DoAll ZV-3620 Instruction Manual Download Page 35

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DBW-15 BUTTWELDER

1. 

Information covering blade welding, plus operation 

and maintenance of the optional DBW-15 Buttwelder 

(with  flash  grinder  and  blade  shear,  portable  or 

machine mounted) are provided in a seperate 

instruction manual included with the welder.

WORKHOLDING JAW

1. 

The  workholding  jaw  is  used  for  off-hand  and 

contour sawing.  The operator can use this option to 

guide stock along prescribed contour layout lines.

Workholding Jaw.

2. 

The workholding jaws can also be used as a fixed 

angle jaw for manually guided contour sawing.

 

Be sure to use the correct saw band width 

when cutting a radius.

SECONDARY TABLE

1. 

This fixed worktable, located to the left of the main 

worktable, measures approximately 19.00 by 19.00 

inches (482.6 by 482.6 mm) and used for support 

of larger) workpieces.

HYDRAULIC TABLES

Hydraulic Table

1. 

This optional hydraulic table measures 32 by 41 

inches (812.8 by 1041.4 mm) with a table stroke of 

16 inches (406.4 mm) and hydraulic actuated table 

tilt.  It has a seperate hydraulic system and controls 

in a remote console.  

 

This hydraulic table reduces work height 

approximately four (4) inches (101.6 mm).

2. 

The worktable is drilled and tapped on the right 

side to attach accessory equipment.  Its removable 

center plate can be replaced with optional plates 

for  various options. The worktable also has two (2) 

1/2 inch (12.7 mm) wide T-slots for tool and fixture 

mounting purposes.

Hydraulically Powered Worktable.

3. 

Two (2) adjustable work stops, located on the table’s 

left side, limit table travel.  The front stop controls 

the cut depth, the rear stop minimizes unnecessary 

table travel.  They can be adjusted by loosening the 

lock nuts and slide the work stops to the desired 

position.

4. 

The worktable can be tilted up to 5° left and 45° 

right primarily for sawing compound angles.  The 

amount of worktable tilt is indicated by a pointer and 

a trunnion-mounted calibrated scale.

5. 

To tilt the worktable:  

(a)

 Use the wrench provided 

to reach through the machine frame and under 

the worktable to loosen the tilt locknut; 

(b)

 Tilt the 

worktable manually or use the selector switch to 

tilt the table hydraulically until the pointer reaches 

desired angle shown on the scale; 

(c)

 Tighten the 

tilt locknut.

Table Controls

1. 

These controls, located on a consoleattached to the 

front of the column, operate the hydraulic table:

• 

Table Pressure (Feed Force).

  This dial permits the 

operator to vary workpiece pressure against the saw 

band.  Feed force can be changed between 0 and 

175 psi (0 and 12.1 bar or 0 and 12.3 kg/cm²).

• 

Table Feed.

  This valve with “REVERSE”, “STOP”, 

“FEED”  and  “FORWARD”  settings  controls  table 

directional movement. “FEED” position is for 

sawing, “REVERSE” and “FORWARD” positions are 

for table set-up and/or rapid table movement, and 

“STOP” stops table movement in either direction.

 

The "FORWARD" setting is NOT used for 

cutting stock.

Summary of Contents for ZV-3620

Page 1: ...ZV 3620 Serial No 565 03101 to Band Sawing Machine Instruction Manual...

Page 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Page 3: ...ts and Service call 1 888 362 5572 For your information and future reference pertinent data concerning your machine should be written in the spaces provided above This information is stamped on a plat...

Page 4: ...g Lever 15 Saw Band Preparation 15 17 Post Adjustment 17 Spark Guard 17 Worktable and Adjustments 17 18 Dust Spout 18 Hydraulic Brake 18 Typical Sawing Procedures 18 19 LUBRICATION Lubrication Chart 2...

Page 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN Table Dimensions Standard Table Glide Table Hydraulic Table A 36 25 920 8 32 63 828 8 41 00 1041 4 B 30 50 774 7 25 39 644 9 32 00 812 8 Option...

Page 6: ...2 MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FLOOR PLAN With HMD HYDRAULIC TABLE...

Page 7: ...inued INCHES 03 MILLIMETERS 1 mm FRONT VIEW Dimensions A B C Work Height 20 00 508 0 15 50 393 7 103 25 2622 6 30 00 762 0 25 50 647 7 113 25 2876 6 36 00 914 4 31 50 800 1 119 25 3029 0 42 00 1066 8...

Page 8: ...4 MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm A and B Is Dependent On Work Height Ordered FRONT VIEW With HMD HYDRAULIC TABLE...

Page 9: ...5 MACHINE FEATURES FRONT VIEW...

Page 10: ...6 MACHINE FEATURES Continued FRONT VIEW With HMD HYDRAULIC TABLE...

Page 11: ...7 MACHINE FEATURES Continued REAR VIEW...

Page 12: ...8 MACHINE FEATURES Continued REAR VIEW With HMD HYDRAULIC TABLE...

