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Dodge 2015 RAM, Owner'S Manual

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Dodge 2015 RAM Owner'S Manual Download Page 61

when this maintenance is due, the Cluster will display
“Perform Service”. When the “Perform Service” mes-
sage is displayed on the DID it is necessary to have the
emissions maintenance performed. Emissions mainte-
nance may include replacing the Closed Crankcase
Ventilation (CCV) filter element. The procedure for
clearing and resetting the

⬙

Perform Service

⬙

indicator

message is located in the appropriate Service Informa-
tion.

•

Exhaust System — Regeneration Required Now

—

⬙

Exhaust Filter XX% Full Safely Drive at Highway

Speeds to Remedy

⬙

will be displayed in the Cluster if

the exhaust particulate filter reaches 80% of its maxi-
mum storage capacity. Under conditions of exclusive
short duration and low speed driving cycles, your
Cummins® diesel engine and exhaust after-treatment
system may never reach the conditions required to
remove the trapped PM. If this occurs, the “Exhaust
Filter XX% Full Safely Drive at Highway Speeds to

Remedy” message will be displayed in the DID. If this
message is displayed, you will hear one chime to assist
in alerting you of this condition

•

By simply driving your vehicle at highway speeds for
as little as 45 minutes, you can remedy the condition in
the particulate filter system and allow your Cum-
mins® diesel engine and exhaust after-treatment sys-
tem to remove the trapped PM and restore the system
to normal operating condition.

•

Exhaust System — Regeneration In Process Exhaust
Filter XX% Full

— Indicates that the Diesel Particulate

Filter (DPF) is self-cleaning. Maintain your current
driving condition until regeneration is completed.

•

Exhaust System — Regeneration Completed

— This

message indicates that the Diesel Particulate Filter
(DPF) self-cleaning is completed. If this message is
displayed, you will hear one chime to assist in alerting
you of this condition.

3

UNDERSTANDING YOUR INSTRUMENT PANEL

59

Summary of Contents for 2015 RAM

Page 1: ...O W N E R S M A N U A L 2 0 1 5 R A M T R U C K D I E S E L S U P P L E M E N T ...

Page 2: ...ard or op tional on this vehicle This manual may also include a description of features and equipment that are no longer available or were not ordered on this vehicle Please disregard any features and equipment described in this manual that are not on this vehicle Chrysler Group LLC reserves the right to make changes in design and specifications and or make additions to or improvements to its prod...

Page 3: ...RAM DIESEL SUPPLEMENT RAM 1500 3 RAM 2500 3500 4500 5500 131 INDEX 351 ...

Page 4: ......

Page 5: ...RAM 1500 ...

Page 6: ......

Page 7: ...S SECTION PAGE 1 INTRODUCTION 7 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 9 3 UNDERSTANDING YOUR INSTRUMENT PANEL 13 4 STARTING AND OPERATING 67 5 MAINTAINING YOUR VEHICLE 93 6 MAINTENANCE SCHEDULE 121 1 2 3 4 5 6 ...

Page 8: ......

Page 9: ...INTRODUCTION CONTENTS 䡵 A MESSAGE FROM CHRYSLER GROUP LLC 8 1 ...

Page 10: ...ol Systems can detect and store information about vehicle modifications that increase horsepower and torque output such as whether or not performance enhancing powertrain components commonly referred to as downloaders power boxes or performance chips have been used Any chassis suspension or tire size modifications to the vehicle will effect the performance of the Adaptive Cruise Control and Forwar...

Page 11: ...THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS 䡵 REMOTE STARTING SYSTEM 10 How To Use Remote Start 10 䡵 ENGINE BREAK IN RECOMMENDATIONS 11 2 ...

Page 12: ...to pre heat the cylinder air and is normal in cold weather Refer to Electronic Vehicle Information Dis play EVIC in Understanding Your Instrument Panel for further information on the Wait To Start amber telltale and the pre heat cycle How To Use Remote Start All of the following conditions must be met before the engine will remote start Transmission in PARK Doors closed Hood closed HAZARD switch o...

Page 13: ...ath ENGINE BREAK IN RECOMMENDATIONS The diesel engine does not require a break in period due to its construction Normal operation is allowed provid ing the following recommendations are followed Warm up the engine before placing it under load Do not operate the engine at idle for prolonged periods Use the appropriate transmission gear to prevent engine lugging Observe vehicle oil pressure and temp...

Page 14: ...gine at the factory is a high quality energy conserving type lubricant Oil changes should be consistent with anticipated climate conditions under which vehicle operations will occur The recommended viscosity and quality grades are shown under Fluids Lubricants and Genuine Parts under Maintaining Your Vehicle in this manual NON DETERGENT OR STRAIGHT MINERAL OILS MUST NEVER BE USED 12 THINGS TO KNOW...

Page 15: ...N CENTER EVIC 38 Electronic Vehicle Information Center EVIC Displays 3 5 Display 39 Diesel Particulate Filter DPF Messages 45 Diesel Exhaust Fluid DEF Warning Messages 47 Diesel Exhaust Fluid DEF Fault Warning Messages 48 EVIC DID Displays 50 Oil Life Reset 51 Vehicle Information Customer Information Features 52 䡵 DRIVER INFORMATION DISPLAY DID 54 Driver Information Display DID 7 Display 192 3 ...

Page 16: ...INSTRUMENT CLUSTER 14 UNDERSTANDING YOUR INSTRUMENT PANEL ...

Page 17: ...light does not turn on when the ignition switch is turned to the ON RUN position have the light inspected by an authorized dealer 3 Malfunction Indicator Light MIL The Malfunction Indicator Light MIL is part of an Onboard Diagnostic OBDII system which monitors the emissions and engine con trol system If the vehicle is ready for emissions testing the light will come on when the ignition is first tu...

Page 18: ...mmable substances such as dry plants wood cardboard etc This could result in death or serious injury to the driver occupants or others 4 Electronic Stability Control ESC Activation Malfunction Indicator Light If Equipped The ESC Activation Malfunction Indicator Light in the instrument cluster will come on when the ignition switch is turned to the ON RUN position It should go out with the engine ru...

Page 19: ...dicator shows that headlights are on high beam Push the multifunction lever for ward to switch the headlights to high beam and pull toward yourself normal position to return to low beam 6 Turn Signal Indicators The arrow will flash with the exterior turn signal when the turn signal lever is operated NOTE A continuous chime will sound if the vehicle is driven more than 1 mile 1 6 km with either tur...

Page 20: ...bel you should deter mine the proper tire inflation pressure for those tires As an added safety feature your vehicle has been equipped with a Tire Pressure Monitoring System TPMS that illuminates a low tire pressure telltale when one or more of your tires is significantly under inflated Accordingly when the low tire pressure telltale illumi nates you should stop and check your tires as soon as pos...

Page 21: ...he TPMS from functioning properly Always check the TPMS malfunction telltale after replacing one or more tires or wheels on your vehicle to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to function properly CAUTION The TPMS has been optimized for the original equipment tires and wheels TPMS pressures and warning have been established for the tire size equippe...

Page 22: ...ted the light will come on while the engine is running Cycle the ignition key when the vehicle has completely stopped and the transmission is in the PARK position The light should turn off If the light remains lit with the engine running your vehicle will usually be drivable However see an autho rized dealer for service as soon as possible If the light is flashing when the engine is running immedi...

Page 23: ...s are mechanically locked to gether forcing the front and rear wheels to rotate at the same speed Low range provides a greater gear reduction ratio to provide increased torque at the wheels For further information on four wheel drive operation and proper use refer to Four Wheel Drive Operation If Equipped in Starting And Operating 18 Speedometer The speedometer shows the vehicle speed in miles per...

Page 24: ...nd Operating 21 Fuel Gauge Shows level of fuel in tank when ignition switch is in the ON RUN position 22 Air Bag Warning Light This light will turn on for four to eight seconds as a bulb check when the ignition switch is first turned to ON RUN If the light is either not on during starting stays on or turns on while driving have the system inspected at an authorized dealer as soon as possible Refer...

Page 25: ...ck Brake System reservoir If the light remains on when the parking brake has been disengaged and the fluid level is at the full mark on the master cylinder reservoir it indicates a possible brake hydraulic system malfunction or that a problem with the Brake Booster has been detected by the Anti Lock Brake System ABS Electronic Stability Control ESC system In this case the light will remain on unti...

Page 26: ...ed Operation of the Brake Warning Light can be checked by turning the ignition switch from the OFF position to the ON RUN position The light should illuminate for ap proximately two seconds The light should then turn off unless the parking brake is applied or a brake fault is detected If the light does not illuminate have the light inspected by an authorized dealer The light also will turn on when...

Page 27: ...normal vehicle operation and emissions compliance More information is available in the Electronic Vehicle Information EVIC or Driver Information Display DID section under the heading of Diesel Exhaust Fluid DEF Warning Messages NOTE The gauge may take up to five seconds to update after adding a gallon or more of Diesel Exhaust Fluid DEF to the DEF tank If you have a fault related to the DEF system...

Page 28: ...INSTRUMENT CLUSTER 26 UNDERSTANDING YOUR INSTRUMENT PANEL ...

Page 29: ...tem is not functioning and that service is required However the conventional brake system will continue to operate normally if the BRAKE warning light is not on If the ABS light is on the brake system should be serviced as soon as possible to restore the benefits of anti lock brakes If the ABS light does not turn on when the ignition switch is turned to the ON RUN position have the light inspected...

Page 30: ...damage to the engine control system It also could affect fuel economy and driveability If the MIL is flashing severe catalytic converter damage and power loss will soon occur Immediate service is required WARNING A malfunctioning catalytic converter as referenced above can reach higher temperatures than in normal operating conditions This can cause a fire if you drive slowly or park over flammable...

Page 31: ...stem could damage your vehicle If the temperature gauge reads H pull over and stop the vehicle Idle the vehicle Continued CAUTION Continued with the air conditioner turned off until the pointer drops back into the normal range If the pointer remains on the H and you hear continuous chimes turn the engine off immediately and call an autho rized dealer for service WARNING A hot engine cooling system...

Page 32: ...ght will remain on until the condition has been corrected If the problem is related to the brake booster the ABS pump will run when applying the brake and a brake pedal pulsation may be felt during each stop The dual brake system provides a reserve braking capac ity in the event of a failure to a portion of the hydraulic system A leak in either half of the dual brake system is indicated by the Bra...

Page 33: ...e parking brake is applied or a brake fault is detected If the light does not illuminate have the light inspected by an authorized dealer The light also will turn on when the parking brake is applied with the ignition switch in the ON RUN posi tion NOTE This light shows only that the parking brake is applied It does not show the degree of brake application 7 High Beam Indicator This indicator show...

Page 34: ...ne Oil Pressure The pointer should always indicate some oil pressure when the engine is running A continuous high or low reading under normal driving conditions may indicate a lubrication system malfunction Immediate service should be obtained from an authorized dealer If the gauge pointer moves to either extreme of the gauge the Check Gauges indicator will illuminate and a single chime will sound...

Page 35: ... pressure for those tires As an added safety feature your vehicle has been equipped with a Tire Pressure Monitoring System TPMS that illuminates a low tire pressure telltale when one or more of your tires is significantly under inflated Accordingly when the low tire pressure telltale illumi nates you should stop and check your tires as soon as possible and inflate them to the proper pressure Drivi...

Page 36: ...event the TPMS from functioning properly Always check the TPMS malfunction telltale after replacing one or more tires or wheels on your vehicle to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to function properly CAUTION The TPMS has been optimized for the original equipment tires and wheels TPMS pressures and warning have been established for the tire size ...

Page 37: ...ilable transmission gear is dis played in the lower right corner of the DID whenever the Electronic Range Select ERS feature is active Use the selector on the shift lever or steering wheel to activate ERS Refer to Automatic Transmission in Starting And Operating for further information 20 Driver Information Display DID Menu Driver Information Display DID features an interactive display of the main...

Page 38: ...n the ESC system If this light remains on after several ignition cycles and the vehicle has been driven several miles kilometers at speeds greater than 30 mph 48 km h see your authorized dealer as soon as possible to have the problem diagnosed and corrected NOTE The ESC Off Indicator Light and the ESC Activation Malfunction Indicator Light come on mo mentarily each time the ignition switch is turn...

Page 39: ...five seconds to update after adding a gallon or more of Diesel Exhaust Fluid DEF to the DEF tank If you have a fault related to the DEF system the gauge may not update to the new level See your authorized dealer for service The DEF gauge may also not immediately update after a refill if the temperature of the DEF fluid is below 12F 11C The DEF line heater will possibly warm up the DEF fluid and al...

Page 40: ...the instrument cluster This system conveniently allows the driver to select a variety of useful information by pressing the switches mounted on the steering wheel Refer to Electronic Vehicle Information Center If Equipped in the Owner s Manual for further informa tion Electronic Vehicle Information Center EVIC 38 UNDERSTANDING YOUR INSTRUMENT PANEL ...

Page 41: ...der Customer Program mable Features Uconnect 5 0 8 4 Settings 2 Temperature Display Displays the temperature in degrees Celsius or degrees Fahrenheit 3 Main Screen Displays main menu sub menus settings 4 EVIC White Telltales Electronic Speed Control Ready This light will turn on when the electronic speed control is ON For further information refer to Electronic Speed Control in Under standing The ...

Page 42: ...tion 5 EVIC Amber Telltales Low Fuel Telltale When the fuel level reaches approximately 3 0 gal 11 0 L this light will turn on and remain on until fuel is added Windshield Washer Fluid Low Indicator This telltale will turn on to indicate the wind shield washer fluid is low Low Coolant Level Indicator This telltale will turn on to indicate the vehicle coolant level is low Transmission Temperature W...

Page 43: ...ct the air suspension system air suspension adjustment is limited due to payload Water In Fuel Indicator Light Diesel Only The Water In Fuel Indicator Light will illu minate when there is water detected in the fuel filters If this light remains on DO NOT start the vehicle before you drain the water from the fuel filters to prevent engine damage Refer to Mainte nance Procedures Draining Fuel Water ...

Page 44: ...il the cause is cor rected This light does not show how much oil is in the engine The engine oil level must be checked under the hood Oil Temperature Warning Light This telltale indicates engine oil temperature is high If the light turns on while driving stop the vehicle and shut off the engine as soon as possible Charging System Light This light shows the status of the electrical charg ing system...

Page 45: ...ossible If the light is flashing when the engine is running immediate service is required You may experience reduced performance an elevated rough idle or en gine stall and your vehicle may require towing Engine Temperature Warning Light This light warns of an overheated engine condi tion As temperatures rise and the gauge ap proaches H this indicator will illuminate and a single chime will sound ...

Page 46: ... fall into several categories Five Second Stored Messages When the appropriate conditions occur this type of message takes control of the main display area for five seconds and then returns to the previous screen Most of the messages of this type are then stored as long as the condition that activated it remains active and can be reviewed from the Messages main menu item As long as there is a stor...

