DKS 66011200 Installation And Owner'S Manual Download

Page: 42 / 44

6.5 Gearbox Shaft Extension Replacement

Hub Extension Shaft Assembly

P/N 6500-162

Drive Arm

Magnet

Assy

P/N 6500-420

Snap Ring Channel

Gearbox

P/N 2600-719

P/N 2630-007

Snap Ring

Removing snap ring will release hub extension shaft.

Stainless Steel Washer

P/N 2620-075

Limit Sensors Collar

P/N 6500-117

Remove the

FOUR

bolts to remove collar.

Drive Arm Only

P/N 6500-255

Control Arm Only

P/N 2600-714

Elbow Assy ONLY

P/N 2600-720

Complete Arm Kit

P/N 6500-430

Brass Bushing

P/N 6500-138

Brass Bushings

P/N 6500-145

Hub Assembly

Remove the

TWO

bolts to remove

hub assembly from hub extension shaft.

Limit Sensor Assemblies

Loosen set

screws on plastic limit assemblies to
remove them.

Be CAREFUL

not to

damage limit sensor wires after the
assemblies have been removed.

Note:

Close Limit Sensor must be

reinstalled on

TOP

of Open Limit Sensor.

Bushing Lock Plate

P/N 6500-123

OPEN

CLOSE

Limit Sensors

P/N 6600-032

Close Bracket

P/N 6600-030

Open Bracket

Limit Sensor P/N 1601-261

Limit Sensor P/N 1601-263

REVE

LOO

R/B

SEL

V S

R M

ODE

RED

=CHARG

ING

ARG

ITCH

3 B

TIM

E DE

PER

tec

hnic

ian u

only

6524-065-R-12-17

Summary of Contents for 66011200

Page 1: ...10 Revision AA or higher For Solar Power See 6524 066 Solar Manual AC Powered AC Powered Installation Owner s Manual AC Powered Vehicular Swing Gate Operator EXTERNAL ENTRAPMENT PROTECTION MUST be installed or the gate operator WILL NOT function THIS PRODUCT IS TO BE INSTALLED AND SERVICED BY A TRAINED GATE SYSTEMS TECHNICIAN ONLY Visit www dkslocator com to find a professional installing and serv...

Page 2: ...ening and open Relay activates during opening and closing cycle 1 OFF 1 OFF 1 ON 1 ON 2 OFF 2 ON 2 OFF 2 ON Select Operator Type 1 and 2 DO NOT USE for the 6524 Slide Gate Operator Swing Gate Operator DO NOT USE for the 6524 Barrier Gate Operator DO NOT USE for the 6524 Overhead Gate Operator Switch Function Setting Description SW 2 Bottom 8 Switches Switches 7 and 8 MUST be turned OFF for Model 6...

Page 3: ... Normally Closed function 1 Amp Max Main Terminal Input LEDs 2 4 6 8 10 QUICK GUIDE Terminal Descriptions See page 26 for terminal wiring UL 325 3 Button 10 Pin Terminal lf SW 1 switch 3 is ON functions as a normal full open input Normal setting lf SW 1 switch 3 is OFF input to terminal 4 becomes the output from the EXIT loop detector plugged into the EXIT loop port Used for specialized functions ...

Page 4: ...ttery Power 12 Volt 18 A Hr Optional 150 Cycles Gate Speed 12 14 Sec Max Gate Weight 600 lbs 272 Kgs Max Gate Length 18 Ft 5 4 Meters Inherent Entrapment Protection Device Inherent Reverse Sensor System Type A External Entrapment Protection Device Inputs Connection inputs for Non contact Sensor Photo Sensor Type B1 Monitored Inputs Connection input for Contact Sensor Reversing Edge Type B2 Use thi...

