DoAll ZV-3620 Instruction Manual Download Page 18

14

Typical Machine Controls.

3. 

Hydraulic Start (Optional).

  Pushing this illuminated 

green button starts the hydraulic pump motor for the 

optional band tension and/or hydraulic table.

4. 

Hydraulic Stop (Optional).

   Pushing this red button 

stops the hydraulic pump motor for the optional 

band tension and/or hydraulic table.

5. 

Post.

    When  the  operator  turns  and  holds  this 

selector switch to the “UP” or “DOWN” position, it 

allows the movement of the post.  Releasing the 

selector switch  springs to the “HOLD” position and 

stops the post in position.

6. 

Band

 

Start.

  Pushing this illuminated green button 

starts the band drive.

7. 

Band

 

Stop.

  Pushing this red button stops the band 

drive.

8. 

All Stop (Emergency Stop).

    Pushing  this  red 

mushroom head button stops the band drive motor.  

To resume operation, the 

All Stop

 button must be 

reset by rotating the head of the button 

clockwise

 

until the head pops out.

9. 

The optional 

Worklight

 has its own “ON-OFF” 

switch on the lamp.

10. 

Controls for the optional 

DBW-15 Buttwelder

 are 

described in a seperate instruction manual.

TABLE CONTROLS (If Supplied)

1. 

Feed Force.

  This controls the force against the 

saw band.  Force is indicated on a graduated dial 

around the control.

Table Controls.

2. 

Table Feed.

  This control with "REVERSE", "STOP", 

"FEED", and "FORWARD" settings controls table 

movement in either direction.

• 

The "REVERSE" setting moves the table away from 

the saw band at a rapid traverse speed.

• 

The "STOP" setting stops all table movement.

• 

The "FEED" setting is for sawing and used  in 

conjunction with the 

Table Speed Control

.

• 

The "FORWARD" setting moves the table toward 

the saw band at a rapid traverse speed.

 

The "FORWARD" setting is NOT used for 

cutting stock.

3. 

Table Speed Control.

    When  the 

Table Feed 

Control

 is at the "FEED" setting, the table speed can 

be regulated by turning the center knob 

clockwise

 

to increase table speed, 

counterclockwise

 to 

decrease it.  Forward speed range is approximately 0 

to 8 fpm (0 to 2.4 m/min.); feed rate is approximately 

0 to 18 ipm (457.2 mm/min.).

4. 

Table.

  Some machines may have a selector switch 

with "REV", "HOLD" and "FWD" settings to control 

table movement.

• 

(a) 

Turn the selector to "REV" (reverse) moves the 

table back and away from the saw band; 

(b) 

Turn 

the selector to "FWD" (forward) moves the table 

towards the teeth of the saw band; 

(c)

 Turning the 

selector to "HOLD" stop table movement in either 

direction. 

MACHINE CONTROLS (Continued....)

Summary of Contents for ZV-3620

Page 1: ...ZV 3620 Serial No 565 03101 to Band Sawing Machine Instruction Manual...

Page 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Page 3: ...ts and Service call 1 888 362 5572 For your information and future reference pertinent data concerning your machine should be written in the spaces provided above This information is stamped on a plat...

Page 4: ...g Lever 15 Saw Band Preparation 15 17 Post Adjustment 17 Spark Guard 17 Worktable and Adjustments 17 18 Dust Spout 18 Hydraulic Brake 18 Typical Sawing Procedures 18 19 LUBRICATION Lubrication Chart 2...

Page 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN Table Dimensions Standard Table Glide Table Hydraulic Table A 36 25 920 8 32 63 828 8 41 00 1041 4 B 30 50 774 7 25 39 644 9 32 00 812 8 Option...

Page 6: ...2 MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FLOOR PLAN With HMD HYDRAULIC TABLE...

Page 7: ...inued INCHES 03 MILLIMETERS 1 mm FRONT VIEW Dimensions A B C Work Height 20 00 508 0 15 50 393 7 103 25 2622 6 30 00 762 0 25 50 647 7 113 25 2876 6 36 00 914 4 31 50 800 1 119 25 3029 0 42 00 1066 8...

Page 8: ...4 MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm A and B Is Dependent On Work Height Ordered FRONT VIEW With HMD HYDRAULIC TABLE...

Page 9: ...5 MACHINE FEATURES FRONT VIEW...

Page 10: ...6 MACHINE FEATURES Continued FRONT VIEW With HMD HYDRAULIC TABLE...

Page 11: ...7 MACHINE FEATURES Continued REAR VIEW...

Page 12: ...8 MACHINE FEATURES Continued REAR VIEW With HMD HYDRAULIC TABLE...

Page 13: ...ovable brackets extra machine parts or supplies which might have been placed for shipment c DO NOT remove the motor blocking until the machine is placed in desired position d Inspect the machine and a...

