DoAll ZV-3620 Instruction Manual Download Page 13

9

INSTALLATION

 

All the “left”, “right”, “front” and “rear” 

designations in this manual are as viewed by 

the operator facing the machine’s pushbutton 

controls.

LOCATION

1. 

The floor area required for the standard machine is 

approximately 81.50 inches (2070.1 mm) in width 

by  36.25  inches  (920.8  mm)  in  length.  Machine 

height  for the standard machine is 103.25 inches 

(2622.6 mm).  Optional tables may require extra 

space.  Refer to pages 1 thru 4 for further machine 

dimensions.

2. 

Locate the machine to provide adequate space 

for your sawing needs.  Be sure also to provide 

sufficient clearance for:  

(a)

 Loading and unloading 

of stock; 

(b)

 All door openings; (c) Maintenance and 

lubrication procedures; (d) Plus any operation of 

any machine options, if applicable.

OSHA NOTICE!!

 

OSHA Regulation 1910.212 (5B). 

 

Machines designed for a fixed location shall 

be securely anchored to prevent walking or 

moving.

 

UNPACKING

1. 

In most cases, the machine is fastened to and 

shipped on a wooden skid and shipped on its 

side.  

2. 

If shipped on its side, tip the machine upright first 

before removing any other shipping materials.

3. 

Carefully remove all protective covers, strapping, 

hold-down brackets, crating, etc.  Then:  

(a) 

Remove 

all bolts which fasten the machine to the shipping 

skid; 

(b) 

Check for other removable brackets, extra 

machine parts or supplies which might have been 

placed for shipment;

 (c) 

DO NOT remove the motor 

blocking until the machine is placed in desired 

position;

 (d) 

Inspect the machine and all parts for 

shipping damage.  Claim procedures are listed on 

this manual’s inside front cover.

CLEANING

1. 

If necessary, use solvent to remove any rust-

preventive coating applied to exposed bare metal 

surfaces before shipment.

LIFTING

1. 

A tapped hole is located on top of the machine’s 

column.    Screw  a  forged  3/4-10NC  eye-bolt  into 

this hole for lifting purposes.  An overhead hoist 

is recommended.  The weight of the machine is 

approximately 3500 pounds (1587.6 kg).

 

DO NOT lift the machine by the sawing 

head.

2. 

Lifting of the HMD hydraulic table can be done by 

a fork lift or overhead hoist.  Distribute the weight 

evenly when lifting.  Approximate weight of the table 

is 1500 pounds (680.4 kg).

MACHINE INSTALLATION and ALIGNMENT

Drive Motor Installation (When Machine Was Shipped 

On Its Side)

1. 

Install the two (2) motor supports.  The supports 

have been correctly aligned and doweled at the 

factory.  Then:  

(a)

 Slip in the motor base weldment 

into the supports and install cotter pins; 

(b)

 Place 

the belts around both motor and spindle pulleys; 

(c)

 

Adjust the belt tension screw so very little deflection 

is noticed; 

(d)

 Install the belt guard to the machine 

frame.

Drive Assembly.

 

DO NOT change the location of the motor 

or spindle pulley as they have been factory 

aligned.

Summary of Contents for ZV-3620

Page 1: ...ZV 3620 Serial No 565 03101 to Band Sawing Machine Instruction Manual...

Page 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Page 3: ...ts and Service call 1 888 362 5572 For your information and future reference pertinent data concerning your machine should be written in the spaces provided above This information is stamped on a plat...

Page 4: ...g Lever 15 Saw Band Preparation 15 17 Post Adjustment 17 Spark Guard 17 Worktable and Adjustments 17 18 Dust Spout 18 Hydraulic Brake 18 Typical Sawing Procedures 18 19 LUBRICATION Lubrication Chart 2...

Page 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN Table Dimensions Standard Table Glide Table Hydraulic Table A 36 25 920 8 32 63 828 8 41 00 1041 4 B 30 50 774 7 25 39 644 9 32 00 812 8 Option...

Page 6: ...2 MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FLOOR PLAN With HMD HYDRAULIC TABLE...

Page 7: ...inued INCHES 03 MILLIMETERS 1 mm FRONT VIEW Dimensions A B C Work Height 20 00 508 0 15 50 393 7 103 25 2622 6 30 00 762 0 25 50 647 7 113 25 2876 6 36 00 914 4 31 50 800 1 119 25 3029 0 42 00 1066 8...

Page 8: ...4 MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm A and B Is Dependent On Work Height Ordered FRONT VIEW With HMD HYDRAULIC TABLE...

Page 9: ...5 MACHINE FEATURES FRONT VIEW...

Page 10: ...6 MACHINE FEATURES Continued FRONT VIEW With HMD HYDRAULIC TABLE...

Page 11: ...7 MACHINE FEATURES Continued REAR VIEW...

Page 12: ...8 MACHINE FEATURES Continued REAR VIEW With HMD HYDRAULIC TABLE...

