Dando TERRIER Mk 1 Operating And Maintenance Manual Download Page 185

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7:1 ROTARY ATTACHMENT, FULL GUARD – (TERRIER OPTIONAL EXTRA)

PST2250F201

ITEM
NO

PART NUMBER

QTY

Description

PST2065H000

Pin - Mast Foot Plate

PST2114H000

Wheel Stub Axle

PST2254H101

Housing

PST2255M001

Housing Cap

PST2258M001

Mast Foot Plate Opening Half Fabrication

PST2260F001

Inner Mast Fabrication - Ra

PST2261F001

Outer Mast Fabrication – Ra

PST2266H001

Bottom Energy Chain Bracket

PST2266H002

Bottom Energy Chain Bracket - Left Hand

PST2268H001

Parking Support

PST2270M001

Lower Pin

PST2272H001issA 1

Multi Driver

PST2273M001issA 1

Multi Thrust Washer

PST2274M001

Pin Adapter

PST2300F001

Guard Assembly

ST07656X133

Hex Head Bolt

ST09808X133

Hex Hd Bolt

ST09889X163

Spiral Retaining Ring - Internal - Light Duty

ST01876X168

Female Snap Coupling

ST09883X182

Energy Chain Complete - Terrier 7:1 Ra

ST00180X270

Straight Greaser

ST08967X315

Male Bulkhead Coupling

ST00245X326

Male/Male Stud Adaptor

ST00395X326

Male Stud Adaptor

ST11077X326

Male 60

Cone / Taper Stud Adaptor

ST00246X328

Bonded Seal

ST00300X328

Bonded Seal

28A

ST09813X337

Wheel Hub C/W Bearings

28B

ST09813X337

Wheel Hub Cap

28C

ST09813X337

Wheel Nut

ST11078X343

Female Swivel Nut 60

Cone 90

Equal

Compact Elbow

ST09763X476

Reduction Gearbox (7:1) & Motor Omr80

ST09936X500

Serial Number Plate

ST09755X510

Nyloc Nut

ST08406X511

Full Nut

ST09815X520

Slotted Nut

ST09844X542

"O" Ring

Summary of Contents for TERRIER Mk 1

Page 1: ...k 1 C W PERCUSSIVE 2 2m ROTARY MAST DANDO DRILLING INTERNATIONAL LTD UNIT G FORD AIRFIELD INDUSTRIAL ESTATE FORD Nr ARUNDEL WEST SUSSEX BN18 0HY ENGLAND E MAIL info dando co uk WEB SITE http www dando...

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Page 3: ...SECTION 1 GENERAL...

Page 4: ......

Page 5: ...ibility of the owners or hirers of such products to ensure that operators are provided with these Manuals and are suitably instructed regarding the purpose of these Manuals and safety instructions In...

Page 6: ...T IS DANGEROUS TO HEALTH 1 Operate in a well ventilated place and use appropriate extraction equipment or a damp cloth to remove dust 2 Dampen all dust 3 Dispose of waste in heavy gauge plastic sacks...

Page 7: ...d stand squarely with a solid footing and should lift the load slowly by straightening the legs rather than the back f Care should be exercised when handling weights which must be moved with artificia...

Page 8: ...heavy loads are to be moved it is advisable to have all lights on for road travel even in broad daylight h On arrival at the site ground conditions should be checked before driving in and a watch kep...

Page 9: ...ling due to the nature of the ground the existence of high water gas or oil pressures in the strata surface and underground installations and services d The site should be inspected before rig entry t...

Page 10: ...ould be neatly stacked preferably on appropriate racks and maintained in a clean condition f Threads and connectors should be regularly cleaned and greased and preferably protected with thread protect...

Page 11: ...ing f Care should be taken that operators keep hands and feet away from rods or other tubulars passing through the guide table and not to have hands or feet in positions where they could get stuck g W...

Page 12: ...ndling rods w Pull should not be exerted simultaneously on hoist and hydraulics since when the hydraulic lift is released overload on the hoist rope will occur x Hoist ropes should be examined daily f...

Page 13: ...a Compressors should be set up on level ground so that internal lubrication is not adversely affected and proper loading is put on bearings b Compressors should preferably be sited up wind from the ri...