Page 5: ... INPUT POWER TO OPERATOR S 18 18 19 19 2 1 AC Power Wire Runs and Terminal Connection 2 2 Setting Input Power Jumper and Turning Power ON 2 3 Bi Parting Gates Dual Gate Operators SECTION 4 WIRING TERMINALS 25 25 26 27 28 4 1 Terminal Descriptions 4 2 Control Wiring 4 3 Entrapment Protection Wiring 4 4 Loop Wiring SECTION 6 MAINTENANCE AND TROUBLESHOOTING 33 6 1 Maintenance 6 3 Troubleshooting 6 2 ...

Page 6: ...f UL 325 56 8 4 b If distance is greater than 4 inches entrapment protection for this area is required ASTM F2200 7 1 1 1 If distance is less than 16 inches entrapment protection in this area is required ASTM F2200 7 1 1 2 A B Not Allowed OK A B Closed Gate Closed Gates With the hinge mounted on the corner of the pilaster the entrapment area is eliminated and protection is NOT required for this ar...

Page 7: ...ce helps protect against entrapment when needed F Contact Sensor Moving Gate Can Cause Serious Injury or Death KEEP CLEAR Gate may move at any time without prior warning Do not let children operate the gate or play in the gate area This entrance is for vehicles only Pedestrians must use separate entrance or is REQUIRED for operator to function E C F Reverse Loop Shadow Loop Automatic Exit Loop Min...

Page 8: ...he operator clutch pressure relief valve or reduce reversing sensitivity to compensate for a damaged gate For gate operators utilizing Type D protection 1 The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving 2 A warning placard shall be placed adjacent to the controls 3 An automatic closing device such as a timer loop sensor or similar d...

Page 9: ...he gate and gate operator or in such a way that a person cannot touch the gate or gate operator while using the device If access control devices are installed in violation of these restrictions immediately remove the gate operator from service and contact your installing dealer Important Notices Opening device MUST be mounted a minimum of 6 feet from the gate and NOT accessible through the gate Lo...

Page 10: ...or system intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public in which unauthorized access is prevented via supervision by security personnel Gate Operator Category UL 325 Classifications Type A Inherent entrapment protection system Type B1 Non contact sensor photoelectric sensor or the...

Page 11: ...fic flow at entrances or exits to areas such as parking garages lots or toll areas VEHICULAR HORIZONTAL SLIDE GATE OPERATOR OR SYSTEM A vehicular gate operator or system that controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance and exit to a drive parking lot or the like VEHICULAR SWING GATE OPERATOR OR SYSTEM A vehicular gate operator or system th...

Page 12: ...ances and building codes prior to installing this operator Be sure your installation is in compliance with local codes 3 Low Voltage Wires Dual Operator Application Only Loop Lead In Wires Low Voltage wire insulation AC Input Power High Voltage wire insulation AC Input Power High Voltage wire insulation Sweeps 9 Center Line Conduit Area Conduit Area 3 75 3 75 31 9 9 7 7 The conduit requirements ar...

Page 13: ...s Connecting Arm 67 94 17 61 33 97 51 58 round number down 51 5 inches Note Arm length is measured from center hole to center hole Actual arm length will be longer Actual Length Arm 48 Arms in Open Position Arms in Closed Position Hinge 6 17 61 67 94 Closed Gate Drive Arm Connecting Arm 37 51 5 Connecting Arm 34 Drive Arm Note Maximum usable connecting arm length is 58 5 inches 6524 065 R 12 17 9 ...

Page 14: ...rm 67 88 18 38 33 94 52 32 round number down 52 25 inches Note Arm length is measured from center hole to center hole Actual arm length will be longer Actual Length Arm 46 Arms in Open Position Arms in Closed Position Hinge 6 18 38 67 88 Closed Gate Drive Arm Connecting Arm 36 52 25 Connecting Arm 34 Drive Arm Note Maximum usable connecting arm length is 58 5 inches 6524 065 R 12 17 10 ...

Page 15: ...6 25 495 43 055 round number down 43 inches 43 Connecting Arm 25 5 Drive Arm 36 Arms in Open Position Arms in Closed Position Hinge 6 17 56 50 99 Closed Gate Drive Arm Connecting Arm 31 5 Measured Length Note Arm length is measured from center hole to center hole Actual arm length will be longer Actual Length Arm Note Maximum usable connecting arm length is 58 5 inches 6524 065 R 12 17 11 ...