Page 13: ...ovable brackets extra machine parts or supplies which might have been placed for shipment c DO NOT remove the motor blocking until the machine is placed in desired position d Inspect the machine and a...

Page 14: ...ts to level the machine in both directions Makesureweightbearsevenlyonallmountingpads DO NOT bolt the machine to the floor until all alignment and assembly procedures have been completed Squaring Work...

Page 15: ...Mounting Block 2 Adjust the table leg leveling screws to roughly level and square the table to the saw 3 Turn the disconnect switch to ON Then a Push the Hydraulic Start pushbutton to activate the hyd...

Page 16: ...he upper spindle for venting purposes not the two 2 from the side and bottom of the spindle 2 Be sure the hydraulic reservoir is full Refer to the Lubrication Chart for recommended fluid If necessary...

Page 17: ...o increase the band speed counterclockwise to decrease it OPERATION SAFETY PRECAUTIONS Warning Label READ and UNDERSTAND FRICTION SAWING 1 The design of this machine makes it ideal for friction sawing...

Page 18: ...orce This controls the force against the saw band Force is indicated on a graduated dial around the control Table Controls 2 TableFeed Thiscontrolwith REVERSE STOP FEED and FORWARD settings controls t...

Page 19: ...n tighten the screws The rollers should be free enough to turn without moving the saw band BAND SPEED CONTROL 1 Speed range can be infinitely varied with the Band Speed control The speed is shown on a...

Page 20: ...the worktable s sawing slot filler plate and remove it 2 Carefully slip the worn or broken saw band from between the saw guides rollers or inserts and table slot and remove it from around both bandwh...

Page 21: ...the saw guides and clamped to the place with a wing nut WORKTABLES AND ADJUSTMENTS 1 The standard worktable measures 36 25 by 30 5 inches 920 7 by 774 7 mm Its load capacity is 500 pounds 226 8 kg eve...

Page 22: ...ntours Starting Hole for Sharp Contour Cutting Optional HMD Hydraulic Worktable 1 The HMD 36 worktable measures 34 00 by 42 00 inches 863 6 mm by 1066 8 mm Its load capacity is 1100 pounds 499 0 kg ev...

Page 23: ...a sharp corner is to be cut as shown in the illustration However a corner may also be by passed by cutting a curve and leaving the remainder to be notched out later Use the widest possible saw band fo...

Page 24: ...pment as Supplied etc Keep clean and apply oil as required to to maintain proper function reduce wear and corrosion etc CHECK MONTHLY 8 Electric Motors Band Drive Hydraulic System Pump Lubricate if an...

Page 25: ...21 LUBRICATION DIAGRAM HMD TABLE OPTION REAR VIEW...

Page 26: ...Hydraulic Brakes 2 To replace the brake pads a Remove the housing b Remove the nut and screw or snap ring holding the brake pad onto the housing c Replace the brake pads and reinstall necessary hardw...

Page 27: ...site the end you are bleeding 3 Allow the cylinder to hang down to provide access to the bleed port on the top of the rod end cap Then a Close the bleed valve on the cap end of the cylinder b With a c...

Page 28: ...oils Tire Installation 1 Put the wheel rim flange edge down on a firm flat surface saw table makes a good surface Then place the new tire on the rim so that it is unifomly seated on the starting radi...

Page 29: ...l 3 Using an orbital sander carefully sand off any residue from the bandwheel DO NOT remove the center crown of the bandwwheel or create flat spots with too much sanding in one area BANDWHEEL TIRE REP...

Page 30: ...er the bandwheelalways keeping one screwdriver stretching the tire as you move around the rim until the tire is placed The other person can be centering the tire onto the rim as you go 6 Before the ad...

Page 31: ...supplied 5 Check for a worn saw guide back up bearing 6 Check for a loose post Adjust the cover plate if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension se...

Page 32: ...insert adjust or replace if necessary 2 Band speed is too low or feed force is too heavy 3 Blade pitch is too coarse 4 Check for saw band vibration 5 Check for a poor weld in the saw band NO COOLANT F...

Page 33: ...3 Table feed pressure control valve spring ball or ball seat are damaged 4 Check for leaks in the hydraulic lines and connec tions 5 Check for hydraulic pump failure TABLE DOES NOT MOVE 1 Check for ob...

Page 34: ...the disc cutter for stock thickness by raising or lowering the post RIP FENCE 1 Square this fixture during installation so that it is in line with the worktable sawing slot When alignment is correct...

Page 35: ...e also has two 2 1 2 inch 12 7 mm wide T slots for tool and fixture mounting purposes Hydraulically Powered Worktable 3 Two 2 adjustable work stops located on the table s left side limit table travel...

Page 36: ...aw guides are designed for lower range band speeds See the Operation section of this manual for use and adjustments for these saw guides Roller Type Saw Guides 1 Roller type saw guides are designed fo...

Page 37: ...LLsalesrepresentative for information on any safety needs such as shrouding guards safety switches etc MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment can enhanced the performance of...

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