Page 47: ...gine meets all required diesel engine emissions standards To achieve these emissions standards your vehicle is equipped with a state of the art engine and exhaust system These systems are seamlessly integrated into your vehicle and managed by the Powertrain Con trol Module PCM The PCM manages engine combus tion to allow the exhaust system s catalyst to trap and burn Particulate Matter PM pollutant...

Page 48: ... to Remedy message will be displayed in the EVIC If this message is displayed you will hear one chime to assist in alerting you of this condition By simply driving your vehicle at highway speeds for up to 20 minutes you can remedy the condition in the particu late filter system and allow your diesel engine and exhaust after treatment system to cleanse the filter to remove the trapped PM and restor...

Page 49: ...dition it will be necessary to have your vehicle serviced by your local authorized dealer CAUTION See your authorized dealer as damage to the exhaust system could occur soon with continued operation Diesel Exhaust Fluid DEF Warning Messages Your vehicle will begin displaying warning messages when the DEF level reaches a driving range of approxi mately 500 miles 800 km If the following warning mess...

Page 50: ...display when the DEF driving range is less than 1 mile DEF fluid top off is required or the engine will not restart The message will be displayed in the EVIC DID during vehicle start up and it will be accompanied by a single chime The DEF Low telltale will be illuminated continuously until DEF fluid tank is filled with a minimum of two gallons of DEF Diesel Exhaust Fluid DEF Fault Warning Messages...

Page 51: ...cle serviced immediately Engine Will Not Restart Service DEF System See Dealer This message will display if DEF system issue detected is not serviced during the allowed period Your engine will not restart unless your vehicle is serviced by your authorized dealer This message will be displayed when under 1 mile until engine will not start and each time the vehicle is started and will be continuousl...

Page 52: ...ly Drive at Highway Speeds To Remedy Exhaust Filter XX Full Power Reduced See Dealer Exhaust Service Required See Dealer Now Exhaust System Filter XX Full Service Required See Dealer Exhaust System Regeneration In Process Exhaust Filter XX Full Exhaust System Regeneration Completed Engine Will Not Restart in XXXX mi DEF Low Refill Soon Engine Will Not Restart in XXXX mi Refill DEF Engine Will Not ...

Page 53: ... place the ignition to the ON RUN position do not start the engine 2 Press and release the DOWN arrow button to scroll downward through the main menu to Vehicle Info 3 Press and release the RIGHT arrow button to access the Oil Life screen 4 Press and release the DOWN arrow button to select Reset then press and release the Right arrow button to select reset of the Oil Life to 100 5 Press and releas...

Page 54: ...on to exit the EVIC screen NOTE If the indicator message illuminates when you start the vehicle the Fuel Filter indicator system did not reset If necessary repeat this procedure Vehicle Information Customer Information Features Press and release the UP arrow or DOWN arrow button until Vehicle Info displays in the EVIC Press the RIGHT arrow or LEFT arrow button to scroll through the available Vehic...

Page 55: ... Oil Temperature Displays the actual oil temperature Trans Temperature Displays the actual transmission sump temperature Coolant Temp Displays the actual coolant temperature Tire Pressure Monitor System Displays the actual tire pressure Engine Hours Displays the actual engine hours Gauge Summary Coolant Temp Trans Temp Oil Temp Oil Pressure 3 UNDERSTANDING YOUR INSTRUMENT PANEL 53 ...

Page 56: ...instrument cluster This system conveniently allows the driver to select a variety of useful information by pressing the switches mounted on the steering wheel Refer to Driver Infor mation Display If Equipped in the Owner s Manual for further information Driver Information Display DID 54 UNDERSTANDING YOUR INSTRUMENT PANEL ...

Page 57: ...ed for critical warnings and white for on demand information 2 Audio Information and Submenu Information Whenever there are submenus available the position within the submenus is shown here 3 Selectable Information Compass Temp Range to Empty Trip A Trip B Average MPG Trailer Trip distance only Trailer Brake Gain 4 Air Suspension Status If Equipped 5 Transmission Gear Position Indicator PRND 6 Sta...

Page 58: ...op up messages fall into several categories Five Second Stored Messages When the appropriate conditions occur this type of message takes control of the main display area for five seconds and then returns to the previous screen Most of the messages of this type are then stored as long as the condition that activated it remains active and can be reviewed from the Messages main menu item As long as t...

Page 59: ...ltales This area will show reconfigurable amber caution tell tales These telltales include Water In Fuel Indicator Light The Water In Fuel Indicator Light will illumi nate when there is water detected in the fuel filters If this light remains on DO NOT start the vehicle before you drain the water from the fuel filters to prevent engine damage Refer to Maintenance Procedures Draining Fuel Water Sep...

Page 60: ... are seamlessly integrated into your vehicle and managed by the Powertrain Control Module PCM The PCM manages engine combustion to allow the exhaust system s catalyst to trap and burn Particulate Matter PM pollutants with no input or interaction on your part WARNING A hot exhaust system can start a fire if you park over materials that can burn Such materials might be grass or leaves coming into co...

Page 61: ...uired to remove the trapped PM If this occurs the Exhaust Filter XX Full Safely Drive at Highway Speeds to Remedy message will be displayed in the DID If this message is displayed you will hear one chime to assist in alerting you of this condition By simply driving your vehicle at highway speeds for as little as 45 minutes you can remedy the condition in the particulate filter system and allow you...

Page 62: ...ndition it will be necessary to have your vehicle serviced by your local authorized dealer CAUTION See your authorized dealer as damage to the exhaust system could occur soon with continued operation Diesel Exhaust Fluid DEF Warning Messages Your vehicle will begin displaying warning messages when the DEF level reaches a driving range of approxi mately 500 miles 800 km If the following warning mes...

Page 63: ...til DEF fluid is topped off Engine Will Not Restart Refill DEF This message will display when the DEF driving range is less than 1 mile DEF fluid top off is required or the engine will not restart The message will be displayed in the DID during vehicle start up and it will be accompanied by a single chime The DEF Low telltale will be illumi nated continuously until DEF fluid tank is filled with a ...

Page 64: ...he message will continue to countdown until it reaches zero unless the vehicle is serviced We recom mend you drive to your nearest authorized dealer and have your vehicle serviced immediately NOTE Under some circumstances this mileage counter may start with a value of less than 150 miles 241 km For example if recurring faults are detected in a time interval of less than 40 hours the counter may re...

Page 65: ...gine can still be started However the vehicle will only operate at a maximum speed of 5 MPH DID Displays When the appropriate conditions exist the DID displays the following messages System Setup Unavailable Vehicle Not in Park System Setup Unavailable Vehicle in Motion Exhaust Filter Full Safely Drive at Highway Speeds To Remedy Exhaust Filter XX Full Power Reduced See Dealer Exhaust Service Requ...

Page 66: ...change interval may fluctuate dependent upon your personal driving style NOTE Use the steering wheel DID controls for the following procedure s Vehicles Equipped With Passive Entry 1 Without pressing the brake pedal press the ENGINE START STOP button and cycle the ignition to the ON RUN position do not start the engine 2 Press and release the DOWN arrow button to scroll downward through the main m...

Page 67: ...e the DOWN arrow button to select Yes then press and release the Right arrow button to select reset of the Oil Life 6 Press and release the Up arrow button to exit the DID screen NOTE If the indicator message illuminates when you start the vehicle the oil change indicator system did not reset If necessary repeat this procedure Vehicle Information Customer Information Features Press and release the...

Page 68: ... actual coolant temperature Trans Temperature Displays the actual transmission sump temperature Tire Pressure Monitor System Displays the actual tire pressure Oil Life Displays the actual oil life Engine Hours Displays the actual engine hours DID Steering Wheels Buttons 66 UNDERSTANDING YOUR INSTRUMENT PANEL ...

Page 69: ...3 䡵 NORMAL OPERATION 74 Cold Weather Precautions 74 Engine Idling 76 Stopping The Engine 76 Cooling System Tips Automatic Transmission 77 䡵 ENGINE BLOCK HEATER IF EQUIPPED 78 䡵 FUEL REQUIREMENTS 79 Fuel Specifications 80 Biodiesel Fuel Requirements 81 䡵 DIESEL EXHAUST FLUID 84 System Overview 84 䡵 ADDING FUEL 1500 DIESEL MODELS 85 Avoid Using Contaminated Fuel 88 4 ...

Page 70: ... Bulk Fuel Storage Diesel Fuel 88 Diesel Exhaust Fluid Storage 89 Adding Diesel Exhaust Fluid 90 68 STARTING AND OPERATING ...

Page 71: ...cess to an unlocked vehicle Leaving children in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously or fatally injured Children should be warned not to touch the parking brake brake pedal or the trans mission gear selector Do not leave the Key Fob in or near the vehicle or in a location accessible to children and do not leave the ignition of a vehicle equ...

Page 72: ...ng of either a warm or cold engine is obtained without pumping or pressing the accelerator pedal Turn the key fob to the START position and release when the engine starts If the engine fails to start turn the key fob to the OFF position wait five seconds then repeat the Normal Starting procedure Automatic Transmission Start the engine with the transmission gear selector in the PARK position Apply ...

Page 73: ...he parking brake 2 Press and hold the brake pedal while pressing the ENGINE START STOP button once NOTE A delay of the start of up to five seconds is possible under very cold conditions The Wait to Start telltale will be illuminated during the pre heat process When the engine Wait To Start light goes off the engine will automatically crank CAUTION If the Water in Fuel Indicator Light remains on DO...

Page 74: ...re exten sion cord Its use is recommended for environments that routinely fall below 10 F 23 C It should be used when the vehicle has not been running overnight or longer periods and should be plugged in two hours prior to start Its use is required for cold starts with temperatures under 20 F 28 C NOTE The engine block heater cord is a factory in stalled option If your vehicle is not equipped heat...

Page 75: ...and lock the vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously or fatally injured Children should be warned not to touch the parking brake brake pedal or the transmission gear selector Do not leave the key fob in o...

Page 76: ...th of the cycling operation is controlled by the engine control module Glow plug heater operation can run for several minutes once the heater operation is complete the volt meter needle will stabilize Cold Weather Precautions Operation in ambient temperature below 32 F 0 C may require special considerations The following charts sug gest these options Fuel Operating Range NOTE Use Ultra Low Sulfur ...

Page 77: ... Low Sulfur Diesel Fuel Use of incorrect fuel could result in engine and exhaust system damage Refer to Fuel Requirements in Starting And Operating for fur ther information Engine Oil Usage Refer to Maintenance Procedures in Maintaining Your Vehicle for the correct engine oil viscosity Engine Warm Up Avoid full throttle operation when the engine is cold When starting a cold engine bring the engine...

Page 78: ...wear to the engine Stopping The Engine After full load operation idle the engine for a few minutes before shutting it down This idle period will allow the lubricating oil and coolant to carry excess heat away from the turbocharger NOTE Refer to the following chart for proper engine shutdown Driving Condition Load Turbocharger Tempera ture Idle Time min Before Engine Shutdown Stop and Go Empty Cool...

Page 79: ...n gear Air Conditioning Turn it off temporarily NOTE If the coolant temperature is too high the A C will automatically turn off Do Not Operate The Engine With Low Oil Pressure If the low oil pressure warning light turns on while driving stop the vehicle and shut down the engine as soon as possible A chime will sound when the light turns on NOTE Do not operate the vehicle until the cause is correct...

Page 80: ...The engine block heater warms engine coolant and permits quicker starts in cold weather Connect the heater cord to a ground fault interrupter protected 110 115 Volt AC electrical outlet with a grounded three wire exten sion cord Its use is recommended for environments that routinely fall below 10 F 23 C It should be used when the vehicle has not been running for long periods of time and should be ...

Page 81: ...d Materials specification D 975 Grade S15 will provide good performance If the vehicle is exposed to extreme cold below 20 F or 7 C or is required to operate at colder than normal conditions for prolonged periods use climatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters WARNING D...

Page 82: ...of the high energy content and generally lower cost No 2 Ultra Low Sulfur diesel fuel or No 2 Ultra Low Sulfur climatized diesel fuels NOTE If you accidentally fill the fuel tank with gasoline on your diesel vehicle do not start the engine Damage to the engine and fuel system could occur Please call your authorized dealer for service A maximum blend of 5 biodiesel meeting ASTM specification D 975 ...

Page 83: ... comply with these requirements Refer to the Maintenance Chart in the Maintenance Schedules section for fur ther direction CAUTION Failure to comply with Oil Change requirements for vehicles operating on biodiesel blends between 6 and 20 B6 B20 will result in premature engine wear Such wear is not covered by the New Vehicle Limited Warranty Biodiesel is a fuel produced from renewable resources typ...

Page 84: ...perature additives Fuel Quality Must Comply With ASTM Standards The quality of Biodiesel fuel may vary widely Only fuel produced by a BQ9000 supplier to the following specifi cations may be blended to meet Biodiesel blend B6 B20 fuel meeting ASTM specification D 7467 Petrodiesel fuel meeting ASTM specification D 975 and Biodiesel fuel B100 meeting ASTM specification D 6751 Fuel Oxidation Stability...

Page 85: ...ot exceed 8 000 Miles or 6 months which ever comes first Biodiesel Fuel Filter Change Intervals The use of biodiese requires intervals shorter than the outlined 30 000 miles 48 280 km and must not exceed the suggested schedule When operating on biodiesel between 6 and 20 fuel filter replacement intervals must not exceed 20 000 Miles 40 233 km NOTE Under no circumstances should oil change inter val...

Page 86: ...ere when vaporized it converts smog forming nitrogen oxides NOx into harmless nitrogen N2 and water vapor H2O two natural components of the air we breathe You can operate with the comfort that your vehicle is contributing to a cleaner healthier world environment for this and generations to come System Overview This vehicle is equipped with a Diesel Exhaust Fluid DEF injection system and a Selectiv...

Page 87: ...gs NOTE Your vehicle is equipped with a DEF injection system You may occasionally hear an audible clicking noise from under the vehicle at a stop This is normal operation The DEF pump will run for a period of time after engine shutdown to purge the DEF system This is normal operation and may be audible from the rear of the vehicle ADDING FUEL 1500 DIESEL MODELS 1 Open the fuel filler door Diesel F...

Page 88: ...hile refuel ing 3 Fill the vehicle with fuel when the fuel nozzle clicks or shuts off the fuel tank is full 4 Remove the fuel nozzle and close the fuel door Emergency Fuel Can Refueling Most fuel cans will not open the flapper door A funnel is provided to open the flapper door to allow emergency refueling with a fuel can Diesel Fuel And DEF Fluid Filler Door 86 STARTING AND OPERATING ...