Page 14: ...e drained off daily or more frequently if there is a high humidity level o Air receivers should be thoroughly cleaned and examined at least once in every period of twenty six months by a competent per...

Page 15: ...nts is necessary the correct lifting equipment should always be used and it should be ensured that struts and chocks are strategically placed as the process continues g The ignition key should always...

Page 16: ...e next stand of pipe is being picked up Non skid materials are useful in some areas to prevent slipping 1 5 9 SITE ABANDONMENT a Every uncompleted borehole should be fenced or temporarily capped in a...

Page 17: ...should be initiated and encouraged by both management and supervisory staff h Emphasis should be made on the value of efficient teamwork towards the goal of high and safe production i It cannot be to...

Page 18: ...an added disinfectant Any clothing or boots that have become contaminated should be washed cleaned or disinfected Any cut scratch or abrasion should be cleaned treated with antiseptic and completely...

Page 19: ...y wear them t Hairnets should be worn by persons with dangerously long hair Loose clothing i e trailing scarves ties etc should be avoided especially when working near rotating machinery u Rig personn...

Page 20: ...oded cracked bent worn or improperly applied end connections v Severe kinking crushing cutting or under stranding vi Heavy wear and or broken wires may occur in sections in contact with equaliser shea...

Page 21: ...pe is kept clear of dirt and abrasive materials l Rope should be kept tightly and evenly wound on the drums m When the rope is feeding onto the drum it should not be touched by hand n In order to prev...

Page 22: ...on which can operate under maximum load aa Whenever possible new wire rope should be run under light load for a short period after it has been installed in order to adjust the rope to working conditio...

Page 23: ...orbidden to transport or lift people or objects When the machine is lifted or transported follow the instructions in the appropriate chapter During movement on slopes whether going forwards or reversi...

Page 24: ...FIGURE 1 1 SAFETY WEDGE LOCATION...

Page 25: ...HEN STARTING UP 5 FIT MAST LOCATION LOCKING LOCATION PINS BEFORE DRILLING 6 ALWAYS INSURE HANDBRAKE IS ON BEFORE RAISING LEVELLING RAMS 7 ALWAYS HAVE ALL JACKS IN CONTACT WITH GROUND BEFORE RAISING MA...

Page 26: ...AND ANY NYLON PIPING OR RUBBER HOSE FAILURE TO COMPLY WITH THESE WARNING WILL LEAD TO COMPONENT DAMAGE AND MAY CAUSE INJURY 4 ANTI FREEZE CONTAINS TOXIC CHEMICALS ETHYLENE GLYCOL WHICH MUST NOT BE SWA...

Page 27: ...Y HEAD IS IN ITS CORRECT POSITION 12 DO NOT ATTEMPT TO ADJUST PRESSURE RELIEF VALVE SETTINGS ABOVE THAT RECEOMMENDED 13 DO NOT MIX MAKES OF HYDRAULIC OIL SEE LIST OF RECOMMENDED OILS 14 DO NOT RAISE M...

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Page 29: ...SECTION 2 TECHNICAL DATA...

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Page 31: ...752m 2 2m ROTARY MAST Overall Height Mast in Transit 2 205m Maximum Working Height Mast Erected 4 766m Minimum Working Height Mast Erected 2 803m Overall Width Mast in Transit 0 801m Maximum Working...

Page 32: ...for PTO 19l min Max Pressure for Travelling 190Bar 2 2 6 STABILISING OR LEVELLING JACKS Two front legs attached to base of mast 2 2 7 DRIVE HAMMER Hammer Weight 63 5kg or reduced to 50kg Speed 0 50 b...

Page 33: ...SECTION 3 OPERATING INSTRUCTIONS...

Page 34: ......

Page 35: ...patched completely assembled and in full working order For rigs dis assembled in any form see separate instructions Before using the rig it is strongly recommended that the operator becomes completely...

Page 36: ...sequence which could reflect the order in which they could be used in a specific drilling application 3 4 1 CONTROL PANEL SEE FIG 3 1 FIGURE 3 1 CONTROLS 3 4 2 VALVE CONTROLS SEE FIG 3 2 A Mast Cylind...

Page 37: ...FIGURE 3 2 VALVE CONTROLS A B C...

Page 38: ...vers 1 and 2 into symmetrically opposite positions The greater the angulation of the lever the faster the countersteering The manoeuvre must be carried out with the utmost attention and caution and po...