Page 16: ...26 19 85 37 11 round number down 37 inches 37 Connecting Arm 19 75 Drive Arm 28 Arms in Open Position Arms in Closed Position Hinge 6 17 26 39 7 Closed Gate Drive Arm Connecting Arm 27 5 Measured Length Note Arm length is measured from center hole to center hole Actual arm length will be longer Actual Length Arm Note Maximum usable connecting arm length is 58 5 inches 6524 065 R 12 17 12 ...

Page 17: ... All control loop detector safety and auxiliary devices MUST be wired to the PRIMARY operator ONLY AC power and the 3 bi parting gate wires are also wired to the primary operator ONLY AC power and the 3 bi parting gate wires are wired to the SECONDARY operator This gate MUST open FIRST in this example Overlap PRIMARY operator is determined by pressing its KEY SWITCH FIRST after powering up operato...

Page 18: ...te Bracket Crank Arm Control Arm Release hub with release tool DO NOT REMOVE HUB Bolt crank arm to operator Slide elbow assembly on crank arm Bolt control arm to gate bracket Slide control arm into elbow assembly KEEP ARM ASSEMBLY LEVEL Bolt gate bracket to gate 1 6 Attach Gate Bracket CAUTION DO NOT REMOVE HUB A A D F F E E D B C C B Gate Bracket Control Arm D 31 Arm assembly and gate bracket MUS...

Page 19: ... the gate system that a possible hazard exists so that appropriate action can be taken to avoid the hazard or to reduce exposure to the hazard See page 3 for suggested mounting positions of signs Permanently install the supplied warning signs in locations so that the signs are visible by persons on both sides of the gate Use appropriate hardware such as wood or sheet metal screws not supplied to i...

Page 20: ... only Gate will close when the obstructed photo beam has been cleared and the close timer times out OPEN Beam Obstructed open direction photo beam will STOP the gate during the open direction only Gate will resume the open cycle when the obstructed photo beam has been cleared See page 27 for UL 325 terminal wiring for a monitored photo sensor Typical UL Photo Sensor mounting height and distance aw...

Page 21: ...nsmitter See page 27 for UL 325 terminal wiring for a reversing edge Gate Frame Closed Reversing Edge Edge Transmitter OPTIONAL wireless transmitter can be used OPTIONAL wireless transmitter can be used Typical Reversing Edge mounted on end of gate Typical Reversing Edge mounted on bottom of gate when necessary If the bottom of gate is greater than 6 but less than 16 above the ground at any point ...

Page 22: ...olor code all wiring It is recommended that a surge suppressor be installed on the high voltage power lines to help protect the operator and circuit board from surges and power fluctuations Secondary operator MUST have it s own input power wire when installing dual gate operators See next page DANGER HIGH VOLTAGE Optional Heater Installation Note When installing a heater refer to the high voltage ...

Page 23: ...H NO NC 3 BUTTON CONTROL SW1 SW2 OFF ON POWER P4 P2 1 6 TIME DELAY Battery Charging LED Monitor This may be red when first powering up operator depending on how much of a charge the batteries have Battery Plug P2 2 3 Input Power for Dual Gate Operators RED CHARGING GREEN CHARGED RED CHARGING GREEN CHARGED Important Pins 1 and 2 MUST be jumpered together when using AC input power DO NOT jumper pins...

Page 24: ...oltage power is being applied to the circuit board How LEDs Function Auto close timer when turned on SW 1 switch 2 Time Delay Adjust from 1 second full counter clockwise to approximately 23 seconds full clockwise Auto Close Timer ON 1 2 3 4 5 6 7 8 SW 1 DIP Switches ON 1 2 3 4 5 6 7 8 SW 1 ON 1 2 3 4 5 6 7 8 SW 2 Set the DIP switches on the circuit board to the desired setting See switch settings ...