Page 13: ...ovable brackets extra machine parts or supplies which might have been placed for shipment c DO NOT remove the motor blocking until the machine is placed in desired position d Inspect the machine and a...

Page 14: ...ts to level the machine in both directions Makesureweightbearsevenlyonallmountingpads DO NOT bolt the machine to the floor until all alignment and assembly procedures have been completed Squaring Work...

Page 15: ...Mounting Block 2 Adjust the table leg leveling screws to roughly level and square the table to the saw 3 Turn the disconnect switch to ON Then a Push the Hydraulic Start pushbutton to activate the hyd...

Page 16: ...he upper spindle for venting purposes not the two 2 from the side and bottom of the spindle 2 Be sure the hydraulic reservoir is full Refer to the Lubrication Chart for recommended fluid If necessary...

Page 17: ...o increase the band speed counterclockwise to decrease it OPERATION SAFETY PRECAUTIONS Warning Label READ and UNDERSTAND FRICTION SAWING 1 The design of this machine makes it ideal for friction sawing...

Page 18: ...orce This controls the force against the saw band Force is indicated on a graduated dial around the control Table Controls 2 TableFeed Thiscontrolwith REVERSE STOP FEED and FORWARD settings controls t...

Page 19: ...n tighten the screws The rollers should be free enough to turn without moving the saw band BAND SPEED CONTROL 1 Speed range can be infinitely varied with the Band Speed control The speed is shown on a...

Page 20: ...the worktable s sawing slot filler plate and remove it 2 Carefully slip the worn or broken saw band from between the saw guides rollers or inserts and table slot and remove it from around both bandwh...

Page 21: ...the saw guides and clamped to the place with a wing nut WORKTABLES AND ADJUSTMENTS 1 The standard worktable measures 36 25 by 30 5 inches 920 7 by 774 7 mm Its load capacity is 500 pounds 226 8 kg eve...

Page 22: ...ntours Starting Hole for Sharp Contour Cutting Optional HMD Hydraulic Worktable 1 The HMD 36 worktable measures 34 00 by 42 00 inches 863 6 mm by 1066 8 mm Its load capacity is 1100 pounds 499 0 kg ev...

Page 23: ...a sharp corner is to be cut as shown in the illustration However a corner may also be by passed by cutting a curve and leaving the remainder to be notched out later Use the widest possible saw band fo...

Page 24: ...pment as Supplied etc Keep clean and apply oil as required to to maintain proper function reduce wear and corrosion etc CHECK MONTHLY 8 Electric Motors Band Drive Hydraulic System Pump Lubricate if an...

Page 25: ...21 LUBRICATION DIAGRAM HMD TABLE OPTION REAR VIEW...

Page 26: ...Hydraulic Brakes 2 To replace the brake pads a Remove the housing b Remove the nut and screw or snap ring holding the brake pad onto the housing c Replace the brake pads and reinstall necessary hardw...

Page 27: ...site the end you are bleeding 3 Allow the cylinder to hang down to provide access to the bleed port on the top of the rod end cap Then a Close the bleed valve on the cap end of the cylinder b With a c...

Page 28: ...oils Tire Installation 1 Put the wheel rim flange edge down on a firm flat surface saw table makes a good surface Then place the new tire on the rim so that it is unifomly seated on the starting radi...

Page 29: ...l 3 Using an orbital sander carefully sand off any residue from the bandwheel DO NOT remove the center crown of the bandwwheel or create flat spots with too much sanding in one area BANDWHEEL TIRE REP...

Page 30: ...er the bandwheelalways keeping one screwdriver stretching the tire as you move around the rim until the tire is placed The other person can be centering the tire onto the rim as you go 6 Before the ad...

Page 31: ...supplied 5 Check for a worn saw guide back up bearing 6 Check for a loose post Adjust the cover plate if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension se...

Page 32: ...insert adjust or replace if necessary 2 Band speed is too low or feed force is too heavy 3 Blade pitch is too coarse 4 Check for saw band vibration 5 Check for a poor weld in the saw band NO COOLANT F...

Page 33: ...3 Table feed pressure control valve spring ball or ball seat are damaged 4 Check for leaks in the hydraulic lines and connec tions 5 Check for hydraulic pump failure TABLE DOES NOT MOVE 1 Check for ob...

Page 34: ...the disc cutter for stock thickness by raising or lowering the post RIP FENCE 1 Square this fixture during installation so that it is in line with the worktable sawing slot When alignment is correct...

Page 35: ...e also has two 2 1 2 inch 12 7 mm wide T slots for tool and fixture mounting purposes Hydraulically Powered Worktable 3 Two 2 adjustable work stops located on the table s left side limit table travel...

Page 36: ...aw guides are designed for lower range band speeds See the Operation section of this manual for use and adjustments for these saw guides Roller Type Saw Guides 1 Roller type saw guides are designed fo...

Page 37: ...LLsalesrepresentative for information on any safety needs such as shrouding guards safety switches etc MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment can enhanced the performance of...

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