DoAll ZV-3620 Instruction Manual Download Page 36

32

Table Controls.

• 

Table Speed.

  This dial located in the center of the 

Table Feed

 control regulates the table speed.  Turn 

the dial 

clockwise

 to “increase” table feed speed, 

counterclockwise

 to “decrease” it. This operates 

in the “feed” position only.

GLIDE TABLE

1. 

This non-tilting worktable option has a 25.39 by 

32.63 inch (644.9 by 828.8 mm) worktable and table 

travel of 18.00 inches (457.2 mm).  Load capacity 

is 250 pounds (113.4 kg).

2. 

The workpiece is securely clamped to the table.   

The operator then holds the handle in front of the 

table and manually pushes the table with the work-

piece through the saw band. The handle also acts 

as a workstop if desired.

 

DO NOT force workpiece through the saw 

band.

3. 

A thumbscrew located in the lower right under the 

worktable locks the worktable in place to allow load-

ing and unloading of stock. Loosen the thumbscrew 

completely for the worktable to move freely.

4. 

The handle must be removed for saw band 

changing. 

OPTIONAL SAW GUIDES

1. 

The following optional saw guides may be used to 

help increase productivity and economy.

 

Information and availability of all DoALL saw 

bands and guides can be obtained from a 

DoALL sales representative.

Insert Type Saw Guides

1. 

Insert type saw guides are designed for lower range 

band speeds.  See the 

“Operation”

 section of this 

manual  for  use  and  adjustments  for  these  saw 

guides.

Roller Type Saw Guides

1. 

Roller type saw guides are designed for high range 

band speeds.  See the 

“Operation”

 section of this 

manual  for  use  and  adjustments  for  these  saw 

guides.

EXTRA WORK HEIGHT

1. 

The factory installed extra work height allows 

maximum cutting capacity up to 42 inches 

(1066.8  mm).    Machines  with  this  option  have 

an auxiliary post support, plus a slightly different 

frame weldment, post guarding, and hydraulic 

post cylinder from those shown elsewhere in this 

manual.

HYDRAULIC BAND TENSION

1. 

A factory installed cylinder mounted next to the upper 

bandwheel spindle applies the correct tension to the 

band and controlled by a selector switch on or near 

the control box enclosure. 

2. 

This option eliminates the need to physically climb 

up on the machine.  This especially helpful with 

machines of large work heights. 

 

Optional hydraulic band tension is factory set.  

DO NOT adjust the handwheel if supplied!

BAND LUBRICATOR

1. 

For machines without the mist lubricated saw guides, 

this option is for lubricating the saw band and sawing 

area during the sawing process. 

2. 

See the instructions sent with the unit for information 

on operation and adjustments.

 

DUST COLLECTOR

1. 

See the literature sent with the unit for information 

on installation, operation, maintenance and 

adjustments.

 

HYDRAULIC TABLES (Continued....)

Summary of Contents for ZV-3620

Page 1: ...ZV 3620 Serial No 565 03101 to Band Sawing Machine Instruction Manual...

Page 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Page 3: ...ts and Service call 1 888 362 5572 For your information and future reference pertinent data concerning your machine should be written in the spaces provided above This information is stamped on a plat...

Page 4: ...g Lever 15 Saw Band Preparation 15 17 Post Adjustment 17 Spark Guard 17 Worktable and Adjustments 17 18 Dust Spout 18 Hydraulic Brake 18 Typical Sawing Procedures 18 19 LUBRICATION Lubrication Chart 2...

Page 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN Table Dimensions Standard Table Glide Table Hydraulic Table A 36 25 920 8 32 63 828 8 41 00 1041 4 B 30 50 774 7 25 39 644 9 32 00 812 8 Option...

Page 6: ...2 MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FLOOR PLAN With HMD HYDRAULIC TABLE...

Page 7: ...inued INCHES 03 MILLIMETERS 1 mm FRONT VIEW Dimensions A B C Work Height 20 00 508 0 15 50 393 7 103 25 2622 6 30 00 762 0 25 50 647 7 113 25 2876 6 36 00 914 4 31 50 800 1 119 25 3029 0 42 00 1066 8...

Page 8: ...4 MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm A and B Is Dependent On Work Height Ordered FRONT VIEW With HMD HYDRAULIC TABLE...

Page 9: ...5 MACHINE FEATURES FRONT VIEW...

Page 10: ...6 MACHINE FEATURES Continued FRONT VIEW With HMD HYDRAULIC TABLE...

Page 11: ...7 MACHINE FEATURES Continued REAR VIEW...

Page 12: ...8 MACHINE FEATURES Continued REAR VIEW With HMD HYDRAULIC TABLE...

Page 13: ...ovable brackets extra machine parts or supplies which might have been placed for shipment c DO NOT remove the motor blocking until the machine is placed in desired position d Inspect the machine and a...

