DEHACO Dust Control Unit User Manual Download Page 1

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DEHACO B.V.

Kruisbaak 25, 2165 AJ Lisserbroek (NL)

Tel.:+31(0)88 20 20 600

www.dehaco.nl

[email protected]

Dehaco Tera 45, 60, 75, 90. Model year 2016 -

- File:User Manual_Tera 400V Dust Control Unit_UVC6000_v3.0_EN.docx

User manual

Dust Control Unit

Dehaco TERA 45 - 60 - 75 - 90

Specifications - Safety - Use - Maintenance

All people involved in commissioning, operation, maintenance and repair must be given - a

copy of - these instructions!!

Summary of Contents for Dust Control Unit

Page 1: ...ra 45 60 75 90 Model year 2016 1 of 31 File User Manual_Tera 400V Dust Control Unit_UVC6000_v3 0_EN docx User manual Dust Control Unit Dehaco TERA 45 60 75 90 Specifications Safety Use Maintenance All people involved in commissioning operation maintenance and repair must be given a copy of these instructions ...

Page 2: ...unit 27 17 7 Skid 28 17 8 Fast trailer 29 17 9 Wall attachment with operating column 30 18 EC conformity declaration 34 Original user instructions in accordance with appendix 1 art 1 7 4 of the Machinery Directive 2006 42 EC All rights reserved No part of this publication can be reproduced placed in an automated database photocopied copied or released into the public domain in any shape or form or...

Page 3: ...ople involved in the machine s commissioning operation and maintenance These people must Possess the knowledge and qualifications needed to perform their tasks Have read and understood this user manual Comply with all stipulated safety instructions If necessary must possess sufficient appropriate and good quality tools This user manual the type plate and the safety stickers placed on the machine f...

Page 4: ...eatures the models 45 60 75 and 90 with the number representing the maximum spraying distance in meters The unique thing about the Tera Dust Control Unit is that droplet size can be configured irrespective of water quantity The Dehaco TERA has been developed for outdoor use This easily portable and configurable unit has been produced to spray very fine water for dust control during demolition and ...

Page 5: ...enerator and shovel skid Operating options include Electrical height adjustment A radio remote control Touchscreen operation Remote control via a smartphone app Inspection via the internet Basic set up includes a mounting base see page 1 Options for basic set up include Skid with insert for forklift truck Skid with fast trailer Skid with slow trailer Or Basic frame CC water tank 2200 l Options in ...

Page 6: ...ew 1 Atomizer 2 Safety grill 3 Movement block for height adjustment 4 Emergency stop button 5 Control panel 6 Swivel head 7 Transport skid optional 8 Locking pin for Tera trailer or skid adapter 9 Movement block for swivel head 10 Water flow meter 11 Water filter 12 Inlet STORZ with manual tap 13 Lifting eye transport hook 14 Wireless controls Optional 15 5phase socket 63 32A T60 T75 T90 T45 1 2 3...

Page 7: ...ment during demolition transshipment and renovation activities Use with drinking water WARNING Any use other than that mentioned above will relieve DEHACO of all its responsibilities Use for other purposes or with other water qualities incl mineral water surface water etc has not yet been tested by Dehaco When considering other applications please contact Dehaco IN ADVANCE to discuss whether the m...

Page 8: ...ht Recorded capacity Setting 3 Power Boost kW 17 21 28 Setting 2 Eco Boost kW 13 5 17 23 Setting 1 Eco kW 11 13 5 21 Water connection STORZ coupling C52 NOK 66 mm Ideal supply pressure bar 3 3 3 3 Min supply pressure bar 2 2 2 2 Max supply pressure bar 6 6 6 6 Water consumption meter Standard on all models Water consumption l hr 100 1500 500 4500 Droplet size 3 settings large medium and fine OPTIO...

Page 9: ... used to determine that noise emissions when the machine is operational amount to 70 dB A at a distance of 1 m WARNING Use hearing protection if you work in the immediate surroundings of the machine The estimated noise level causes Dehaco to strongly recommend wearing hearing protection although there are currently no measurements to support this stance 5 4 EMC Electromagnetic compatibility EMC re...