Page 39: ...rilling slot the two front legs into the base of the mast secure with the locking pins Remove the mast locking pin Item 7 Drg PST2000 F 200 and raise the mast Control Lever B Then remove the frame sli...

Page 40: ...ction of eight to be removed Relocate right hand guide rod and reattach the guide rod retaining plates Replace guard Machine is now set for dynamic probing with a 50kg weight and 500mm drop Dynamic Pr...

Page 41: ...re that the body support rod Item 9 Drg TAV 1 96240003 is located fully in the socket on the underside of the body 3 13 EXTRACTION RAM PULL Operators should not exert max extraction ram pull of 7 Tonn...

Page 42: ...or drilling method requiring air or fluid circulation attach appropriate supply hose to the ball valve located on side of the swivel housing control tap in closed position Ensuring that the area is cl...

Page 43: ...When adding or removing drilling tools from the borehole be sure they are supported at all times by the appropriate holding forks to prevent drilling tools falling down the borehole...

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Page 45: ...SECTION 4 GUIDANCE FOR DRILLING APPLICATIONS...

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Page 47: ...angle The drill rod box end can then be lifted and offered up to the driving pin and by rotating the head the joint will be screwed up By raising the carriage assembly the drill rod will be lifted an...

Page 48: ...of the borehole This prevents the hammer from being freely withdrawn This often occurs when there is a small amount of water sufficient to dampen the cuttings One method of overcoming this problem is...

Page 49: ...s by using gravity feed controlled by the Holdback Pressure Control No 30 as described in the previous paragraph D T H Hammer Drilling 4 6 POINTS TO REMEMBER 1 LOSS OF ROTATIONAL SPEED AND TORQUE Move...

Page 50: ...n the hose to the female Bauer fitting on the pump and lock in place Prior to making the above connection it is advisable to fill the suction hose with water to assist in priming the pump Ensure sucti...

Page 51: ...se and the air supply hose are not crossed or intertwined There must be a non return valve in the foam injection line from the pump When drilling commences the water injection pump should be brought o...

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Page 53: ...SECTION 5 RIG MAINTENANCE AND SERVICE...

Page 54: ......

Page 55: ...the system Any fuel refilling must be handled with the engine switched off and far from any source of fire Do not fill the tank up to the overflow and leave room about for fuel expansion inside the ta...

Page 56: ...distilled water only WARNING Old dead batteries must be disposed of through an authorised company Keep cable terminals secured well and protect with grease or better still pure Vaseline When disconne...

Page 57: ...te lubrication table Change the oil after the first 200 hours and afterwards every 1000 hours or once a year To fill up or repair check that the dipstick in the screwed plug stays immersed by about 10...

Page 58: ...quired and tighten or loosen screw A or B just enough to achieve desired speed Subsequently fasten nut C in the new position Repeat the operation until the desired speed has been achieved NOTE ALWAYS...

Page 59: ...eck that the track tightness is correct Then raise the machine and set it on the ground It is now ready for use Periodically check that the support pins for rollers P are perfectly locked This is done...

Page 60: ...0 3 L For the type of lubricant refer to the lubrication table The emptying of the gear is done immediately after operation when the oil is still hot to avoid deposits of impurities Pay careful attent...

Page 61: ...ne bonnet See Figure 5 5 FIGURE 5 6 HYDRAULIC OIL FILTER Replacement of the C filter is as follows 1 The filter must be replaced after the 1st 50 hours of work and then every 500 hours 2 Unscrew the C...

Page 62: ...the hydraulic oil to working temperature by leaving the diesel motor to idle and slightly accelerated for about 5 10 minutes N B In case of any difficulties or doubts it is advisable to contact an au...

Page 63: ...not match the set point operate the max pressure valve V2 set on the distributor turning it until the pressure indicated in the table has been reached RIGHT TRACK To check correct pressure once the ma...

Page 64: ...necting and disconnecting the points for inserting the manometer check for oil leaks It is advisable to perform the above operation over an impermeable or plastic sheet WARNING The oil must be dispose...

Page 65: ...urn off the switch S and bring the rpm of the diesel engine to a minimum Otherwise once the motor has stopped it will not be possible to start it again Do not use the power take off continuously and f...