Page 89: ...iller pipe opening as the fuel nozzle NOTE Ensure funnel is inserted fully to hold flapper door open 3 Pour fuel into funnel opening 4 Remove funnel from filler pipe clean off prior to putting back in the jack kit Fuel Fill Funnel Location 1500 Models Emergency Fuel Fill Location 4 STARTING AND OPERATING 87 ...

Page 90: ...g Avoid Using Contaminated Fuel Fuel that is contaminated by water or dirt can cause severe damage to the engine fuel system Proper main tenance of the engine fuel filter and fuel tank is essential Refer to Maintenance Procedures in Maintaining Your Vehicle for further information Bulk Fuel Storage Diesel Fuel If you store quantities of fuel good maintenance of the stored fuel is also essential Fu...

Page 91: ...helf life If DEF is kept in tempera tures between 10 and 90 F 12 and 32 C it will last a minimum of one year DEF is subject to freezing at the lowest temperatures For example DEF may freeze at temperatures at or below 12 F 11 C The system has been designed to operate in this environment NOTE When working with DEF it is important to know that Any containers or parts that come into contact with DEF ...

Page 92: ... NOTE Driving conditions altitude vehicle speed load etc will effect the amount of DEF that is used in your vehicle DEF Fill Procedure NOTE Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for the correct fluid type 1 Remove cap from DEF tank located on drivers side of the vehicle or in fuel door DEF Filler Cap And Fuel Fill 1500 2500 3500 Models 1 Diesel Exhaust Fluid Fill...

Page 93: ...s it is possible that the gauge may not reflect the new fill level for several drives CAUTION To avoid DEF spillage and possible damage to the DEF tank from overfilling do not top off the DEF tank after filling DO NOT OVERFILL DEF will freeze below 12ºF 11ºC The DEF system is designed to work in temperatures below the DEF freezing point how ever if the tank is overfilled and freezes the system cou...

Page 94: ...injection system to operate properly at temperatures below 12 F 11 C If your vehicle is not in operation for an extended period of time with temperatures below 12 F 11 C the DEF in the tank may freeze If the tank is overfilled and freezes it could be damaged Therefore do not overfill the DEF tank Extra care should be taken when filling with portable containers to avoid overfilling Note the level o...

Page 95: ...eparator Filter 102 Underbody Mounted Fuel Filter Replacement 104 Priming If The Engine Has Run Out Of Fuel 105 Intervention Regeneration Strategy Message Process Flow 107 Maintenance Free Batteries 107 Cooling System 108 Charge Air Cooler Inter Cooler 114 Brake System 114 䡵 FLUID CAPACITIES 116 䡵 FLUIDS LUBRICANTS AND GENUINE PARTS 117 Engine 117 Chassis 120 5 ...

Page 96: ...TMENT 3 0L DIESEL 1 Air Cleaner Filter 5 Battery 2 Engine Oil Dipstick 6 Power Distribution Center PDC 3 Engine Oil Fill 7 Washer Fluid Reservoir 4 Brake Fluid Reservoir 8 Engine Coolant 94 MAINTAINING YOUR VEHICLE ...

Page 97: ... impact vehicle perfor mance Immediately have potential malfunctions examined by an authorized Chrysler Group LLC dealership or qualified repair center Continued CAUTION Continued Your vehicle has been built with improved fluids that protect the performance and durability of your vehicle and also allow extended maintenance inter vals Do not use chemical flushes in these compo nents as the chemical...

Page 98: ...re proper lubrication of your vehicle s engine the engine oil must be maintained at the correct level Check the oil level at regular intervals The best time to check the oil level is before starting the engine after it has been parked overnight When checking oil after operating the engine first ensure the engine is at full operating tem perature then wait for five minutes after engine shut down to...

Page 99: ...he crankcase due to operation of the diesel particulate filter regeneration strategy This fuel will evaporate out under normal operation Never operate the engine with oil level below the MIN mark or above the upper MAX mark Change Engine Oil Refer to the Maintenance Schedule for the proper maintenance intervals Engine Oil Viscosity SAE Grade CAUTION Your vehicle is equipped with an advanced techno...

Page 100: ... Genuine Parts in Maintaining Your Vehicle for further information The engine oil filter should be changed at every engine oil change Disposing Of Used Engine Oil And Oil Filters Care should be taken in disposing of used engine oil and oil filters from your vehicle Used oil and oil filters indiscriminately discarded can present a problem to the environment Contact your authorized dealer service st...

Page 101: ...t performance air filter elements do not adequately filter the air entering the engine Use of such filters can severely damage your engine Engine Air Cleaner Filter Selection The quality of replacement engine air cleaner filters varies considerably Only high quality filters should be used to assure most efficient service MOPAR engine air cleaner filters are a high quality filter and are recom mend...

Page 102: ...m the air cleaner cover 2 Lift the air cleaner cover to access the air cleaner filter 3 0 Diesel Air Cleaner Filter Cover 1 Air Cleaner Filter Cover 2 Spring Clips Open Air Cleaner Filter Assembly 1 Air Cleaner Cover 2 Air Cleaner Filter 100 MAINTAINING YOUR VEHICLE ...

Page 103: ... element 1 Install the air cleaner filter element into the housing assembly with the air cleaner filter inspection surface facing downward 2 Install the air cleaner cover onto the housing assembly locating tabs 3 Latch the spring clips and lock the air cleaner cover to the housing assembly Air Cleaner Filter 1 Air Cleaner Filter 2 Air Cleaner Filter Inspection Surface 5 MAINTAINING YOUR VEHICLE 10...

Page 104: ...ng Diesel fuel will damage blacktop paving surfaces Drain the filters into an appropriate container If water is detected in the water separator while the engine is running or while the ignition switch is in the ON position the Water In Fuel Indicator Light will illuminate and an audible chime will be heard At this point you should stop the engine and drain the water from the filter housing 1 Water...

Page 105: ...OTE Care should be taken in disposing of used fluids from your vehicle Used fluids indiscriminately dis carded can present a problem to the environment Con tact an authorized dealer service station or government agency for advice on recycling programs and for where used fluids and filters can be properly disposed of in your area Drain the fuel water separator filter when the Water In Fuel Indicato...

Page 106: ...d reliability CAUTION Diesel fuel will damage blacktop paving surfaces Drain the filter into an appropriate container Do not prefill the fuel filter when installing a new fuel filter There is a possibility debris could be introduced into the fuel filter during this action It is best to install the filter dry and allow the in tank lift pump to prime the fuel system 1 Water in Fuel Drain 2 Fuel Filt...

Page 107: ... Service kit comes with new o ring for filter canister and WIF sensor Priming If The Engine Has Run Out Of Fuel WARNING Do not open the high pressure fuel system with the engine running Engine operation causes high fuel pressure High pressure fuel spray can cause serious injury or death 1 Add a substantial amount of fuel to the tank approxi mately 2 to 5 gal 8L to 19L 2 Press ignition switch twice...

Page 108: ...el fuel CAUTION Due to lack of lubricants in alcohol or gasoline the use of these fuels can cause damage to the fuel system NOTE We recommend you use a blend of up to 5 biodiesel that meets ASTM specification D 975 with your diesel engine Use of biodiesel mixture in excess of 20 can negatively impact the fuel filter s ability to separate water from the fuel resulting in high pressure fuel system c...

Page 109: ... to alert you to additional maintenance required on your vehicle or en gine Refer to Electronic Vehicle Information Center EVIC or Driver Information Display DID in Understand ing Your Instrument Panel for further information WARNING A hot exhaust system can start a fire if you park over materials that can burn Such materials might be grass or leaves coming into contact with your exhaust system Do...

Page 110: ...h hands after handling the battery Cooling System WARNING You or others can be badly burned by hot engine coolant antifreeze or steam from your radiator If you see or hear steam coming from under the hood do not open the hood until the radiator has had time to cool Never try to open a cooling system pressure cap when the radiator is hot Engine Coolant Checks Check the engine coolant antifreeze pro...

Page 111: ...cock is located in the lower radiator tank If the cap is sealing properly the engine coolant antifreeze will begin to drain from the coolant expan sion bottle DO NOT REMOVE THE COOLANT PRES SURE CAP WHEN THE COOLING SYSTEM IS HOT Cooling System Drain Flush And Refill If the engine coolant antifreeze is dirty or contains a considerable amount of sediment clean and flush with a reliable cooling syst...

Page 112: ... dealer as soon as possible Continued CAUTION Continued Do not use water alone or alcohol based engine coolant antifreeze products Do not use additional rust inhibitors or antirust products as they may not be compatible with the radiator engine coolant and may plug the radiator This vehicle has not been designed for use with propylene glycol based engine coolant antifreeze Use of propylene glycol ...

Page 113: ...es below 34 F 37 C are anticipated Use only high purity water such as distilled or deion ized water when mixing the water engine coolant antifreeze solution The use of lower quality water will reduce the amount of corrosion protection in the engine cooling system Please note that it is the owner s responsibility to main tain the proper level of protection against freezing ac cording to the tempera...

Page 114: ...s pressure to Continued WARNING Continued build up in the cooling system To prevent scalding or injury do not remove the pressure cap while the system is hot or under pressure Do not use a pressure cap other than the one specified for your vehicle Personal injury or en gine damage may result Disposal Of Used Engine Coolant Used ethylene glycol based engine coolant antifreeze is a regulated substan...

Page 115: ...e contents of the coolant expansion bottle must also be protected against freezing If frequent engine coolant antifreeze additions are required the cooling system should be pressure tested for leaks Maintain engine coolant antifreeze concentration at a minimum of 50 OAT coolant conforming to MS 12106 and distilled water for proper corrosion protection of your engine which contains aluminum compone...

Page 116: ...air cooler for cracks or loose clamps resulting in loss of pressure and reduced engine performance Brake System Brake Master Cylinder Brake Fluid Level Check The fluid level of the master cylinder should be checked when performing under the hood service or immedi ately if the Brake System Warning Light indicates system failure The brake master cylinder has a translucent plastic reservoir On the ou...

Page 117: ...eservoir cap secured at all times Brake fluid in a open container absorbs moisture from the air resulting in a lower boiling point This may cause it to boil unexpectedly during hard or pro longed braking resulting in sudden brake failure This could result in a accident Continued WARNING Continued Overfilling the brake fluid reservoir can result in spilling brake fluid on hot engine parts causing t...

Page 118: ... Gallons 30 3 Liters Engine Oil With Filter 3 0 Liter Diesel Engine SAE 5W 30 Synthetic API Certified Low Ash 10 5 Quarts 10 Liters Cooling System 3 0L Turbo Diesel Engine MOPAR Engine Coolant Antifreeze 10 Year 150 000 Mile Formula OAT Organic Additive Technology 11 6 Quarts 11 Liters 116 MAINTAINING YOUR VEHICLE ...

Page 119: ...ic Low Ash engine oil meeting Chrysler material standard MS 11106 or Pennzoil Ultra Euro L full synthetic 5W 30 motor oil Engine Oil Filter We recommend you use MOPAR Engine Oil Filters Fuel Filters We recommend you use MOPAR Fuel Filter Must meet 3 micron rating Using a fuel filter that does not meet the manufacturers filtration and water separating requirements can severely impact fuel system li...

Page 120: ... meeting ASTM specification D 975 Grade S15 will provide good performance We recommend you use a blend of up to 5 biodiesel meeting ASTM specification D 975 with your diesel engine This vehicle is compatible with biodiesel blends greater than 5 but no greater than 20 biodiesel meeting ASTM specification D 7467 provided the shortened maintenance intervals are followed as directed Diesel Exhaust Flu...

Page 121: ...d Organic Additive Technology HOAT en gine coolant antifreeze or any globally compat ible coolant antifreeze If a non OAT engine Continued CAUTION Continued coolant antifreeze is introduced into the cooling system in an emergency the cooling system will need to be drained flushed and refilled with fresh OAT coolant conforming to MS 12106 by an authorized dealer as soon as possible Do not use water...

Page 122: ...sfer Case Fluid Front Axle 1500 Four Wheel Drive Models We recommend you use MOPAR GL 5 Synthetic Axle Lubricant SAE 75W 85 Rear Axle We recommend you use MOPAR Synthetic Gear Lubricant SAE 75W 140 MS 8985 Limited Slip Rear Axles require the addition of 5 oz 148 ml MOPAR Limited Slip Additive MS 10111 Brake Master Cylinder We recommend you use MOPAR DOT 3 Brake Fluid SAE J1703 should be used If DO...

Page 123: ...MAINTENANCE SCHEDULE CONTENTS 䡵 MAINTENANCE SCHEDULE 122 Maintenance Chart Diesel Fuel Up To B5 Biodiesel 124 Additional Maintenance B6 To B20 Biodiesel 127 6 ...

Page 124: ...e next 500 miles 805 km Your authorized dealer will reset the oil change indicator message after completing the scheduled oil change If a scheduled oil change is performed by someone other than your authorized dealer the message can be reset by referring to the steps described under Electronic Vehicle Information Center EVIC or Driver Information Dis play DID in Understanding Your Instrument Panel...

Page 125: ...Rotate at the first sign of irregu lar wear even if it occurs before the oil indicator system turns on At Every Oil Change Interval As Indicated By Oil Change Indicator System Inspect battery and clean and tighten terminals as required Inspect brake pads shoes rotors drums hoses and park brake Inspect engine cooling system protection and hoses Inspect exhaust system Inspect engine air cleaner if u...

Page 126: ...28 000 144 000 160 000 176 000 192 000 208 000 224 000 240 000 Additional Inspections Completely fill the Diesel Exhaust Fluid tank X X X X X X X X X X X X X X X Inspect the CV Universal joints X X X X X Inspect front suspension tie rod ends and re place if necessary X X X X X X X Inspect the front and rear axle fluid If gear oil leakage is suspected check the fluid level If us ing your vehicle fo...

Page 127: ...0 144 000 160 000 176 000 192 000 208 000 224 000 240 000 Inspect the brake linings parking brake function X X X X X X X Inspect the transfer case fluid X X X Additional Maintenance Replace fuel filter and drain water from the fuel filter assembly X X X X X Replace engine air filter X X X X X Replace the air conditioning filter X X X X X X X Flush and replace the engine coolant at 10 years or 150 ...

Page 128: ...s 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Or Kilometers 16 000 32 000 48 000 64 000 80 000 96 000 112 000 128 000 144 000 160 000 176 000 192 000 208 000 224 000 240 000 Replace accessory drive belt s X Inspect the transfer case fluid change for any of the following police taxi fleet or frequent trailer towing X X Change transfer case fluid X 126 MAINTENANCE SCHEDULE ...

Page 129: ...r ve hicle could result in a component malfunction and effect vehicle handling and performance This could cause an accident Additional Maintenance B6 To B20 Biodiesel NOTE Under no circumstances should oil change intervals exceed 8 000 miles 12 875 km or six months which ever comes first when using Biodiesel blends greater than 5 B5 The owner is required to monitor mileage for B6 B20 biodiesel the...