Page 25: ...erator DO NOT USE for the 6524 Barrier Gate Operator DO NOT USE for the 6524 Overhead Gate Operator Switch Function Setting Description SW 2 Bottom 8 Switches Switches 7 and 8 MUST be turned OFF for Model 6524 operator OFF Reverse Shadow Input Overlapping Bi Parting Gates 3 4 7 and 8 6 OFF ON 5 Single gate operator setting or overlapping gates start to open at same time Overlapping gates ARE used ...

Page 26: ...this switch ON ONLY if a magnetic lock is connected to main terminals 11 and 12 This applies magnetic lock power and logic to these terminals which is a Normally Closed function Power is shut off 5 sec prior to gate starting and remains off while gate is opening and in the open position Power is turned on after gate is closed again Switches 1 2 Select Operator Type Sets the type operator that will...

Page 27: ...position or it could cause damage to the gate and operator With power ON Manually release the gate operator hub with the release tool See page 32 Physically move the gate to the desired open position Loosen the set screw on the OPEN limit sensor and slowly slide it under the magnetic sensor activator until the OPEN limit Sensor LED lights up on the circuit board Tighten the set screw and repeat th...

Page 28: ...sensors Press the Push to Operate button to OPEN the gate Note The LED will light up during the first seconds of gate travel Wait until it turns off before adjusting the reverse sensor PUSH TO OPERATE technician use only PUSH TO OPERATE technician use only REV SENSE Max Sensitivity Note The LED will turn on briefly when AC power is turned on Safety Note The LED will remain ON after a cycling gate ...

Page 29: ...h E M M M M L L L th h h E M M M L L L th E E M M L t ER R M M t ER R M R R R R Operation of relay is dependent on setting of SW 1 switches 6 and 7 Relay contacts can be set for Normally Open NO or Normally Closed NC operation Contact rating is 1 amp maximum at 24 volts DC ON 1 2 3 4 5 6 7 8 SW 1 NC NO ON 1 2 3 4 5 6 7 8 SW 1 SW1 switch 8 OFF 24 VDC 500 mA constant power can be provided for desire...

Page 30: ...tage Common OFF ON Gate Tracker DoorKing Access Control Systems Models 1833 1835 1837 or 1838 tracker system can be connected This system can keep track of gate operator cycle count shorted inputs loop detector problems any forced entry attempts if the gate has struck anything during the open or close cycle power interrup tions etc For more detailed information refer to the Tracker Expansion Board...

Page 31: ... 325 Terminal to UL 325 Terminal 24VDC 500 mA MAX ON 1 2 3 4 5 6 7 8 SW 1 Photo Sensors POWER Terminal 12 supplies 24 VDC 500 mA of constant power for desired accessories SW1 switch 8 MUST be OFF 1 2 3 4 ON OPEN BEAM CLOSE BEAM OPEN EDGE CLOSE EDGE ONLY connect monitored devices Edge Beam Inputs Note 3 Open and 4 Close inputs will activate in EITHER direction of gate travel 1 2 3 4 ON OPEN BEAM CL...

Page 32: ...rform this work Reverse Loops are placed on each side of the gate to prevent the gate from closing on a vehicle in the gate s path They will stop or reverse the cycling of the gate while a vehicle is in or near the gate s pathway Shadow Loop will ONLY HOLD the main gates in the Full Open Position when a vehicle is on the shadow loop However it WILL NOT stop or reverse the main gates once they star...

Page 33: ...n the gate is not moving and power has been shut off 6 KEEP GATES PROPERLY MAINTAINED Read the owner s manual Have a qualified service person make repairs to gate hardware 7 The entrance is for vehicles only Pedestrians must use separate entrance 8 SAVE THESE INSTRUCTIONS Unlock the power switch cover and open to access the AC POWER DC POWER and the operator ALARM RESET button 5 1 Power Switches a...