Page 66: ...ITY L DIESEL ENGINE AGIP SUPERMOTOROIL 15W 40 SEE ENGINE MANUAL ENGINE RADIATOR AGIP ANTIFREEZE 1 3 DRIVE REDUCTION UNIT AGIP ROTRA MP 80W 90 EACH LT 0 3 HYDRAULIC SYSTEM AGIP ARNICA 46 2 20 7 GREASIN...

Page 67: ...REPLACEMENT IN HOURS 8 50 100 500 1000 2000 CLEANING TRACK PUMP BODY PROTECTION SPACE HYDRAULIC OIL TANK CONTROL AND POSSIBLE RESTORATION BATTERY LIQUID LEVEL TRACK TIGHTNESS HYDRAULIC OIL REPLACEMEN...

Page 68: ...after PART NUMBER DESCRIPTION SERVICE INSTRUCTIONS ST08894X248 Oil Filter Engine Every 100 Hours ST08895X248 Fuel Filter Engine Every 100 Hours ST08896X248 Air Filter Element Engine Every 100 Hours DE...

Page 69: ...Empty fuel tank Wrong Fuel Starter motor or Electromagnet damaged Check replace or clean Reposition correctly as in engine use maintenance manual Check refill Check replace clean the tank Refer to au...

Page 70: ......

Page 71: ...SECTION 6 SPARE PARTS ILLUSTRATIONS AND LISTINGS...

Page 72: ...23...

Page 73: ...acket 14 PST 2173 F000 1 Durbar Plate Installation 15 4 Self Locking Nut 16 3 Linch Pin 17 4 Hex Head Bolt 18 6 Hex Head Bolt 19 2 Hex Head Bolt 20 PST 2065 H000 2 Locking Pin Mast Base Plate 21 2 Nut...

Page 74: ...25...

Page 75: ...H000 2 Stop Cushion 13 PST 2024 H100 1 Sample Tube Connector 14 PST 2025 H000 1 Idle Sprocket 15 PST 2029 H000 1 Idle Sprocket Shaft 16 PST 2030 H000 1 Motor Sprocket 17 PST 2031 H000 1 Light Anvil Ad...

Page 76: ...27...

Page 77: ...ead Bolt 38 ST03357X127 3 Ball Bearing 39 ST09882X161 1 Roller Chain 40 1 Motor 41 1 Straight Rectangular Parallel Key 42 1 Thin Nut 43 2 Ordinary Nut 44 1 Thin Nut 45 1 Ordinary Washer 46 ST04295X883...

Page 78: ...29...

Page 79: ...aptor 5 26 M M Adaptor 6 4 F F Swivel Nut Adaptor 7 4 Bulkhead Fitting 8 2 Bulkhead Fitting 9 1 Ball Valve c w Handle 10 9 Male Self Sealing Coupling 11 9 Female Self Sealing Coupling 12 16 Straight S...

Page 80: ...31...

Page 81: ...T NUMBER QTY DESCRIPTION 1 PST 2026 F100 1 Guard R H 2 PST 2027 F200 1 Guard Upper L H 3 PST 2028 F100 1 Guard Sprocket Lower L H 4 PST 2037 H000 1 Lift Chain Wear Strip 5 PST 2044 F000 1 Front Mast G...

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Page 83: ...05F100 ITEM PART NUMBER QTY DESCRIPTION 1 PST 2080 H000 1 Modified Swivel Body 2 PST 2081 H000 2 Body Guide 3 PST 2082 H100 1 Connector Cradle 4 PST 2083 H000 1 Connector 5 1 Hyd Motor 6 4 Soc Hd Cap...

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Page 85: ...174 H000 1 Base Plate Centre 2 PST 2175 H000 1 Base Plate L H 3 PST 2176 H000 1 Base Plate R H 4 PST 2177 H000 1 Base Plate L H 5 PST 2178 H000 1 Base Plate R H 6 PST 2179 H000 1 Vice Plate 7 PST 2180...

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Page 87: ...ER QTY DESCRIPTION 1 RPD07 1 Barrel 2 RPC005 1 Piston Rod 3 RP154 1 Piston 4 RP134 1 Head Bush 5 RP115 1 End Plug 6 RP263 2 Bush 7 RP093 2 Inlet Port 8 GHK118149 1 Rod Wiper Seal 9 TSE157118 G 1 Gland...