Page 130: ...100 000 110 000 120 000 130 000 140 000 150 000 Or Years 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Or Kilometers 16 000 32 000 48 000 64 000 80 000 96 000 112 000 128 000 144 000 160 000 176 000 192 000 208 000 224 000 240 000 Additional B6 to B20 Maintenance Replace fuel filter and drain water from the fuel filter assembly X X X X X X X 128 MAINTENANCE SCHEDULE ...

Page 131: ...nd the right equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent me chanic Failure to properly inspect and maintain your ve hicle could result in a component malfunction and effect vehicle handling and performance This could cause an accident 6 MAINTENANCE SCHEDULE 129 ...

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Page 133: ...RAM 2500 3500 4500 5500 ...

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Page 135: ...RODUCTION 135 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 139 3 UNDERSTANDING YOUR INSTRUMENT PANEL 145 4 STARTING AND OPERATING 205 5 WHAT TO DO IN EMERGENCIES 269 6 MAINTAINING YOUR VEHICLE 275 7 MAINTENANCE SCHEDULE 325 1 2 3 4 5 6 7 ...

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Page 137: ...INTRODUCTION CONTENTS 䡵 A MESSAGE FROM CHRYSLER GROUP LLC 136 1 ...

Page 138: ...ocharged diesel engine You may find that some of the starting operating and maintenance procedures are different However they are simple to follow and careful adherence to them will ensure that you take full advantage of the features of this engine NOTE Some aftermarket products may cause severe engine transmission and or exhaust system damage Your vehicle s Powertrain Control Systems can detect a...

Page 139: ...cilities when servicing your vehicle This information may be used to determine if repair will be covered by the New Vehicle Limited Warranty There is a probability that the use of a performance chip will prohibit the engine from starting In this instance the vehicle will need to be serviced by a authorized dealer in order to return the vehicle to it s factory settings 1 INTRODUCTION 137 ...

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Page 141: ...THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS 䡵 REMOTE STARTING SYSTEM IF EQUIPPED 140 How To Use Remote Start 140 䡵 ENGINE BREAK IN RECOMMENDATIONS 144 2 ...

Page 142: ...uish before cranking the engine This allows time for the intake heater to pre heat the incoming air and is normal operation in cold weather Refer to your Owners Manual for further information on Wait To Start How To Use Remote Start All of the following conditions must be met before the engine will remote start Transmission in PARK Doors closed Hood closed HAZARD switch off BRAKE switch inactive b...

Page 143: ...ansmitters away from children Operation of the Remote Start System windows door locks or other controls could cause serious injury or death Remote Start Abort Message The following messages will display in the EVIC DID if the vehicle fails to remote start or exits remote start prematurely Remote Start Aborted Door Ajar Remote Start Aborted Hood Ajar Remote Start Aborted Fuel Low Remote Start Abort...

Page 144: ...unroof op eration if equipped are disabled when the vehicle is in the Remote Start mode The engine can be started two consecutive times two 15 minute cycles with the RKE transmitter However the ignition switch must be cycled to the ON position before you can repeat the start sequence for a third cycle To Exit Remote Start Mode Without Driving The Vehicle Press and release the REMOTE START button o...

Page 145: ...ion refer to your Owners Manual Remote Start Comfort Systems If Equipped When remote start is activated the heated steering wheel and driver heated seat features will automatically turn on in cold weather In warm weather the driver vented seat feature will automatically turn on when the remote start is activated These features will stay on through the duration of remote start or until the ignition...

Page 146: ...uently Vary throttle position at highway speeds when carry ing or towing significant weight NOTE Light duty operation such as light trailer towing or no load operation will extend the time before the engine is at full efficiency Reduced fuel economy and power may be seen at this time For additional vehicle break in requirements refer to Trailer Towing in Starting And Operating of the Owners Manual...

Page 147: ...mation Display DID Messages 171 Vehicle Information Customer Information Features 172 Electronic Vehicle Information Center EVIC Displays 3 5 Display 175 䡵 Driver Information Display DID 7 Display 192 DID Amber Telltales 194 Cold Ambient Derate Mode Messages 195 Diesel Particulate Filter DPF Messages 196 Diesel Exhaust Fluid DEF Warning Messages 198 Diesel Exhaust Fluid DEF Fault Warning Messages ...

Page 148: ...INSTRUMENT CLUSTER 146 UNDERSTANDING YOUR INSTRUMENT PANEL ...

Page 149: ...light does not turn on when the ignition switch is turned to the ON RUN position have the light inspected by an authorized dealer 3 Malfunction Indicator Light MIL The Malfunction Indicator Light MIL is part of an Onboard Diagnostic OBDII system which monitors the emissions and engine con trol system If the vehicle is ready for emissions testing the light will come on when the ignition is first tu...

Page 150: ...fire if you Continued WARNING Continued drive slowly or park over flammable substances such as dry plants wood cardboard etc This could result in death or serious injury to the driver occupants or others 4 Electronic Stability Control ESC Activation Malfunction Indicator Light If Equipped The ESC Activation Malfunction Indicator Light in the instrument cluster will come on when the ignition switch...

Page 151: ... turned off previously The ESC system will make buzzing or clicking sounds when it is active This is normal the sounds will stop when ESC becomes inactive following the maneuver that caused the ESC activation 5 High Beam Indicator This indicator shows that headlights are on high beam Push the multifunction lever for ward to switch the headlights to high beam and pull toward yourself normal positio...

Page 152: ...e Electronic Vehicle Information Center EVIC fea tures an interactive display that is located in the instru ment cluster For further information refer to Electronic Vehicle Information Center EVIC in this section 10 Tire Pressure Monitoring Telltale Light Each tire including the spare if provided should be checked monthly when cold and inflated to the inflation pressure recommended by the vehicle ...

Page 153: ...PMS low tire pressure telltale Your vehicle has also been equipped with a TPMS malfunction indicator to indicate when the system is not operating properly The TPMS malfunction indicator is combined with the low tire pressure telltale When the system detects a malfunction the telltale will flash for approximately one minute and then remain continuously illuminated This sequence will continue upon s...

Page 154: ...Electronic Vehicle Information Cen ter EVIC and Driver Information Display DID screen indicating Low Tire 11 Cargo Light The cargo light will illuminate when the cargo light is activated by pressing the cargo light button on the headlight switch 12 Electric Power Steering Malfunction Warning Light If Equipped This telltale is on when the Electric Power Steering is not operating and needs service 1...

Page 155: ...eight This light will illuminate when the air suspension system is set to the Normal Ride Height setting For further information refer to Air Suspension System in Start ing And Operating 15 4 LOW This light alerts the driver that the vehicle is in the four wheel drive LOW mode The front and rear driveshafts are mechanically locked to gether forcing the front and rear wheels to rotate at the same s...

Page 156: ... driveshafts are mechanically locked to gether forcing the front and rear wheels to rotate at the same speed For further information on four wheel drive operation and proper use refer to Four Wheel Drive Operation If Equipped in Starting And Operating 19 Fuel Gauge Shows level of fuel in tank when ignition switch is in the ON RUN position 20 Air Bag Warning Light This light will turn on for four t...

Page 157: ...is light will flash at a fast rate for approxi mately 15 seconds when the vehicle security alarm is arming and then will flash slowly until the vehicle is disarmed 24 Brake Warning Light This light monitors various brake functions including brake fluid level and parking brake application If the brake light turns on it may indicate that the parking brake is applied that the brake fluid level is low...

Page 158: ...and the brake fluid level checked If brake failure is indicated immediate repair is neces sary WARNING Driving a vehicle with the red brake light on is dangerous Part of the brake system may have failed It will take longer to stop the vehicle You could have a collision Have the vehicle checked immediately Vehicles equipped with the ABS are also equipped with Electronic Brake Force Distribution EBD...

Page 159: ... Seat Belt Reminder Light When the ignition switch is first turned to ON RUN this light will turn on for four to eight seconds as a bulb check During the bulb check if the driver s seat belt is unbuckled a chime will sound After the bulb check or when driving if the driver s seat belt remains unbuckled the seat belt reminder light will flash or remain on continuously Refer to Occupant Restraints i...

Page 160: ... Information EVIC or Driver Information Display DID section under the heading of Diesel Exhaust Fluid DEF Warning Messages NOTE The gauge may take up to five seconds to update after adding a gallon or more of Diesel Exhaust Fluid DEF to the DEF tank If you have a fault related to the DEF system the gauge may not update to the new level See your authorized dealer for service The DEF gauge may also ...

Page 161: ...INSTRUMENT CLUSTER 3 UNDERSTANDING YOUR INSTRUMENT PANEL 159 ...

Page 162: ...tem is not functioning and that service is required However the conventional brake system will continue to operate normally if the BRAKE warning light is not on If the ABS light is on the brake system should be serviced as soon as possible to restore the benefits of anti lock brakes If the ABS light does not turn on when the ignition switch is turned to the ON RUN position have the light inspected...

Page 163: ...tion Indicator Light MIL on could cause damage to the engine control system It also could affect fuel economy and driveability If the MIL is flashing severe catalytic Continued CAUTION Continued converter damage and power loss will soon occur Immediate service is required WARNING A malfunctioning catalytic converter as referenced above can reach higher temperatures than in normal operating conditi...

Page 164: ...ne DO NOT operate the vehicle until the cause is corrected CAUTION Driving with a hot engine cooling system could damage your vehicle If the temperature gauge reads H pull over and stop the vehicle Idle the vehicle with the air conditioner turned off until the pointer drops back into the normal range If the pointer remains on the H and you hear continuous chimes turn the engine off immediately and...

Page 165: ...bility Control ESC system In this case the light will remain on until the condition has been corrected If the problem is related to the brake booster the ABS pump will run when applying the brake and a brake pedal pulsation may be felt during each stop The dual brake system provides a reserve braking capac ity in the event of a failure to a portion of the hydraulic system A leak in either half of ...

Page 166: ...e parking brake is applied or a brake fault is detected If the light does not illuminate have the light inspected by an authorized dealer The light also will turn on when the parking brake is applied with the ignition switch in the ON RUN posi tion NOTE This light shows only that the parking brake is applied It does not show the degree of brake application 7 High Beam Indicator This indicator show...

Page 167: ... Oil Pressure The pointer should always indicate some oil pressure when the engine is running A continuous high or low reading under normal driving conditions may indicate a lubrication system malfunction Immediate service should be obtained from an authorized dealer If the gauge pointer moves to either extreme of the gauge the Check Gauges indicator will illuminate and a single chime will sound 1...

Page 168: ...n pressure for those tires As an added safety feature your vehicle has been equipped with a Tire Pressure Monitoring System TPMS that illuminates a low tire pressure telltale when one or more of your tires is significantly under inflated Accordingly when the low tire pressure telltale illumi nates you should stop and check your tires as soon as possible and inflate them to the proper pressure Driv...

Page 169: ...vent the TPMS from functioning properly Always check the TPMS malfunction telltale after replacing one or more tires or wheels on your vehicle to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to function properly CAUTION The TPMS has been optimized for the original equipment tires and wheels TPMS pressures and warning have been established for the tire size e...

Page 170: ...ilable transmission gear is dis played in the lower right corner of the DID whenever the Electronic Range Select ERS feature is active Use the selector on the shift lever or steering wheel to activate ERS Refer to Automatic Transmission in Starting And Operating for further information 20 Driver Information Display DID Menu Driver Information Display DID features an interactive display of the main...

Page 171: ...greater than 30 mph 48 km h see your authorized dealer as soon as possible to have the problem diagnosed and corrected NOTE The ESC Off Indicator Light and the ESC Activation Malfunction Indicator Light come on mo mentarily each time the ignition switch is turned to ON RUN Each time the ignition is turned to ON RUN the ESC system will be ON even if it was turned off previously The ESC system will ...

Page 172: ...so not immediately update after a refill if the temperature of the DEF fluid is below 12F 11C The DEF line heater will possibly warm up the DEF fluid and allow the gauge to update after a period of run time Under very cold conditions it is possible that the gauge may not reflect the new fill level for several drives ELECTRONIC VEHICLE INFORMATION CENTER EVIC The Electronic Vehicle Information Cent...

Page 173: ...ow ing messages System Setup Unavailable Vehicle Not in Park System Setup Unavailable Vehicle in Motion Service Air Filter Perform Service Exhaust Filter XX Full Safely Drive at Highway Speeds To Remedy Exhaust Filter Full Power Reduced See Dealer Exhaust Service Required See Dealer Now Exhaust System Filter XX Full Service Required See Dealer Exhaust System Regeneration In Process Exhaust Filter ...

Page 174: ...wer Reduced up to 30 sec During Warmup Engine Power Reduced up to 2 min During Warmup Active Airbox Service Required See Dealer Vehicle Information Customer Information Features Press and release the UP arrow or DOWN arrow button until Vehicle Info displays in the Cluster Press the RIGHT arrow or LEFT arrow button to scroll through the available Vehicle Information sub menu s to display anyone of ...

Page 175: ... number of cycles and the length of the cycling operation is controlled by the engine control module Post heat operation can run for several minutes and then the electrical system and voltmeter needle will stabilize Coolant Temp Displays the actual coolant temperature Oil Pressure Displays the actual oil pressure Trans Temperature Displays the actual automatic transmission sump tem perature Steeri...

Page 176: ...ilter life remaining and the miles since the last reset NOTE Refer to Fuel Filter Life Reset in this section for further information Exhaust Brake Displays actual exhaust brake power Turbo Boost Displays actual turbo boost value Tire Pressure Monitor System Displays the actual tire pressure Gauge Summary Displays the coolant trans oil temp and oil pressure Oil Temp Displays the actual oil temperat...

Page 177: ...er Customer Program mable Features Uconnect 5 0 8 4 Settings 2 Temperature Display Displays the temperature in degrees Celsius or degrees Fahrenheit 3 Main Screen Displays main menu sub menus settings 4 EVIC White Telltales Electronic Speed Control Ready This light will turn on when the electronic speed control is ON For further information refer to Electronic Speed Control in Under standing The F...

Page 178: ...C Amber Telltales Low Fuel Telltale When the fuel level reaches approximately 3 0 gal 11 0 L this light will turn on and remain on until fuel is added Windshield Washer Fluid Low Indicator This telltale will turn on to indicate the wind shield washer fluid is low Low Coolant Level Indicator This telltale will turn on to indicate the vehicle coolant level is low Transmission Temperature Warning Tel...

Page 179: ... or load leveling cannot be achieved at its current ride height Protection Mode will automatically be selected in order to protect the air suspension system air suspension adjustment is limited due to payload Service Stop Start System Telltale If Equipped This telltale will turn on to indicate that the Stop Start is Unavailable service Stop Start system Loose Fuel Filler Cap This telltale will tur...