Page 10: ...temporary construction lighting to retain a clear overview All people who are involved with installation commissioning operation maintenance and repairs must have the level of knowledge and qualifications required for their task have read and understood this user manual comply with all indicated safety instructions If necessary must possess sufficient appropriate and good quality tools WARNING The...

Page 11: ...ng operation 7 Storage The following actions are recommended if the machine has not been used for an extended period of time TAKE NOTE Always be careful with bearings when using a sprayer blower to clean the machine Carefully rinse the machine using clean tap water DO NOT USE A HIGH PRESSURE CLEANER Perform maintenance Possibly apply a preservative Store the machine in a dry and frost free locatio...

Page 12: ...at must be sprayed but far enough to operate without being hindered When doing so consider the power cable do not always drive over it water supply wind direction spraying distance and swivel range 2 Place the Dust Control Unit on a smooth hardened and reasonably horizontal surface 3 For a trailer based TERA Activate the brake on the trailer and uncouple it Lower both support pillars at the rear s...

Page 13: ...er Press the reset button Turn off the machine remove the plug from the connector wait 1 minute and then restart the machine PHASE ERROR will be illuminated by a phase problem First check the extension lead s the power supply generator and fuses Then restart the TERA When the TERA comes to a standstill after a short running period replace the extension leads by extension leads with a larger cross ...

Page 14: ...left and right with the starting position as central point The buttons can now be used to increase or decrease the swivel angle The central point will remain the same If adjusted the angle will decrease increase on the left as well as the right hand side 9 3 Switching off Turn off the water supply Press the OFF button The ventilator will stop swiveling will stop and the drainage valve will open so...

Page 15: ... Keep the machine clean This reduces the risk of accidents and works really well TAKE NOTE Clean carefully Do not spray with a high pressure cleaner Every two months Clean the machine Spray moving parts with WD 40 Tightening torques The following tightening torques can be used for 8 8 hexagonal bolts Wurth M8x 1 25 8 8 25 Nm M10x 1 5 8 8 50 Nm M12x 1 75 8 8 90 Nm M16x 2 0 8 8 220 Nm M20x 2 5 8 8 4...

Page 16: ...for the frequency regulator to reinitialize and then restart The TERA does not generate enough water output Check the capacity of the water supply Check the water hose trapped damaged leaking Clean the water filter in the base of the TERA The water filter is located next to the water meter photo arrow Open the filter and clean the element Carefully replace the filter element The TERA malfunction a...

Page 17: ...roplets of water which disperse in the air showers whirlpool Dust Control Units Bacteria can grow at 20 50 C in static water Simple basic prevention measures Always use tap water Rinse the water hose before connecting it Carefully empty the Dehaco TERA after use TAKE NOTE Users are personally responsible for legionella prevention for further information please visit www rivm nl You have been warne...

Page 18: ...NOT be provided for defects caused if the machine has demonstrably been overburdened the machine has been used for purposes for which it was not constructed the maintenance has been performed demonstrably badly the information from this manual has not been properly complied with the machine has been used by unauthorized persons the machine has been repaired using parts which are not original the m...

Page 19: ...after long term use then follow the procedure below so it can be processed in a responsible manner Clean the machine Disassemble electrical components They can be disposed of separately Disassemble plastic components they can be disposed of separately The remaining components are made of steel and can be scrapped 16 Parts The parts list has been supplied as a separate document This machine has bee...

Page 20: ...medium large Water quantity use to configure between 1000 and 4000 l hr in steps of 500 l hr Within VENTILATOR can be switched on off MOVEMENT for swiveling can be switched on off TRANSPORT POSITION for transport see screen 4 CONFIGURE MOVEMENT see screen 3 Now configure the required settings for ventilator speed droplet size and water quantity Then select configure movement you will see screen 3 ...