Page 88: ...39...

Page 89: ...R QTY DESCRIPTION 1 RPD10 1 Barrel 2 RP635 1 Piston Rod 3 RP157B 1 Piston 4 RP137B 1 Head Bush 5 RP118 1 End Plug 6 1 Special Rear Flange 7 RP094 2 Inlet Port 8 GHK157188 1 Rod Wiper Seal 9 TSE196157...

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Page 91: ...SPARE PARTS ILLUSTRATIONS AND LISTINGS FOR UNDER CARRIAGE ENGINE...

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Page 183: ...SPARE PARTS ILLUSTRATIONS AND LISTINGS FOR 7 1 HYDRAULIC ROTARY ATTACHMENT OPTIONAL EXTRA...

Page 184: ...16 2 52 2 45 2 34 2 42 2 28A 2 28B 2 28C 8 50 2 3 1 18 2 4 1 13 1 39 4 21 3 27 2 36 1 41 8 24 2 46 1 40 1 44 1 12 1 25 1 29 1 ITEM 57 NOT SHOWN IN THESE VIEWS FOR CLARITY 6 1 7 1 8 1 9 1 10 1 1 2 5 1...

Page 185: ...Guard Assembly 16 ST07656X133 2 Hex Head Bolt 17 ST09808X133 16 Hex Hd Bolt 18 ST09889X163 2 Spiral Retaining Ring Internal Light Duty 19 ST01876X168 2 Female Snap Coupling 20 ST09883X182 2 Energy Cha...

Page 186: ...A A A A PST2250F201 7 1 ROTARY ATTACHMENT FULL GUARD HYDRAULIC SCHEMMATIC RUNS THROUGH ENERGY CHAIN IN PAIRS EACH SIDE OF MAST 63 4 22 4 26 4 60 2 19 2 62 4 23 2 26 3 61 1 PULL DOWN CYLINDER HEAD MOTO...

Page 187: ...Plain Washer Bright 49 ST00651X885 4 Spring Washer 50 ST00777X885 2 Spring Washer 51 ST01557X885 8 Spring Washer 52 ST09814X888 2 Wheel Rim C W Tyre 7 1 ROTARY ATTACHMENT FULL GUARD TERRIER OPTIONAL E...

Page 188: ...5 5 6 6 7 7 8 8 9 9 10 10 12 12 13 13 8 8 14 14 15 15 16 16 16 16 17 17 19 19 20 20 21 21 22 22 5 5 11 11 23 23 18 18 DANDO TERRIER 2002 SAMPLING RIG HYDRAULIC ROTARY ATTACHMENT 7 1 REDUCTION GEARBOX...

Page 189: ...6 Screw 3 1 O Ring 4 1 Output Shaft 5 2 Key 6 1 Key 7 1 Oil Seal 8 2 Bearing 9 1 Output Support 10 1 Air Escape Plug 11 2 Oil Level Plug 12 1 Magnetic Plug 13 2 Steel Plug 14 1 Ring Nut Washer 15 1 W...

Page 190: ...5 4 4 1 1 14 14 16 16 15 15 19 19 18 18 18 18 24 24 20 20 12 12 17 17 22 22 25 25 23 23 26 26 27 27 28 28 21 21 7 7 9 9 10 10 11 11 12 12 6 6 2 2 3 3 DANDO TERRIER 2002 SAMPLING RIG TWO SPEED CHANGE U...

Page 191: ...1 Pinion 5 1 Coupling 6 1 Bearing 7 1 Bearing 8 1 Input Shaft 9 1 Spring 10 1 Ball 11 1 Fork 12 3 Spring Pin 13 2 Sliding Block 14 1 Housing 15 1 Magnetic Plug 16 2 Oil Level Plug 17 1 Air Escape Plug...

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Page 193: ...APPENDIX A KUBOTA DIESEL ENGINE...

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Page 233: ...APPENDIX B MESSERSI MINI TRANSPORTER...

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Page 235: ...USE MAINTENANCE 03672872 MINITRANSPORTER TCH K722 N ______________...

Page 236: ...2...