Page 180: ...t To Start telltale may not illuminate if the intake manifold temperature is warm enough Low Diesel Exhaust Fluid Light Diesel Only This telltale will turn on to indicate the Diesel Exhaust Fluid DEF is low 6 EVIC Red Telltales Door Ajar This light will turn on to indicate that one or more doors may be ajar Oil Pressure Warning Light This telltale indicates low engine oil pressure If the light tur...

Page 181: ...Control ETC Light This light informs you of a problem with the Electronic Throttle Control ETC system The light will come on when the ignition is first turned ON and remain on briefly as a bulb check If the light does not come on during starting have the system checked by an authorized dealer If a problem is detected the light will come on while the engine is running Cycle the ignition key when th...

Page 182: ...so shift the transmission into PARK and idle the vehicle If the temperature reading does not return to normal turn the engine off immediately and call for service Refer to If Your Engine Overheats in What To Do In Emergencies for further information Electric Power Steering Malfunction Warning Light This telltale is on when the Electric Power Steering is not operating and needs service Trailer Brak...

Page 183: ...mpass outside temp line Examples of this message type are Right Front Turn Signal Lamp Out and Low Tire Pressure Unstored Messages This message type is displayed indefinitely or until the condition that activated the message is cleared Examples of this message type are Turn Signal On if a turn signal is left on and Lights On if driver leaves the vehicle Unstored Messages Until RUN These messages d...

Page 184: ... is below 66 F 19 C Wait until the Wait To Start Light turns OFF then start the vehicle Refer to Starting Procedures in Starting and Operating for further information NOTE The Wait To Start Light may not illuminate if the intake manifold temperature is warm enough Low Coolant Level Indicator This telltale will turn on to indicate the vehicle coolant level is low Cold Ambient Derate Mode Messages T...

Page 185: ... Standards resulting in one of the lowest emitting diesel engines ever produced To achieve these emissions standards your vehicle is equipped with a state of the art engine and exhaust system These systems are seamlessly integrated into your vehicle and managed by the Powertrain Control Module PCM The PCM manages engine combustion to allow the exhaust system s catalyst to trap and burn Particulate...

Page 186: ...ay Speeds to Remedy will be displayed in the Cluster if the exhaust particulate filter reaches 80 of its maxi mum storage capacity Under conditions of exclusive short duration and low speed driving cycles your Cummins diesel engine and exhaust after treatment system may never reach the conditions required to remove the trapped PM If this occurs the Exhaust Filter XX Full Safely Drive at Highway Sp...

Page 187: ...e to the exhaust system could occur soon with continued operation Exhaust Filter Full Power Reduced See Dealer This message indicates the PCM has derated the engine to limit the likelihood of permanent damage to the after treatment system If this condition is not corrected and a dealer service is not performed exten sive exhaust after treatment damage can occur To correct this condition it will be...

Page 188: ...e DEF Low Refill Soon message is ignored and the fre quency of occurance of the chime will increase unless up to 2 gallons 7 5 Liters of DEF is added to the tank 5 MPH Max Speed on Restart Long Idle or Refuel Refill DEF This message will continuously display when the counter reaches zero and will be accompa nied by a periodic chime The vehicle will only be capable of a maximum speed of 5 MPH upon ...

Page 189: ...detected When the DEF system needs to be serviced the following warnings will display Service DEF System See Dealer This message will display when the fault is initially detected each time the vehicle is started and periodically during driving The message will be accompanied by a single chime We recommend you drive to your nearest authorized dealer and have your vehicle serviced as soon as possibl...

Page 190: ...ne hour or greater If the system detects that the level of fuel in the tank has increased 5 MPH Max Speed Service DEF System See Dealer This message will continuously display and will be accompanied by a periodic chime Although the ve hicle can be started and placed in gear the vehicle will only operate at a maximum speed of 5 MPH Your vehicle will require towing see your authorized dealer for ser...

Page 191: ... the engine 2 Press and release the DOWN arrow button to scroll downward through the main menu to Vehicle Info 3 Press and release the RIGHT arrow button to access the Fuel Filter Life screen 4 Press and release the DOWN arrow button to select Reset then press and release the Right arrow button to select reset of the Fuel Filter Life to 100 5 Press and release the Up arrow button to exit the EVIC ...

Page 192: ... The engine oil change indicator system is duty cycle based which means the engine oil change interval may fluctuate dependent upon your personal driving style NOTE Use the steering wheel EVIC controls for the following procedure s Vehicles Equipped With Passive Entry 1 Without pressing the brake pedal press the ENGINE START STOP button and place the ignition to the ON RUN position do not start th...

Page 193: ...se the RIGHT arrow button to access the Vehicle Info screen then scroll UP or DOWN to select Oil Life 4 Press and hold the RIGHT arrow button to select Reset then select NO or YES by pressing the RIGHT arrow then press the RIGHT arrow button to select reset of the Oil Life to 100 5 Press and release the Up arrow button to exit the EVIC screen NOTE If the indicator message illuminates when you star...

Page 194: ...ed for critical warnings and white for on demand information 2 Audio Information and Submenu Information Whenever there are submenus available the position within the submenus is shown here 3 Selectable Information Compass Temp Range to Empty Trip A Trip B Average MPG Trailer Trip distance only Trailer Brake Gain 4 Air Suspension Status If Equipped 5 Transmission Gear Position Indicator PRND 6 Sta...

Page 195: ...p up messages fall into several categories Five Second Stored Messages When the appropriate conditions occur this type of message takes control of the main display area for five seconds and then returns to the previous screen Most of the messages of this type are then stored as long as the condition that activated it remains active and can be reviewed from the Messages main menu item As long as th...

Page 196: ... tales These telltales include Water In Fuel Indicator Light The Water In Fuel Indicator Light will illu minate when there is water detected in the fuel filters If this light remains on DO NOT start the vehicle before you drain the water from the fuel filters to prevent engine damage Refer to Mainte nance Procedures Draining Fuel Water Separator Fil ters in Maintaining Your Vehicle for further inf...

Page 197: ... Warmup This message will display during start up when the ambi ent temperature is between 10 F 12 C and 10 F 23 C Engine Power Reduced Up To 30 Sec Seconds During Warmup This message will display during start up when the ambient temperature is between 10 F 23 C and 25 F 32 C Engine Power Reduced Up To 2 Min Minutes During Warmup This message will display during start up when the ambient temperatu...

Page 198: ...ls that can burn Such materials might be grass or leaves coming into contact with your exhaust Continued WARNING Continued system Do not park or operate your vehicle in areas where your exhaust system can contact anything that can burn Your vehicle has the ability to alert you to additional maintenance required on your vehicle or engine Refer to the following messages that may be displayed on your...

Page 199: ...f this message is displayed you will hear one chime to assist in alerting you of this condition By simply driving your vehicle at highway speeds for as little as 45 minutes you can remedy the condition in the particulate filter system and allow your Cum mins diesel engine and exhaust after treatment sys tem to remove the trapped PM and restore the system to normal operating condition Exhaust Syste...

Page 200: ...dition it will be necessary to have your vehicle serviced by your local authorized dealer CAUTION See your authorized dealer as damage to the exhaust system could occur soon with continued operation Diesel Exhaust Fluid DEF Warning Messages Your vehicle will begin displaying warning messages when the DEF level reaches a driving range of approxi mately 500 miles 800 km If the following warning mess...

Page 201: ...il DEF fluid is topped off Engine Will Not Restart Refill DEF This message will display when the DEF driving range is less than 1 mile DEF fluid top off is required or the engine will not restart The message will be displayed in the DID during vehicle start up and it will be accompanied by a single chime The DEF Low telltale will be illumi nated continuously until DEF fluid tank is filled with a m...

Page 202: ...e mileage counter reaches zero and will be accompanied by a periodic chime The message will continue to countdown until it reaches zero unless the vehicle is serviced We recom mend you drive to your nearest authorized dealer and have your vehicle serviced immediately NOTE Under some circumstances this mileage counter may start with a value of less than 150 miles 241 km For example if recurring fau...

Page 203: ...ll be started However the vehicle will only operate at a maximum speed of 5 MPH RAM Active Air System Your vehicle is equipped with an advanced Ram Active Air system that provides enhanced performance espe cially when towing under demanding hot or high alti tude conditions If the DID displays the message Active Airbox Service Required See Dealer vehicle perfor mance may be reduced until service is...

Page 204: ... 6 Press and release the Up arrow button to exit the EVIC screen once the Fuel Filter Life is 100 Vehicles Not Equipped With Passive Entry 1 Without pressing the brake pedal cycle the ignition to the ON RUN position do not start the engine 2 Press and release the DOWN arrow button to scroll downward through the main menu to Vehicle Info 3 Press and release the RIGHT arrow button to access the Fuel...

Page 205: ... may fluctuate dependent upon your personal driving style NOTE Use the steering wheel DID controls for the following procedure s Vehicles Equipped With Passive Entry 1 Without pressing the brake pedal press the ENGINE START STOP button and cycle the ignition to the ON RUN position do not start the engine 2 Press and release the DOWN arrow button to scroll downward through the main menu to Vehicle ...

Page 206: ...he Oil Life screen 4 Press and hold the RIGHT arrow button for one second to access the Oil Life Reset screen 5 Press and release the DOWN arrow button to select Yes then press and release the Right arrow button to select reset of the Oil Life 6 Press and release the Up arrow button to exit the DID screen NOTE If the indicator message illuminates when you start the vehicle the oil change indicator...

Page 207: ...re Above 66 F 19 C 214 Starting Procedure Engine Manifold Air Temperature 0 F To 66 F 18 C to 19 C 215 Starting Procedure Engine Manifold Air Temperature Below 0 F 18 C 217 Starting Fluids 219 䡵 NORMAL OPERATION DIESEL ENGINE 220 Cold Weather Precautions 221 Engine Idling 224 Stopping The Engine 225 Idle Shutdown 226 Programmable Maximum Vehicle Speed Chassis Cab Only 226 Operating Precautions 227...

Page 208: ...NUAL TRANSMISSION IF EQUIPPED 246 Shifting 246 Downshifting 248 Reverse Shifting 249 䡵 POWER TAKE OFF OPERATION IF EQUIPPED CHASSIS CAB ONLY 250 Stationary Mode 250 Mobile Mode 252 䡵 ENGINE RUNAWAY 253 䡵 FUEL REQUIREMENTS 254 Fuel Specifications 255 Bio Diesel Fuel Requirements 256 䡵 ADDING FUEL 2500 3500 DIESEL MODELS 259 䡵 ADDING FUEL CHASSIS CAB MODELS 262 Fuel Filler Cap 262 Avoid Using Contam...

Page 209: ... Diesel Exhaust Fluid Storage 264 Adding Diesel Exhaust Fluid 264 䡵 DIESEL EXHAUST FLUID 267 System Overview 268 4 STARTING AND OPERATING 207 ...

Page 210: ...ion remove the key fob from the vehicle and lock the vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously or fatally injured Children should be warned not to touch the parking brake brake pedal or the transmission gea...

Page 211: ...ch briefly to the START position and release it The starter motor will continue to run but will automatically disen gage when the engine is running Keyless Enter N Go If Equipped This feature allows the driver to oper ate the ignition switch with the push of a button as long as the Remote Start Keyless Enter N Go Key Fob is in the passenger compartment Normal Starting Using The ENGINE START STOP B...

Page 212: ...The Engine Using ENGINE START STOP Button 1 Place the shift lever gear selector in PARK then press and release the ENGINE START STOP button 2 The ignition switch will return to the OFF position 3 If the shift lever gear selector is not in PARK the ENGINE START STOP button must be held for two seconds or three short presses in a row with the vehicle speed above 5 mph 8 km h before the engine will s...

Page 213: ...tton once to change the ignition to the ACC position 3 Press the ENGINE START STOP button a second time to change the ignition to the RUN position 4 Press the ENGINE START STOP button a third time to return the ignition to the OFF position Keyless Enter N Go Starting Procedure Engine Manifold Air Temperature 0 F To 66 F 18 C to 19 C NOTE The temperature displayed in the Electronic Vehicle Informat...

Page 214: ...o Start time period Its length will decrease until it disappears when the Wait to Start time has elapsed CAUTION If the Water in Fuel Indicator Light remains on DO NOT START engine before you drain the water from the fuel filters to avoid engine damage Refer to Maintenance Procedures Draining Fuel Water Sepa rator Filter in Maintaining Your Vehicle for fur ther information 4 After the engine Wait ...

Page 215: ...To Start Light goes out reset the grid heaters by turning the ignition switch to the OFF position for at least five seconds and then back ON Repeat steps 1 through 7 of Keyless Enter N Go Starting Procedure Engine Manifold Air Temperature Below 66 F 19 C Extreme Cold Weather The Cummins diesel engine is equipped with several features designed to assist cold weather starting and operation The engin...

Page 216: ...or an automatic transmission For vehicles equipped with a manual transmission fully press and hold the clutch pedal and shift into NEU TRAL 3 Turn the ignition switch to the ON position and watch the instrument panel cluster lights CAUTION If the Water in Fuel Indicator Light remains on DO NOT START the engine before you drain the water from the fuel filters to avoid engine damage Refer to Mainten...

Page 217: ...rature displayed in the Electronic Vehicle Information Center EVIC or Driver Information Display DID does not necessarily reflect the engine manifold air temperature Refer to Electronic Vehicle Information Center EVIC or Driver Information Dis play DID in Understanding Your Instrument Panel for further information When engine temperatures fall below 66 F 19 C the Wait To Start Light will remain on...

Page 218: ...Maintaining Your Vehicle for fur ther information 3 After the Wait To Start telltale goes off turn the ignition switch to the START position Do not press the accelerator during starting CAUTION Do not crank engine for more than 15 seconds at a time or starter motor damage may result Turn the ignition switch to the OFF position and wait at least two minutes for the starter to cool before repeating ...

Page 219: ...ait To Start telltale goes out reset the grid heaters by turning the ignition switch to the OFF position for at least five seconds and then back ON Repeat steps 1 through 5 of Starting Procedure Engine Manifold Air Tempera ture Below 66 F 19 C Starting Procedure Engine Manifold Air Temperature Below 0 F 18 C In extremely cold weather below 0 F 18 C it may be beneficial to cycle the manifold heater...

Page 220: ...s driven and vehicle speed exceeds 19 mph 31 km h before the manifold heater post heat after start cycle is complete the manifold heat ers will shut off 4 If the engine is started before the Wait To Start telltale turns off the preheat cycle will turn off 5 If the engine is cranked for more than 10 seconds the post heat cycle will turn off NOTE Engine idle speed will automatically increase to 1 00...

Page 221: ...iquid starting fluids ether into the air cleaner canister air intake piping or turbocharger inlet in an attempt to start the vehicle This could result in a flash fire and explosion causing serious personal injury and engine damage The engine is equipped with an automatic electric air preheating system If the instructions in this manual are followed the engine should start in all conditions WARNING...

