARNING Warning Ensure that when replacing plastic door rail covers you remove all leftover adhesive on...

Page 119: ...ward toward the center of the door 4 Slide along the entire length of the plastic cover while firmly applying pressure against it Continue applying pressure down along the length of the entire door rail inserting both the outside lip and the inside lip into the door rail grooves simultaneously as shown in Figure J 5 NOTICE Note Carefully tap the plastic cover using a plastic or rubber mallet with ...

Page 120: ...covers until all four plastic covers are properly installed onto door rails 7 Confirm that each plastic cover is fully installed and the mitered corners properly aligned Once you complete installing replacing door rail plastic proceed to re install gaskets as instructed in Appendix A Gasket Replacement Guidelines and re install the door according to instructions that can be found in this manual ...

Page 121: ...Energy Controller comes standard factory installed on all Domestic US CANADA Anthony Walk In Cooler Freezer Frames and is ideal for both cooler and freezer applications in high and low humidity environments Features The Anthoiny Energy controller activates the Frame heat when the Frame temperature sensor reads equal to or less than Dew point Temperature 10ºF The LED sensor is turned on constantly ...

Page 122: ...onds the LED will blink up to 4 times 1 Blink 1 Blink of the LED indicates that there is no offset added to the Dewpoint Temperature 10ºF calculation 2 Blinks 2 Blinks of the LED indicate that there is a 3 F offset added to the Dewpoint Temperature 10ºF calculation The overall cut off Temperature is Dew point Temperature 13ºF 3 Blinks 3 Blinks of the LED indicate that there is a 9 F offset added t...

Page 123: ...fset Setting Options When the sensor button is held for longer than 20 seconds the LED will flash once twice three times or four times in Five Second Intervals The blink represents the Temperature offset point in addition to Cut off Temperature Dew Point Temperature 10ºF 1 Blink 1 2 Second Blink No Blink for 4 1 2 Seconds No offset The overall cut off Temperature is Dew point Temperature 10ºF 2 Bl...

Page 124: ...ection 40 25072 1005 Screws for AEC Energy Controller 2 per Frame Section 40 12665 3003 Screws to install Humidity Sensor 2 per Frame Section 40 12665 3003 Screw to Install Temperature Sensor 1 per Frame Section 20 24817 0001 20 24817 0002 Humidity Sensor Cover 1 each per Frame Section Replacement Instructions The following instructions will guide you on how to replace an Anthony Energy Controller...

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Page 127: ...l 99 25517 I001 July 2022 Rev B 126 P a g e w w w a n t h o n y i n t l c o m Revision History REV ORIGINATOR DESCRIPTION OF CHANGE DATE A A Martinez Initial Release 5 19 2022 B A Martinez S Putti Added Appendix K Anthony Energy Controller ...

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