Page 14: ...ts to level the machine in both directions Makesureweightbearsevenlyonallmountingpads DO NOT bolt the machine to the floor until all alignment and assembly procedures have been completed Squaring Work...

Page 15: ...Mounting Block 2 Adjust the table leg leveling screws to roughly level and square the table to the saw 3 Turn the disconnect switch to ON Then a Push the Hydraulic Start pushbutton to activate the hyd...

Page 16: ...he upper spindle for venting purposes not the two 2 from the side and bottom of the spindle 2 Be sure the hydraulic reservoir is full Refer to the Lubrication Chart for recommended fluid If necessary...

Page 17: ...o increase the band speed counterclockwise to decrease it OPERATION SAFETY PRECAUTIONS Warning Label READ and UNDERSTAND FRICTION SAWING 1 The design of this machine makes it ideal for friction sawing...

Page 18: ...orce This controls the force against the saw band Force is indicated on a graduated dial around the control Table Controls 2 TableFeed Thiscontrolwith REVERSE STOP FEED and FORWARD settings controls t...

Page 19: ...n tighten the screws The rollers should be free enough to turn without moving the saw band BAND SPEED CONTROL 1 Speed range can be infinitely varied with the Band Speed control The speed is shown on a...

Page 20: ...the worktable s sawing slot filler plate and remove it 2 Carefully slip the worn or broken saw band from between the saw guides rollers or inserts and table slot and remove it from around both bandwh...

Page 21: ...the saw guides and clamped to the place with a wing nut WORKTABLES AND ADJUSTMENTS 1 The standard worktable measures 36 25 by 30 5 inches 920 7 by 774 7 mm Its load capacity is 500 pounds 226 8 kg eve...

Page 22: ...ntours Starting Hole for Sharp Contour Cutting Optional HMD Hydraulic Worktable 1 The HMD 36 worktable measures 34 00 by 42 00 inches 863 6 mm by 1066 8 mm Its load capacity is 1100 pounds 499 0 kg ev...

Page 23: ...a sharp corner is to be cut as shown in the illustration However a corner may also be by passed by cutting a curve and leaving the remainder to be notched out later Use the widest possible saw band fo...

Page 24: ...pment as Supplied etc Keep clean and apply oil as required to to maintain proper function reduce wear and corrosion etc CHECK MONTHLY 8 Electric Motors Band Drive Hydraulic System Pump Lubricate if an...

Page 25: ...21 LUBRICATION DIAGRAM HMD TABLE OPTION REAR VIEW...

Page 26: ...Hydraulic Brakes 2 To replace the brake pads a Remove the housing b Remove the nut and screw or snap ring holding the brake pad onto the housing c Replace the brake pads and reinstall necessary hardw...

Page 27: ...site the end you are bleeding 3 Allow the cylinder to hang down to provide access to the bleed port on the top of the rod end cap Then a Close the bleed valve on the cap end of the cylinder b With a c...

Page 28: ...oils Tire Installation 1 Put the wheel rim flange edge down on a firm flat surface saw table makes a good surface Then place the new tire on the rim so that it is unifomly seated on the starting radi...

Page 29: ...l 3 Using an orbital sander carefully sand off any residue from the bandwheel DO NOT remove the center crown of the bandwwheel or create flat spots with too much sanding in one area BANDWHEEL TIRE REP...

Page 30: ...er the bandwheelalways keeping one screwdriver stretching the tire as you move around the rim until the tire is placed The other person can be centering the tire onto the rim as you go 6 Before the ad...

Page 31: ...supplied 5 Check for a worn saw guide back up bearing 6 Check for a loose post Adjust the cover plate if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension se...

Page 32: ...insert adjust or replace if necessary 2 Band speed is too low or feed force is too heavy 3 Blade pitch is too coarse 4 Check for saw band vibration 5 Check for a poor weld in the saw band NO COOLANT F...

Page 33: ...3 Table feed pressure control valve spring ball or ball seat are damaged 4 Check for leaks in the hydraulic lines and connec tions 5 Check for hydraulic pump failure TABLE DOES NOT MOVE 1 Check for ob...

Page 34: ...the disc cutter for stock thickness by raising or lowering the post RIP FENCE 1 Square this fixture during installation so that it is in line with the worktable sawing slot When alignment is correct...

Page 35: ...e also has two 2 1 2 inch 12 7 mm wide T slots for tool and fixture mounting purposes Hydraulically Powered Worktable 3 Two 2 adjustable work stops located on the table s left side limit table travel...

Page 36: ...aw guides are designed for lower range band speeds See the Operation section of this manual for use and adjustments for these saw guides Roller Type Saw Guides 1 Roller type saw guides are designed fo...

Page 37: ...LLsalesrepresentative for information on any safety needs such as shrouding guards safety switches etc MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment can enhanced the performance of...

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