Page 222: ...ve the vehicle NORMAL OPERATION DIESEL ENGINE Observe the following when the engine is operating All message center lights are off Malfunction Indicator Light MIL is off Engine oil pressure is above 10 psi 69 kPa at idle Voltmeter operation The voltmeter may show a gauge fluctuation at various engine temperatures This cycling operation is caused by the post heat cycle of the intake manifold heater...

Page 223: ...ease in fuel economy Climatized Ultra Low Sulfur Diesel Fuel is a blend of Number 2 Ultra Low Sulfur and Number 1 Ultra Low Sulfur Diesel Fuels which reduces the temperature at which wax crystals form in fuel The fuel grade should be clearly marked on the pump at the fuel station The engine requires the use of Ultra Low Sulfur Diesel Fuel Use of incorrect fuel could result in engine and exhaust sy...

Page 224: ...ssion oil cooler The percentage of opening must be increased with the increasing ambient air temperature and or engine load If the cooling fan can be heard cycling frequently increase the size of the opening in the winter front A suitable cold weather cover is available from your MOPAR dealer Battery Blanket Usage A battery loses 60 of its cranking power as the battery temperature decreases to 0 F...

Page 225: ...erate in PARK or NEUTRAL If temperatures are below 32 F 0 C operate the engine at moderate speeds for five minutes before full loads are applied NOTE If ambient temperatures are low and the coolant temperature is below 180 F 82 C the engine idle speed will slowly increase to 1 000 RPM after two minutes of idle if the following conditions are met Foot is off brake pedal and throttle pedal Automatic...

Page 226: ...s related to the vehicle s exhaust system refer to Electronic Vehicle Information Center EVIC or Driver Information Display DID for further information Idle Up Feature Automatic Transmission Only The driver controlled high idle speed feature will help increase cylinder temperatures and provide additional cab heat however excessive idling may still cause the exhaust aftertreatment system to not pro...

Page 227: ...oolant to carry excess heat away from the combustion chamber bearings internal components and turbocharger This is especially impor tant for turbocharged charge air cooled engines NOTE During engine shut down on vehicles equipped with manual transmissions it is normal for the diesel en gine to resonate heavily for a moment during engine shut off When the engine is connected to a manual transmissio...

Page 228: ...operating temperature Idle time can be set in 5 minute increments between 5 and 60 minutes See your local authorized dealer to enable this feature Programmable Maximum Vehicle Speed Chassis Cab Only This feature allows the owner to set a maximum vehicle speed for the vehicle The 3500 Series maximum vehicle speed can be set between 40 mph 64 km h and 87 mph 140 km h The 4500 5500 Series maximum veh...

Page 229: ... gauge 140 F 60 C can be harmful to the engine Low engine coolant antifreeze temperature can cause incomplete combus tion which allows carbon and varnish to form on piston rings and injector nozzles Also the unburned fuel can enter the crankcase diluting the lubricating oil and causing rapid wear to the engine Cooling System Tips Automatic Transmission To reduce potential for engine and transmissi...

Page 230: ...the parts fail Be on the alert for changes in performance sounds and visual evidence that the engine requires service Some important clues are engine misfiring or vibrating severely sudden loss of power unusual engine noises fuel oil or coolant leaks sudden change outside the normal operating range in the engine operating temperature excessive smoke oil pressure drop ENGINE BLOCK HEATER IF EQUIPPE...

Page 231: ...l cord could cause electrocution NOTE The block heater will require 110 Volts AC and 6 5 Amps to activate the heater element Block Heater Usage For ambient temperatures below 0 F 18 C engine block heater usage is recommended For ambient temperatures below 20 F 29 C engine block heater usage is required DIESEL EXHAUST BRAKE ENGINE BRAKING The purpose of the exhaust brake engine braking fea ture is ...

Page 232: ...ust Brake Indicator is illuminated Nor mal Full Strength exhaust brake mode is indicated by a yellow Exhaust Brake Indicator Once the Exhaust Brake Indicator is illuminated and the vehicle is moving faster than 5 mph 8 km h the exhaust brake will automatically operate when the driver removes pressure from the accelerator pedal Exhaust braking is most effective when the engine RPM is higher Exhaust...

Page 233: ...st brake while in TOW HAUL mode The exhaust brake feature can also be used to reduce the engine warm up time To use the exhaust brake as a warm up device the vehicle must be stopped or moving less than 5 mph 8 km h the Exhaust Brake Indicator must be on and the coolant temperature must be below 180 F 82 C and ambient temperature below 60 F 16 C Automatic Smart Exhaust Brake Automatic Exhaust Brake...

Page 234: ...f PARK or REVERSE only after the vehicle has come to a complete stop Do not shift between PARK REVERSE NEU TRAL or DRIVE when the engine is above idle speed Continued CAUTION Continued Before shifting into any gear make sure your foot is firmly pressing the brake pedal WARNING It is dangerous to shift out of PARK or NEUTRAL if the engine speed is higher than idle speed If your foot is not firmly p...

Page 235: ...om the vehicle and lock the vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously or fatally injured Children should be warned not to touch the parking brake brake pedal or the transmission gear selector Do not leave t...

Page 236: ...d Six Speed Automatic Transmission If Equipped Chassis Cab models with automatic transmission use the AS69RC transmission which is equipped with a Power Take Off PTO access cover on the side of the transmission case Pickup models may use either the AS69RC transmission or the 68RFE transmission which has no PTO access cover The transmission gear position display located in the instrument cluster in...

Page 237: ...on Press ing the ERS switches on the shift lever while in the DRIVE position will select the highest available transmis sion gear and will display that gear in the instrument cluster as 1 2 3 etc Gear Ranges DO NOT race the engine when shifting from PARK or NEUTRAL into another gear range NOTE After selecting any gear range wait a moment to allow the selected gear to engage before accelerating Thi...

Page 238: ...rked to guard against vehicle move ment and possible injury or damage Continued WARNING Continued Your vehicle could move and injure you and others if it is not in PARK Check by trying to move the shift lever out of PARK with the brake pedal released Make sure the transmission is in PARK before leaving the vehicle It is dangerous to shift out of PARK or NEUTRAL if the engine speed is higher than i...

Page 239: ... in the OFF position remove the key fob from the vehicle and lock the vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously or fatally injured Children should be warned not to touch the parking brake brake pedal or the...

Page 240: ...rd you and move it all the way counterclockwise until it stops Release the shift lever and make sure it is fully seated in the PARK gate Look at the transmission gear position display and verify that it indicates the PARK position With brake pedal released verify that the shift lever will not move out of PARK REVERSE R This range is for moving the vehicle backward Shift into REVERSE only after the...

Page 241: ... down shifts and the best fuel economy The transmission automatically upshifts through underdrive first second and third gears direct fourth gear and overdrive fifth and sixth gears The DRIVE position provides optimum driv ing characteristics under all normal operating conditions When frequent transmission shifting occurs such as when operating the vehicle under heavy loading condi tions in hilly ...

Page 242: ...shifting to NEUTRAL when stopped in heavy traffic can help to reduce this excess heat generation During cold temperatures transmission operation may be modified depending on engine and transmission temperature as well as vehicle speed This feature im proves warm up time of the engine and transmission to achieve maximum efficiency Engagement of the torque converter clutch is inhibited until the tra...

Page 243: ... can be engaged PARK REVERSE and NEUTRAL will continue to operate The Malfunction Indicator Light MIL may be illuminated Limp Home Mode allows the vehicle to be driven to an authorized dealer for service without damaging the transmission In the event of a momentary problem the transmission can be reset to regain all forward gears by performing the following steps 1 Stop the vehicle 2 Shift the tra...

Page 244: ...r gears normally You can switch between DRIVE and ERS mode at any vehicle speed When the shift lever is in the DRIVE position the transmission will operate automatically shifting between all available gears Tapping the ERS switch will activate ERS mode display the current gear in the instrument cluster and maintain that gear as the top available gear Once in ERS mode tapping the ERS or switch will...

Page 245: ...ssion will shift to the range from which the vehicle can best be slowed down CAUTION When using ERS for engine braking while descend ing steep grades be careful not to overspeed the engine Apply the brakes as needed to prevent en gine overspeed Overdrive Operation The automatic transmission includes an electronically controlled Overdrive fifth and sixth gears The trans mission will automatically s...

Page 246: ...heating or failure due to excessive shifting When operating in TOW HAUL mode transmission upshifts are delayed and the trans mission will automatically downshift for engine brak ing when the throttle is closed and or during steady braking maneuvers The TOW HAUL Indicator Light will illuminate in the instrument cluster to indicate that TOW HAUL mode has been activated Pressing the switch a second t...

Page 247: ...ch will not engage and 68RFE equipped trucks will not shift to sixth gear until the transmission fluid and engine coolant are warm usually after 1 to 3 miles 2 to 5 km of driving Because the engine speed is higher when the torque converter clutch is not engaged it may seem as if the transmission is not shifting properly when cold This is normal Using the Electronic Range Select ERS shift control w...

Page 248: ... foot resting on the clutch pedal or attempt to hold the vehicle on a hill with the clutch pedal partially engaged as this will cause abnormal wear on the clutch NOTE During cold weather you may experience in creased effort in shifting until the transmission fluid warms up This is normal Shifting Truck models with manual transmission are equipped with a clutch interlocking ignition system The clut...

Page 249: ...p a gear NOTE When loaded pulling a trailer or on a grade the truck should always start in first gear and not skip gears Recommended Vehicle Shift Speeds To utilize your manual transmission efficiently for both fuel economy and performance it should be upshifted as listed in recommended shift speed chart Shift at the vehicle speeds listed for acceleration When heavily loaded or pulling a trailer t...

Page 250: ...dditional engine braking on a slippery surface The drive wheels could lose their grip and the vehicle could skid CAUTION When descending a hill be very careful to downshift one gear at a time to prevent overspeeding the engine which can cause valve damage and or clutch disc damage even if the clutch pedal is pressed Maximum Recommended Downshift Speeds CAUTION Failure to follow the recommended dow...

Page 251: ...E R bring the vehicle to a com plete stop Press the clutch and pause briefly to allow the gear train to stop rotating Beginning from the NEUTRAL N position move the shift lever in one quick smooth motion straight across and into the REVERSE R area the driver will feel a firm click as the shifter passes the knock over Complete the shift by pulling the shift lever into REVERSE R The knock over preve...

Page 252: ... Truck Body builders web site www rambodybuilder com AS69RC Six Speed Automatic Transmission Only The PTO drive gear part of the AS69RC operates at torque converter turbine speed The turbine speed will be less than engine speed when the torque converter clutch is not engaged and will be same as engine speed when the torque converter clutch is engaged Stationary Mode To operate the PTO in this mode...

Page 253: ... standard vehicle operation simply toggle the PTO switch to the OFF position The torque converter clutch TCC will automatically engage at engine speeds above 1 200 RPM engine speed in PTO stationary mode Once engaged the TCC will remain applied and will not disengage until the engine speed falls below 1 000 RPM TCC engagement is desir able for certain types of PTO applications Automatic Transmissi...

Page 254: ...pedal must not be applied No vehicle brake or clutch switch faults present Vehicle engine must be running PTO must be correctly installed using the vehicle provided circuits The customer may choose to use the PTO while the vehicle is moving To do so the PTO function must be activated prior to taking the vehicle out of PARK This is accomplished by activating the upfitter provided PTO on off switch ...

Page 255: ...il it overspeeds to a point where it destroys itself due to either mechani cal failure or engine seizure through lack of lubrication WARNING In case of engine runaway due to flammable fumes from fuel spills or turbocharger oil leaks being sucked into the engine do the following to help avoid personal injury and or vehicle damage 1 Turn the ignition switch to the OFF position 2 Using a CO2 or dry c...

Page 256: ...or prolonged periods use climatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters WARNING Do not use alcohol or gasoline as a fuel blending agent They can be unstable under certain conditions and hazardous or explosive when mixed with diesel fuel Diesel fuel is seldom completely fre...

Page 257: ...ion NOTE If you accidentally fill the fuel tank with gasoline on your diesel vehicle Do not start the vehicle If you restart your vehicle you risk damaging the engine and fuel system Please call your local dealer for service A maximum blend of 5 biodiesel meeting ASTM specification D 975 may be used with your Cummins diesel engine Chassis Cab models not configured with B20 capability A maximum ble...

Page 258: ...been validated and approved for the use of Biodiesel in blends up to 20 B20 provided that you comply with the requirements outlined below It is im portant that you understand and comply with these requirements Failure to comply with Oil Change require ments for vehicles operating on biodiesel blends up to B20 will result in premature engine wear Such wear is not covered by the New Vehicle Limited ...

Page 259: ...r oxidation stability which can result in long term storage problems Fuel produced to approved ASTM standards if stored properly provides for protection against fuel oxidation for up to six months Fuel Water Separation Must Use MOPAR Cummins Approved Fuel Filter Elements You must use MOPAR Cummins approved fuel filter elements in both your engine mounted filter and frame mounted filter Biodiesel f...

Page 260: ...2 500 Miles unless otherwise notified with a oil service message CAUTION Under no circumstances should oil change inter vals exceed 15 000 miles 24 000 km pickup or 12 500 miles 20 000 km chassis cab if operation occurs with greater than 5 biodiesel blends Oil change intervals should not exceed 6 months in either case Failure to comply with these Oil Change requirements for vehicles operating on b...

Page 261: ...or inside the filler pipe seals the system 2 Insert the fuel nozzle fully into the filler pipe the nozzle opens and holds the flapper door while refuel ing 3 Fill the vehicle with fuel when the fuel nozzle clicks or shuts off the fuel tank is full 4 Remove the fuel nozzle and close the fuel door Diesel Fuel And Diesel Exhaust Fluid Fill Location 4 STARTING AND OPERATING 259 ...

Page 262: ...flapper door to allow emergency refueling with a fuel can 1 Retrieve fuel funnel from the jack kit located under the front passenger seat 2 Insert funnel into same filler pipe opening as the fuel nozzle Diesel Fuel And DEF Fluid Filler Door Fuel Fill Funnel Location 2500 3500 Models 260 STARTING AND OPERATING ...

Page 263: ... smoking materials lit in or near the vehicle when the fuel door is open or the tank is being filled Never add fuel when the engine is running This is in violation of most state and federal fire regula tions and may cause the Malfunction Indicator Light to turn on A fire may result if fuel is pumped into a portable container that is inside of a vehicle You could be burned Always place fuel contain...

Page 264: ...cap is tightened each time the vehicle is refueled WARNING A fire may result if fuel is pumped into a portable container that is on a truck bed You could be burned Always place fuel containers on the ground while filling Fuel Filler Cap If the fuel filler cap is lost or damaged be sure the replacement cap is for use with this vehicle CAUTION Damage to the fuel system or emission control sys tem co...