Page 21: ...creen swiveling will then stop Press TRANSPORT POSITION the ventilator will swivel to the central position and the drainage valve will open so excess water can drain from the water nebuliser This will help to prevent legionella during the summer and frost damage during the winter Remove the power cable Error message on the touchscreen An error message has been displayed in the red section Resolve ...

Page 22: ...p iOS Android Chrome on your smartphone Connect to the TERA s WIFI network The unique IP address which is different on every water nebuliser is located on the inside of the flap Start the VNC Viewer app Enter the VNC IP address which is listed second on the inside of the flap The smartphone will now show the same screen as the touchscreen and the Dust Control Unit can be operated via the smartphon...

Page 23: ...tic operation by pushing first button 5 and then button 6 shortly after each other within 1 5 sec Once again 5 and 6 shortly after each other puts the machine back in MANUAL mode Buttons 5 and 6 can now be used to increase or decrease the swivel angle The central point will remain the same Adjusting comes in steps so the button has to be pressed several times in succession When adjusting the angle...

Page 24: ...water to flow through the water hose before connecting Carefully empty the dust control unit after use The UVC6000 kills the bacteria that are present in the water by means of ultraviolet light significantly reducing the risk of spreading legionella The UV unit is placed against the left column of the TERA the control panel against the right column 17 4 2 Starting The UVC6000 does NOT start at the...

Page 25: ...s and leave them open until the TERA is started again 17 4 4 Maintenance The UVC is virtually maintenance free 1 Regularly check the LED indicator 2 Open the drain taps if there is a risk of frost 17 4 5 Replacing the UV lamps If the LED indicator on the control panel lights up in red the UV lamps need replacing 1 Shut down the machine and switch off the power supply 2 Remove the UVC6000 cover fro...

Page 26: ...e assembled on the water tank and also features a connection for the Dehaco power unit The TERA CC is an aluminum tank equipped with a manhole an immersion pump a Storz C52 NA66 filling valve with floater for automatic filling control lifting eyes and a tap The tank is protected using a galvanized steel protective frame The immersion pump is controlled at the same time as the TERA and features a f...

Page 27: ...p and floaters 17 6 Power unit 17 6 1 Description The water tank can be connected to a power unit to create a fully stand alone TERA system This is an SDMO power unit featuring Dehaco colors It is supplied on a galvanized sledge and can be placed on the tank using a forklift truck Original SDMO operating and maintenance instructions will also be supplied MAKE SURE YOU READ THEM 17 6 2 Specificatio...

Page 28: ...17 7 1 Description When combined with a skid the TERA atomizer can be easily transported using a forklift truck The skid also serves as a base foot and interface for combination with a fast trailer or skid adapter 17 7 2 Specifications Dimensions 164x140x34 cm Forklift insert 2 x tube of 19x9 cm External dim 90 cm 17 7 3 Use No specific instructions for use 17 7 4 Maintenance Monthly Clean Repair ...

Page 29: ...railer 17 8 1 Description The fast trailer has been developed so the TERA and skid can be easily deployed at different locations The trailer complies with all applicable RDW requirements 17 8 2 Specifications 17 8 3 Use Put the skid on the trailer and clamp it in place using the locking pins at the rear Drive the trailer to the desired location and release the clamps Always use both support pillar...

Page 30: ...l attachment can be tilted so the spray can be better directed 17 8 2 Specifications Retaining wall width 400 810 mm Tilted set up 0 to 44 Total width 1125 mm 17 8 3 Use Determine the ideal place for the wall attachment and the operating column Install the wall attachment and clamp it to the retaining wall using 4 anchor bolts 2 front and 2 rear Also clamp the operating column to the base using an...

Page 31: ...isbaak 25 NL 2165 AJ LISSERBROEK declare entirely under our own responsibility that the product Brand DEHACO Machine TERA Fog canon Type TERA 45 TERA 60 TERA 75 TERA 90 to which this declaration applies meet all stipulations in the following directives Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC and in conformity with the following standards and or oth...

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