Page 14: ...ts to level the machine in both directions Makesureweightbearsevenlyonallmountingpads DO NOT bolt the machine to the floor until all alignment and assembly procedures have been completed Squaring Work...

Page 15: ...Mounting Block 2 Adjust the table leg leveling screws to roughly level and square the table to the saw 3 Turn the disconnect switch to ON Then a Push the Hydraulic Start pushbutton to activate the hyd...

Page 16: ...he upper spindle for venting purposes not the two 2 from the side and bottom of the spindle 2 Be sure the hydraulic reservoir is full Refer to the Lubrication Chart for recommended fluid If necessary...

Page 17: ...o increase the band speed counterclockwise to decrease it OPERATION SAFETY PRECAUTIONS Warning Label READ and UNDERSTAND FRICTION SAWING 1 The design of this machine makes it ideal for friction sawing...

Page 18: ...orce This controls the force against the saw band Force is indicated on a graduated dial around the control Table Controls 2 TableFeed Thiscontrolwith REVERSE STOP FEED and FORWARD settings controls t...

Page 19: ...n tighten the screws The rollers should be free enough to turn without moving the saw band BAND SPEED CONTROL 1 Speed range can be infinitely varied with the Band Speed control The speed is shown on a...

Page 20: ...the worktable s sawing slot filler plate and remove it 2 Carefully slip the worn or broken saw band from between the saw guides rollers or inserts and table slot and remove it from around both bandwh...

Page 21: ...the saw guides and clamped to the place with a wing nut WORKTABLES AND ADJUSTMENTS 1 The standard worktable measures 36 25 by 30 5 inches 920 7 by 774 7 mm Its load capacity is 500 pounds 226 8 kg eve...

Page 22: ...ntours Starting Hole for Sharp Contour Cutting Optional HMD Hydraulic Worktable 1 The HMD 36 worktable measures 34 00 by 42 00 inches 863 6 mm by 1066 8 mm Its load capacity is 1100 pounds 499 0 kg ev...

Page 23: ...a sharp corner is to be cut as shown in the illustration However a corner may also be by passed by cutting a curve and leaving the remainder to be notched out later Use the widest possible saw band fo...

Page 24: ...pment as Supplied etc Keep clean and apply oil as required to to maintain proper function reduce wear and corrosion etc CHECK MONTHLY 8 Electric Motors Band Drive Hydraulic System Pump Lubricate if an...

Page 25: ...21 LUBRICATION DIAGRAM HMD TABLE OPTION REAR VIEW...

Page 26: ...Hydraulic Brakes 2 To replace the brake pads a Remove the housing b Remove the nut and screw or snap ring holding the brake pad onto the housing c Replace the brake pads and reinstall necessary hardw...

Page 27: ...site the end you are bleeding 3 Allow the cylinder to hang down to provide access to the bleed port on the top of the rod end cap Then a Close the bleed valve on the cap end of the cylinder b With a c...

Page 28: ...oils Tire Installation 1 Put the wheel rim flange edge down on a firm flat surface saw table makes a good surface Then place the new tire on the rim so that it is unifomly seated on the starting radi...

Page 29: ...l 3 Using an orbital sander carefully sand off any residue from the bandwheel DO NOT remove the center crown of the bandwwheel or create flat spots with too much sanding in one area BANDWHEEL TIRE REP...

Page 30: ...er the bandwheelalways keeping one screwdriver stretching the tire as you move around the rim until the tire is placed The other person can be centering the tire onto the rim as you go 6 Before the ad...

Page 31: ...supplied 5 Check for a worn saw guide back up bearing 6 Check for a loose post Adjust the cover plate if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension se...

Page 32: ...insert adjust or replace if necessary 2 Band speed is too low or feed force is too heavy 3 Blade pitch is too coarse 4 Check for saw band vibration 5 Check for a poor weld in the saw band NO COOLANT F...

Page 33: ...3 Table feed pressure control valve spring ball or ball seat are damaged 4 Check for leaks in the hydraulic lines and connec tions 5 Check for hydraulic pump failure TABLE DOES NOT MOVE 1 Check for ob...

Page 34: ...the disc cutter for stock thickness by raising or lowering the post RIP FENCE 1 Square this fixture during installation so that it is in line with the worktable sawing slot When alignment is correct...

Page 35: ...e also has two 2 1 2 inch 12 7 mm wide T slots for tool and fixture mounting purposes Hydraulically Powered Worktable 3 Two 2 adjustable work stops located on the table s left side limit table travel...

Page 36: ...aw guides are designed for lower range band speeds See the Operation section of this manual for use and adjustments for these saw guides Roller Type Saw Guides 1 Roller type saw guides are designed fo...

Page 37: ...LLsalesrepresentative for information on any safety needs such as shrouding guards safety switches etc MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment can enhanced the performance of...

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