Page 265: ...maintenance of the stored fuel is also essential Fuel contaminated with water will promote the growth of microbes These microbes form slime that will clog the fuel filtration system and lines Drain condensation from the supply tank and change the line filter on a regular basis NOTE When a diesel engine is allowed to run out of fuel air is pulled into the fuel system If the vehicle will not start r...

Page 266: ...ompatible plastic or stainless steel Copper brass aluminum iron or non stainless steel should be avoided as they are subject to corrosion by DEF If DEF is spilled it should be wiped up completely Adding Diesel Exhaust Fluid The DEF gauge located on the instrument cluster will display the level of DEF remaining in the tank Refer to Instrument Cluster and Instrument Cluster Descrip tions in Understa...

Page 267: ...cated on drivers side of the vehicle or in fuel door 1 Diesel Exhaust Fluid Fill Location 2 Diesel Fuel Fill Location DEF Filler Cap Chassis Cab Models DEF Filler Cap And Fuel Fill 1500 2500 3500 Models 4 STARTING AND OPERATING 265 ...

Page 268: ...s below the DEF freezing point how ever if the tank is overfilled and freezes the system could be damaged When DEF is spilled clean the area immediately with water and use an absorbent material to soak up the spills on the ground Do not attempt to start your engine if DEF is accidentally added to the diesel fuel tank as it can result in severe damage to your engine including but not limited to fai...

Page 269: ...ers to avoid overfilling Note the level of the DEF gauge in your instrument cluster On pickup applications you may safely add a maximum of 2 gallons of DEF from portable containers when your DEF gauge is reading full On Chassis Cab applications a maximum of 2 gallons may be added when the DEF gauge is reading full DIESEL EXHAUST FLUID Your vehicle is equipped with a Selective Catalytic Re duction ...

Page 270: ... sensors NH3 sensor Temperature sensors SCR catalyst The DEF injection system and SCR catalyst enable the achievement of diesel emissions requirements while maintaining outstanding fuel economy drivability torque and power ratings Refer to Electronic Vehicle Information Center EVIC or Driver Information Display DID in Understanding Your Instrument Panel for system messages and warnings NOTE Your v...

Page 271: ...WHAT TO DO IN EMERGENCIES CONTENTS 䡵 JUMP STARTING 270 With Portable Starting Unit 273 5 ...

Page 272: ...ssary to use a booster battery with jumper cables to start a vehicle s engine because its batteries are discharged the following procedure should be used Set the parking brake and place an automatic transmis sion in PARK or NEUTRAL for a manual transmission Turn off lights heater and other electrical loads Observe charge indicator if equipped in both batteries If the indicator if equipped is light...

Page 273: ...ve terminal of the discharged battery NOTE Do not jump off fuses Only jump directly off positive post WARNING Do not permit vehicles to touch each other as this could establish a ground connection and personal injury could result Battery Diesel Model Shown 1 Positive Battery Post 2 Fuses 5 WHAT TO DO IN EMERGENCIES 271 ...

Page 274: ...mpt jump starting because the battery could rupture or explode The battery temperature must be brought up above freezing point before attempting to jump start 3 Take care that the clamps from one cable do not inadvertently touch clamps from the other cable Do not lean over the battery when making connection The negative connection must provide good electrical conductivity and current carrying capa...

Page 275: ...tem of booster vehicle or of immobilized vehicle With Portable Starting Unit There are many types of these units available Follow the manufacturer s instructions for necessary precautions and operation CAUTION It is very important that the starting unit operating voltage does not exceed 12 Volts DC or damage to battery starter motor alternator or electrical system may occur 5 WHAT TO DO IN EMERGEN...

Page 276: ......

Page 277: ...Cleaner Filter 284 Draining Fuel Water Separator Filter 288 Engine Mounted Fuel Filter Replacement 290 Underbody Mounted Fuel Filter Replacement 293 Priming If The Engine Has Run Out Of Fuel 295 Intervention Regeneration Strategy Message Process Flow 296 Diesel Exhaust Fluid 297 Maintenance Free Batteries 298 Cooling System 299 Charge Air Cooler Inter Cooler 305 Brake System 306 Clutch Hydraulic S...

Page 278: ... Equipped 308 Automatic Transmission If Equipped 308 Noise Control System Required Maintenance Warranty 312 䡵 FLUID CAPACITIES 318 䡵 FLUIDS LUBRICANTS AND GENUINE PARTS 320 Engine 320 Chassis 323 276 MAINTAINING YOUR VEHICLE ...

Page 279: ...eservoir 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 Engine Oil Fill 6 Aux Power Distribution Center 12 Air Cleaner Filter 6 MAINTAINING YOUR VEHICLE 277 ...

Page 280: ...Fluid Reservoir 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 Engine Oil Fill 6 Aux Power Distribution Center 12 Air Cleaner Filter 278 MAINTAINING YOUR VEHICLE ...

Page 281: ... impact vehicle perfor mance Immediately have potential malfunctions examined by an authorized Chrysler Group LLC dealership or qualified repair center Continued CAUTION Continued Your vehicle has been built with improved fluids that protect the performance and durability of your vehicle and also allow extended maintenance inter vals Do not use chemical flushes in these compo nents as the chemical...

Page 282: ...lar intervals The best time to check the oil level is before starting the engine after it has been parked overnight When checking oil after operating the engine first ensure the engine is at full operating tem perature then wait for 30 minutes after engine shutdown to check the oil Engine Oil Dipstick 1 ADD Range 2 Full Mark 3 SAFE Range 280 MAINTAINING YOUR VEHICLE ...

Page 283: ...ow the ADD mark or above the upper SAFE mark Change Engine Oil Refer to the Maintenance Schedule for the proper maintenance intervals Engine Oil Selection For best performance and maximum protection under all types of operating conditions the manufacturer only recommends engine oils that are API CJ 4 certified and meet the requirements of Chrysler Group LLC Use MOPAR or an equivalent oil meeting C...

Page 284: ...Do not use chemical flushes in your engine oil as the chemicals can damage your engine Such damage is not covered by the New Vehicle Limited Warranty Engine Oil Viscosity SAE Grade In ambient temperatures above 0 F 18 C we recommend you use SAE 15W 40 engine oil such as MOPAR Shell Rotella and Shell Rimula that meets Chrysler Material Standard MS 10902 and the API CJ 4 engine oil category is requi...

Page 285: ...com mended engine oil viscosity for your engine For infor mation on engine oil filler cap location refer to Engine Compartment in Maintaining Your Vehicle for further information Synthetic Engine Oils You may use synthetic engine oils if the recommended oil quality requirements are met and the recommended maintenance intervals for oil and filter changes are followed Materials Added To Engine Oil T...

Page 286: ...ed dealer service station or governmental agency for advice on how and where used oil and oil filters can be safely discarded in your area Engine Air Cleaner Filter CAUTION All air entering the engine intake must be filtered The abrasive particles in unfiltered air will cause rapid wear to engine components WARNING The air induction system air cleaner hoses etc provides a measure of protection Do ...

Page 287: ... same conditions are not met The air filter element should be replaced within 250 miles 402 km from the first time this message is displayed to ensure proper engine operation during all driving conditions CAUTION Driving with a restricted air filter can cause engine damage Driving in dusty environments for extended periods will lead to rapid air filter plugging Action should be taken as soon as th...

Page 288: ...ent is recommended every 15 000 miles 24 000km or 12 months whichever occurs first Under no circum stances should the air cleaner filter element exceed 30 000 miles 48 000 km or 24 months whichever comes first CAUTION Many aftermarket performance air filter elements do not adequately filter the air entering the engine Use of such filters can severely damage your engine Engine Air Cleaner Filter In...

Page 289: ...r cleaner cover 2 Lift the air cleaner cover to access the air cleaner filter Air Cleaner Filter Cover 1 Clean Air Hose Clamp 2 Air Cleaner Filter Cover 3 Screws Open Air Cleaner Filter Assembly 1 Air Cleaner Cover 2 Air Cleaner Filter 6 MAINTAINING YOUR VEHICLE 287 ...

Page 290: ... cleaner cover onto the housing assembly locating tabs 3 Install screws to secure the air cleaner cover to the housing assembly Draining Fuel Water Separator Filter There are two fuel filter assemblies One is located on the driver s side of the engine The best access to this water drain valve is from under the hood The second one is on the under body located in front of the rear axle above the dri...

Page 291: ...e engine and drain the water from both of the filters CAUTION If the Water In Fuel Indicator Light remains on DO NOT START the engine before you drain water from the fuel filters to avoid engine damage If the Water In Fuel Indicator Light comes on and a single chime is heard while you are driving or with the ignition switch in the ON position there may be a problem with your water separator wiring...

Page 292: ...tom of the filter assembly counterclock wise 1 full turn Then turn the ignition switch to the ON position and allow any accumulated water to drain Leave the drain valve open until all water and contaminants have been removed When clean fuel is visible close the drain valves by turning them fully clockwise and turn the ignition switch to OFF If more than a couple ounces milliliters of fuel have bee...

Page 293: ...sibility debris could be introduced into the fuel filter during this action It is best to install the filter dry and allow the in tank lift pump to prime the fuel system 1 Ensure engine is turned off 2 Place drain pan under the fuel filter drain hose 3 Open the water drain valve 1 4 turn counterclockwise and completely drain fuel and water into the ap proved container 4 Close the water drain valve...

Page 294: ...with clean engine oil 9 Remove new filter cartridge from plastic bag and install into housing NOTE Do not remove cartridge from bag until you reach this step in order to keep cartridge clean 10 Push down on the cartridge to ensure it is properly seated Do not pre fill the filter housing with fuel 11 Install lid onto housing and tighten to 22 5 ft lbs 30 5 N m Do not overtighten the lid 12 Prime th...

Page 295: ...ur er s filtration and water separating requirements can severely impact fuel system life and reliability The underbody mounted filter housing will cause the engine not to run if 1 No filter is installed Underbody Mounted Fuel Filter Assembly 1 Drain Valve 2 WIF Sensor 6 MAINTAINING YOUR VEHICLE 293 ...

Page 296: ...e water drain valve 1 full turn counterclock wise and completely drain fuel and water into the approved container 4 Close the water drain valve 5 Remove lid using a socket or strap wrench Rotate counterclockwise for removal Remove used o ring and discard it 6 Remove the used filter cartridge from the housing and dispose of according to your local regulations 7 Wipe clean the sealing surfaces of th...

Page 297: ... will activate in tank fuel pump for approximately 15 seconds Repeat this process twice 3 Start the engine using the Normal Starting proce dure Refer to Starting Procedures in Starting and Operating for further information CAUTION Do not engage the starter motor for more than 15 seconds at a time Allow two minutes between the cranking intervals NOTE The engine may run rough until the air is forced...

Page 298: ...h B20 capability Use of biodiesel mixture in excess of 20 can nega tively impact the fuel filter s ability to separate water from the fuel resulting in high pressure fuel system corrosion or damage Ethanol blends are not recommended or approved for use with your Cummins diesel engine In addition commercially available fuel additives are not necessary for the proper operation of your Cum mins diese...

Page 299: ...Vehicle Information Center EVIC or Driver Information Display DID in Understand ing Your Instrument Panel for further information WARNING A hot exhaust system can start a fire if you park over materials that can burn Such materials might be grass or leaves coming into contact with your exhaust system Do not park or operate your vehicle in areas where your exhaust system can contact anything that c...

Page 300: ...ity to prevent damage to the vehicle s charging system CAUTION It is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the negative post Battery posts are marked positive and negative and are identified on the battery case Also if a fast charger is used while the battery is in vehicle disconnect both ve...

Page 301: ...o cool Never try to open a cooling system pressure cap when the radiator is hot Engine Coolant Checks Check the engine coolant antifreeze protection every 12 months before the onset of freezing weather where applicable If the engine coolant antifreeze is dirty or rusty in appearance the system should be drained flushed and refilled with fresh coolant Check the front of the A C condenser if equippe...

Page 302: ...le DO NOT REMOVE THE COOLANT PRES SURE CAP WHEN THE COOLING SYSTEM IS HOT Cooling System Drain Flush And Refill If the engine coolant antifreeze is dirty or contains a considerable amount of sediment clean and flush with a reliable cooling system cleaner Follow with a thorough rinsing to remove all deposits and chemicals Properly dispose of old engine coolant antifreeze Refer to the Maintenance Sc...

Page 303: ...dealer as soon as possible Continued CAUTION Continued Do not use water alone or alcohol based engine coolant antifreeze products Do not use additional rust inhibitors or antirust products as they may not be compatible with the radiator engine coolant and may plug the radiator This vehicle has not been designed for use with propylene glycol based engine coolant antifreeze Use of propylene glycol b...

Page 304: ...106 Mix a minimum solution of 50 OAT engine coolant that meets the requirements of Chrysler Material Stan dard MS 12106 and distilled water Use higher concen trations not to exceed 70 if temperatures below 34 F 37 C are anticipated Use only high purity water such as distilled or deion ized water when mixing the water engine coolant antifreeze solution The use of lower quality water will reduce the...

Page 305: ...htened to prevent loss of engine coolant antifreeze and to ensure that the engine coolant antifreeze will return to the radiator from the coolant expansion bottle The cap should be inspected and cleaned if there is any accumulation of foreign material on the sealing surfaces WARNING Do not open hot engine cooling system Never add engine coolant antifreeze when the engine is overheated Do not loose...

Page 306: ...er a few miles kilometers of operation you may observe vapor coming from the front of the engine compartment This is nor mally a result of moisture from rain snow or high humidity accumulating on the radiator and being vapor ized when the thermostat opens allowing hot engine coolant antifreeze to enter the radiator If an examination of your engine compartment shows no evidence of radiator or hose ...

Page 307: ...esigns may result in unsatisfactory engine coolant antifreeze performance poor gas mileage and increased emis sions Charge Air Cooler Inter Cooler The charge air cooler is positioned below the radiator and the air conditioner condenser Air enters the engine through the air cleaner and passes through the turbo charger where it is pressurized This pressurized air rapidly reaches high temperature The...

Page 308: ...bove the full mark because leakage may occur at the cap With disc brakes the fluid level can be expected to fall as the brake linings wear However an unexpected drop in fluid level may be caused by a leak and a system check should be conducted Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for further information WARNING Use only manufacturer s recommended brake fluid Ref...

Page 309: ...ling brake fluid on hot engine parts causing the brake fluid to catch fire Brake fluid can also damage painted and vinyl surfaces care should be taken to avoid its contact with these surfaces Continued WARNING Continued Do not allow petroleum based fluid to contaminate the brake fluid Brake seal components could be damaged causing partial or complete brake failure This could result in an accident ...

Page 310: ...f the lubricant is more than 1 2 in 12 mm below the bottom of the filler hole while the vehicle is on level ground enough lubricant should be added to bring the level to 1 4 in 6 mm below the bottom of the filler hole Automatic Transmission If Equipped Selection of Lubricant It is important to use the proper transmission fluid to ensure optimum transmission performance and life Use only the manufa...