Page 34: ...nt system the gate will reverse and run back to the closed position The time clock input is still present but the gate will not re open Example 2 If the gate is closing and an entrapment protection device is activated the gate will either stop or reverse and run back to the open position depending upon if the external or inherent device was activated The automatic close timer will not close the ga...

Page 35: ...e and gate hardware 1 During normal powered operation emergency vehicles access the gate by use of the Emergency Vehicle Access Device installed on your gate system The type of device that is used in your community is dependent on your city codes These devices may include but are not limited to Fire Department lock boxes Click 2 Enter radio receivers strobe light sensors siren sensors etc 2 In the...

Page 36: ...e can now be manually operated B C Unlock the cover and rotate sliding door A CAUTION DO NOT REMOVE HUB Never attempt to manually push open any gate with an operator attached to it until you have verified that ALL power to the operator has been shut off 6524 065 R 12 17 32 ...

Page 37: ...devices cannot be made operable do not place this operator in service until the malfunction can be identified and corrected Always check the entrapment protection devices external and internal when performing any maintenance If any of these devices cannot be made operable remove this operator from service until the cause of the malfunction is identified and corrected Keeping this operator in servi...

Page 38: ...n be a bad motor wire connections from the control board to the motor or a bad control board If the motor runs in both steps above contunue troubleshooting control board and accessories Operator will not run Power LED is ON 1 Check the input indicator LEDs They should only come ON when a keying device card reader push button etc is activated If any of the input LEDs are ON continuously this will c...

Page 39: ...he keying device If LED does not light replace control board Check motor as described above Check that the reverse sensitivity is properly adjusted Disconnect the gate from the operator and check that the gate operates freely without any binding Check the loop detector LEDs and input LEDs Any that flash ON will cause the gate to reverse Check for proper loop wiring A mis wired loop detector will c...

Page 40: ...at the operator is in a hard shutdown condition The tone will continue to sound for five minutes and then will beep once every five seconds The alarm reset button must be pressed or power must be removed and then reapplied to return the operator to normal operation Short tone is heard every five seconds This indicates that the operator has been in a hard shutdown condition in excess of five minute...

Page 41: ...gates and is a fail safe device allowing emergency vehicle access upon power outage P N 1216 080 and P N 1216 081 Control Station Interior station mounts into single gang electrical box Provides open and hold open manual operation of the gate P N 1200 017 115 VAC Heater and Fan Assembly Cold weather climates where temperatures drop below 40 F 4 C For 115 VAC input power ONLY P N 6500 480 Interconn...

Page 42: ...lts to remove hub assembly from hub extension shaft Limit Sensor Assemblies Loosen set screws on plastic limit assemblies to remove them Be CAREFUL not to damage limit sensor wires after the assemblies have been removed Note Close Limit Sensor must be reinstalled on TOP of Open Limit Sensor Bushing Lock Plate P N 6500 123 OPEN CLOSE Limit Sensors P N 6600 032 Close Bracket P N 6600 030 Open Bracke...

Page 43: ...rmer Toroidal Blue Blue Blue Blue Blue Com Purple Purple Purple Red Red Red Black Black Gray Gray Gray Gray Gray Orange Brown White White White Yellow Yellow Brown Brown Brown Red Brown Brown PUSH TO OPERATE technician use only Remote Radio Receiver Terminal 12 V 3 Amp Hr Battery 12 V 3 Amp Hr Battery Batteries OFF ON 115 VAC NEU L1 L1 L2 HOT L2 HOT L2 HOT L1 Chassis Ground OFF ON 230VAC Alarm 115...

Page 44: ...el 6524 080 Model 6524 080 Model 6524 080 Installation Owner s Manual AC Powered Vehicular Swing Gate Operator For Solar Power See 6524 066 Solar Manual THIS PRODUCT IS TO BE INSTALLED AND SERVICED BY A TRAINED GATE SYSTEMS TECHNICIAN ONLY Visit www dkslocator com to find a professional installing and servicing dealer in your area EXTERNAL ENTRAPMENT PROTECTION MUST be installed or the gate operat...

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