Page 311: ...o the transmission The only exception to this policy is the use of special dyes for diagnosing fluid leaks Avoid using transmission sealers as they may adversely affect seals CAUTION Do not use chemical flushes in your transmission as the chemicals can damage your transmission compo nents Such damage is not covered by the New Vehicle Limited Warranty Fluid Level Check It is best to check the fluid...

Page 312: ... or the vehicle cannot be driven see the NOTE and CAUTION below about checking the fluid level at colder temperatures 2 Park the vehicle on level ground 3 Run the engine at normal idle speed for at least 60 seconds and leave the engine running for the rest of this procedure 4 Fully apply the parking brake and press the brake pedal 5 Place the shift lever momentarily into each gear posi tion allowi...

Page 313: ...mum of two minutes for the oil to fully drain into the transmission before rechecking the fluid level NOTE If it is necessary to check the transmission below the operating temperature the fluid level should be between the two COLD lower holes on the dipstick with the fluid at 60 70 F 16 21 C for 68RFE transmis sion or 68 86 F 20 30 C for AS69RC transmission Only use the COLD region of the dipstick...

Page 314: ...he Maintenance Schedule for the proper maintenance intervals In addition change the fluid and filter s if the fluid becomes contaminated with water etc or if the trans mission is disassembled for any reason Noise Control System Required Maintenance Warranty All vehicles built over 10 000 lbs 4 535 kg Gross Vehicle Weight Rating and manufactured for sale and use in the United States are required to...

Page 315: ... damaged parts Devices such as hangers clamps and U bolts should be tight and in good condition Damaged compo nents burned or blown out mufflers burned or rusted out exhaust pipes should be replaced according to the procedures and specifications outlined in the appropriate service manual Air Cleaner Assembly Inspect air cleaner housing for proper assembly and fit Make certain that the air cleaner ...

Page 316: ...ts sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below AIR CLEANER Removal of the air cleaner Removal of the air cleaner filter element from the air cleaner housing Removal of the air ducti...

Page 317: ...se Control Regu lations This warranty covers this vehicle as designed built and equipped by the manufacturer and is not limited to any particular part component or system of the vehicle manufactured by the manufacturer Defects in design assembly or in any part component or system of the vehicle as manufactured by the manufacturer which at the time it left the manufacturer s control caused noise em...

Page 318: ... Day Year under column mileage closest to the mileage at which service was performed MILES 7 500 15 000 22 500 30 000 37 500 45 000 52 500 60 000 KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000 96 000 Exhaust system inspect Air cleaner assembly inspect ODOMETER READING 316 MAINTAINING YOUR VEHICLE ...

Page 319: ...which service was performed PERFORMED BY PERFORMED AT MILES 67 500 75 000 82 500 90 000 97 500 105 000 112 500 120 000 KILOMETERS 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000 Exhaust system inspect Air cleaner assembly inspect ODOMETER READING PERFORMED BY PERFORMED AT 6 MAINTAINING YOUR VEHICLE 317 ...

Page 320: ...a Cab Short bed Models 31 Gallons 129 Liters 2500 3500 Crew Cab Longbed Models 32 Gallons 132 Liters Standard Rear Tank Chassis Cab Only 52 Gallons 197 Liters Optional Midship Tank Chassis Cab Only 22 Gallons 83 Liters Diesel Exhaust Fluid Tank Ap proximate 2500 3500 Models 5 5 Gallons 21 Liters 318 MAINTAINING YOUR VEHICLE ...

Page 321: ...ssis Cab 9 Gallons 34 Liters Engine Oil With Filter 6 7L Turbo Diesel Engine 12 Quarts 11 4 Liters Cooling System 6 7L Turbo Diesel Engine MOPAR Engine Coolant Antifreeze 10 Year 150 000 Mile Formula 5 7 Gallons 21 4 Liters 6 MAINTAINING YOUR VEHICLE 319 ...

Page 322: ...Chrysler Materials Standard MS 10902 and the API CJ 4 engine oil category is required Products meeting Cummins CES 20081 may also be used The identification of these engine oils is typically located on the back of the oil container In ambient temperatures below 0 F 18 C we recommend you use 5W 40 synthetic engine oil such as MOPAR Shell Rotella and Shell Rimula that meets Chrysler Materials Standa...

Page 323: ... Filter Must meet 3 micron rating Using a fuel filter that does not meet the manufacturers filtration and water separating requirements can severely impact fuel system life and reliability Crankcase Ventila tion Filter We recommend you use MOPAR CCV Filter 6 MAINTAINING YOUR VEHICLE 321 ...

Page 324: ... Grade S15 will provide good performance If the vehicle is exposed to extreme cold below 20 F or 7 C or is required to operate at colder than normal conditions for prolonged periods use climatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters This vehicle is fully compatible with bi...

Page 325: ...t Fluid Lubricant or Genuine Part Automatic Transmission If Equipped Six Speed 68RFE Pickup models without PTO Only use ATF 4 Automatic Transmission Fluid Fail ure to use ATF 4 fluid may affect the function or performance of your transmission We recommend MOPAR ATF 4 fluid Automatic Transmission If Equipped Six Speed AS69RC Pickup models with PTO and all Chassis Cab models Only use MOPAR ASRC Auto...

Page 326: ...nd Rear Axle Fluid 4500 5500 We recommend you use Synthetic GL 5 SAE 75W 90 Limited slip additive is not required for Limited Slip Rear Axles Clutch Linkage We recommend you use MOPAR Multi Purpose Grease NLGI Grade 2 E P or equivalent Manual Transmission G 56 If Equipped We recommend you use MOPAR ATF 4 Automatic Transmission Fluid or equivalent licensed ATF 4 product 324 MAINTAINING YOUR VEHICLE...

Page 327: ...MAINTENANCE SCHEDULE CONTENTS 䡵 MAINTENANCE SCHEDULE DIESEL ENGINE 326 Oil Change Indicator System Cummins Diesel 326 Perform Service Indicator Cummins Diesel 328 Required Maintenance Intervals 328 7 ...

Page 328: ...reservoir brake master cylinder and automatic transmission if equipped and add as needed At Each Oil Change Change the engine oil filter Inspect the exhaust system Check the coolant level hoses and clamps Lubricate outer tie rod ends Inspection and service should also be performed anytime a malfunction is observed or suspected Retain all re ceipts Oil Change Indicator System Cummins Diesel Your ve...

Page 329: ...information Replace the engine oil and oil filter every 15 000 miles 24 000 km or six months or sooner if prompted by the oil change indicator system Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months whichever comes first NOTE Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichever comes firs...

Page 330: ...ervice message is dis played on the EVIC DID it is necessary to have the emissions maintenance performed Emissions mainte nance may include replacing the Closed Crankcase Ven tilation CCV filter element The procedure for clearing and resetting the Perform Service indicator message is located in the appropriate Service Information Required Maintenance Intervals Refer to the Maintenance Schedules on...

Page 331: ...y Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichever comes first Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULE 329 ...

Page 332: ...als for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months o...

Page 333: ...y Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichever comes first Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULE 331 ...

Page 334: ...or damage wear improper looseness or end play replace if necessary Inspect the front 4x4 and rear axle fluid change if using your vehicle for police taxi fleet off road or frequent trailer towing Inspect the transfer case fluid 4x4 change for any of the following police taxi fleet or frequent trailer towing Change automatic transmission fluid AS69RC transmission only Under no circumstances should ...

Page 335: ...ry Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichever comes first Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULE 333 ...

Page 336: ... or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Under no circumstances should oil change i...

Page 337: ...ry Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichever comes first Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULE 335 ...

Page 338: ... the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Change automatic transmission fluid and sump filter AS69RC transmission only Change automatic transmission fluid and filter s if using your vehicle for any of the following police fleet or frequent trailer towing 68RFE transmission only Change the manual transmission fluid if usin...

Page 339: ...ive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Replace Crankcase Ventilation Filter CCV Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichever comes first Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULE 337 ...

Page 340: ...als for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months o...

Page 341: ...ry Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichever comes first Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULE 339 ...

Page 342: ...lace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Inspect the transfer case fluid 4x4 change for any of the following police taxi fleet or frequent trailer towing Cha...

Page 343: ...ricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Flush and replace power steering fluid Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichever comes first Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULE 341 ...

Page 344: ...eals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months ...

Page 345: ...d Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichever comes first Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULE 343 ...

Page 346: ... if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Change the automatic transmission fluid and filter s Change the manual transmission fluid if using your vehicle for any of the following police fleet or frequent trailer towing Change the ...

Page 347: ...ary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichever comes first Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULE 345 ...

Page 348: ...rts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Replace Crankcase Ventilation Filter CCV Under no circumstance...

Page 349: ...ary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichever comes first Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULE 347 ...

Page 350: ... end play replace if necessary Flush and replace engine coolant Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Inspect the transfer case fluid 4x4 change for any of the following police taxi fleet or frequent trailer towing Change automatic transmis...

Page 351: ...s that all cooling system service maintenance and repairs be performed by your local authorized dealer WARNING You can be badly injured working on or around a motor vehicle Do only service work for which you have the knowledge and the right equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent me chanic Failure to properly inspect and maintain...

Page 352: ......

Page 353: ...INDEX ...

Page 354: ...ystem 114 Fluid Check 114 Master Cylinder 114 Warning Light 23 30 Capacities Antifreeze Engine Coolant 116 Capacities Fluid 116 Caps Filler Oil Engine 97 Radiator Coolant Pressure 112 Charge Air Cooler 114 Check Engine Light Malfunction Indicator Light 15 27 Coolant Pressure Cap Radiator Cap 112 Cooling System 108 Adding Coolant Antifreeze 110 Coolant Capacity 116 Coolant Level 108 Disposal of Use...

Page 355: ... EVIC 38 Engine 94 Air Cleaner 98 Block Heater 72 78 Break In Recommendations 11 Compartment 94 Coolant Antifreeze 117 Identification 94 Idling 76 Oil 96 117 Oil Filler Cap 97 Filters Air Cleaner 98 Engine Fuel 102 Engine Oil 98 117 Engine Oil Disposal 98 Flashers Turn Signal 17 Turn Signal 28 Fluid Capacities 116 Fluid Level Checks Brake 114 Fluid Brake 120 Fluids Lubricants and Genuine Parts 117...

Page 356: ...45 58 107 Keyless Enter N Go 71 Lights Airbag 22 Airbag 32 Alarm 23 33 Anti Lock 15 27 Brake Warning 23 30 Check Engine Malfunction Indicator 15 27 Fog 17 35 High Beam 17 31 High Beam Indicator 17 31 Instrument Cluster 15 27 Seat Belt Reminder 24 31 Security Alarm 23 33 Tire Pressure Monitoring TPMS 18 33 Warning Instrument Cluster Description 15 27 Maintenance Procedures 95 Maintenance Schedule 1...

Page 357: ...ting System 10 Schedule Maintenance 122 Seat Belts Reminder 24 Reminder 31 Selection of Coolant Antifreeze 117 Signals Turn 17 28 Speedometer 21 32 Starting 69 Automatic Transmission 70 Engine Block Heater 72 78 Remote 10 Starting Procedures 69 Starting Procedures Diesel Engines 69 Tachometer 15 27 Tip Start 70 Tires Pressure Warning Light 18 Pressure Warning Light 33 Transfer Case Fluid 120 Trans...

Page 358: ...Turn Signals 17 28 Viscosity Engine Oil 97 Voltmeter 74 Warning Lights Instrument Cluster Description 15 27 Water Separator Diesel Fuel 102 356 INDEX RAM 1500 ...

Page 359: ... Fluid Type 323 Shifting 234 Axle Fluid 323 Battery 298 Blanket 222 299 Emergency Starting 270 Brake System 306 Fluid Check 306 Master Cylinder 306 Warning Light 155 163 Brake Transmission Interlock 234 Capacities Antifreeze Engine Coolant 318 Capacities Fluid 318 Caps Filler Oil Engine 282 Radiator Coolant Pressure 303 Charge Air Cooler 305 Check Engine Light Malfunction Indicator Light 147 160 C...

Page 360: ...g 295 Disposal Antifreeze Engine Coolant 304 Draining Fuel Water Separator Filter 288 Electronic Range Select ERS 242 Electronic Vehicle Information Center EVIC 170 Emergency In Case of Jump Starting 270 Engine 277 278 Air Cleaner 284 Block Heater 213 228 Break In Recommendations 144 Compartment 277 278 Coolant Antifreeze 320 Identification 277 278 Idling 224 Jump Starting 270 Oil 280 320 Oil Fill...

Page 361: ...uine Parts 320 Fog Lights 150 168 Fuel 254 262 Adding 259 262 Diesel 254 262 320 Filter 288 Requirements 254 Specifications 255 Tank Capacity 318 Fueling 259 Gauges Speedometer 153 Speedometer 165 Tachometer 147 160 Voltmeter 220 Gear Ranges 235 247 Idle Up Feature 224 Information Center Vehicle 170 Instrument Cluster 159 160 Intervention Regeneration Strategy 183 196 296 Jump Starting 270 INDEX R...

Page 362: ...Monitoring TPMS 150 166 Warning Instrument Cluster Description 160 Maintenance Procedures 279 Maintenance Schedule 326 Manual Transmission 246 Fluid Level Check 308 Shift Speeds 247 New Vehicle Break In Period 144 Noise Control Maintenance 313 Tampering Prohibited 314 Noise Emission Warranty 312 315 Oil Change Indicator 326 Oil Engine 280 320 Capacity 318 Change Interval 281 Dipstick 280 Disposal ...

Page 363: ...arting System 140 Resetting Perform Service Indicator 328 Seat Belts Reminder 157 Reminder 164 Selection of Coolant Antifreeze 320 Shifting 232 Automatic Transmission 234 Manual Transmission 246 Signals Turn 149 161 Speedometer 153 165 Starting 208 Automatic Transmission 209 Engine Block Heater 213 228 Manual Transmission 209 Remote 140 Starting Procedures 208 Starting Procedures Diesel Engines 20...

Page 364: ...5 Traction Control 307 Transfer Case Fluid 323 Transmission Automatic 234 Fluid 323 Manual 209 246 Shifting 232 Turn Signals 149 161 Viscosity Engine Oil 282 Voltmeter 220 Warning Lights Instrument Cluster Description 160 Water Separator Diesel Fuel 288 362 INDEX RAM 2500 3500 4500 5500 ...

Page 365: ...Chrysler Group LLC 15D241 226 AB SECOND Edition Printed in U S A ...

Page 366: ...mpass on The antenna cable should be as short as practical and routed away from the vehicle wiring when possible Use only fully shielded coaxial cable Carefully match the antenna and cable to the radio to ensure a low Standing Wave Ratio SWR Mobile radio equipment with output power greater than normal may require special precautions All installations should be checked for possible interfer ence be...

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