Page 237: ...ECKS AND CONTROLS 22 5 3 TIGHTENING THE TRACKS 28 5 4 PUMPS MAINTENANCE 30 5 5 LUBRICANT TABLE 30 5 6 DIESEL ENGINE 30 5 7 MAINTENANCE SUMMARY TABLE 31 6 6 HYDROSTATIC TRANSMISSION SYSTEM 32 6 1 HYDRA...

Page 238: ...rting up the engine make certain that there are no people near the machine in particular children Never transport or lift people Never operate the machine unless you are in good physical condition nev...

Page 239: ...wing symbols to indicate safety messages To make the reading of this manual easer follow the indications below DANGER Whenever this symbol appears there is significant danger or risk for the safety of...

Page 240: ...For any requests always indicate the type and machine number reported on this label For further clarification consult the modalities indicated in the Spare Parts Manual attached with the machine All...

Page 241: ...7 2 2 MAIN PARTS OF THE MACHINE 1 CONTROL PANEL 2 ENGINE 3 TRACK 4 SCREW TRACK TIGHTENER 5 H P T O 6 MACHINE LIFT HOOKS 7 MOBILE FOOTBOARD 1 4 3 2 6 5 7 6...

Page 242: ...the accessories Rubber tracks monoblock type with steel cords and heat treated embedded metals Central pairs of rollers on oscillating frame to better absorb rough terrain Patented track lay out to gr...

Page 243: ...livery l min 13x2 Auxiliary gear pump n 1 Oil flow l min 19 Max working pressure for travelling bar 190 Max working pressure for auxiliary system bar 170 Max speed Km h 4 0 Steering system through ind...

Page 244: ...vel LWA 101 dB Acoustic pressure at operator s ear LPA 85 dB Implementation of EEC Directive 44 2002 regarding minimum safety and health prescriptions for on the job exposure to the risks derived from...

Page 245: ...the labels also highlight the risks related to operating the machine Operators who normally wear eyeglasses must wear them to read the labels Keep the labels clean and legible paying particular atten...

Page 246: ...ks controls or maintenance operations with the engine running Never transport or lift anyone except the operator When hoisting and transporting the machine follow the instructions given in the specifi...

Page 247: ...contained in the loading bucket has been positioned in a way to prevent its accidental escape during movement If the loading bucket is also equipped with a shovel it must be positioned as high as pos...

Page 248: ...WHEN STOPPING OR PARKING ALWAYS TURN OFF THE DIESEL ENGINE Never use the machine at the rated maximum for excessively long periods of time Always alternate with periods operating at more moderate rat...

Page 249: ...LEVER 2 LEFT TRACK LEVER 3 SPEED SELECTOR LEVER 4 HYDRAULIC CYLINDER CONTROL LEVER 5 HYDRAULIC OPTIONAL TOOL CONTROL LEVER 6 ACCELERATOR LEVER 7 P T O SWITCH 8 DRIVING HANDLEBAR To operate the variou...

Page 250: ...eously by the same amount BACK push levers 1 and 2 back simultaneously by the same amount TURNING RIGHT WHEN DRIVING FORWARD WITH THE MACHINE AT A STANDSTILL push lever 2 forward of lever 1 WITH THE M...

Page 251: ...2 back vs lever 1 TURNING LEFT WHEN BACKING UP WITH THE MACHINE AT A STANDSTILL pull lever 1 back vs lever 2 WITH THE MACHINE MOVING push lever 2 forward vs lever 1 ALL STEERING AND DRIVING DIRECTION...

Page 252: ...ional tool control This lever controls another section of the main valve to operate another tool Lever 6 accelerator When the engine is started up this lever must be at the midpoint WARNING Use the le...

Page 253: ...s tools If one of the above controls gives a negative result eliminate the problem and repair the element working independently if the operations involved are covered in this manual If not contact an...

Page 254: ...n GL Ref C for the plug pre heating Keep the key in this position until the light has gone out Ref E and then turn the key to START Ref D position to start the machine After starting the key automatic...

Page 255: ...e indications in the lubricant table Always keep the lubricators clean and efficient and replace them when they are worn or damaged Careful constant greasing of the machine ensures perfect efficiency...

Page 256: ...KS AND CONTROLS Pay particular attention to the items indicated below 1 HYDRAULIC OIL TANK FILLER CAP 2 FUEL FILLER CAP 3 HYDRAULIC OIL RETURN FILTER 4 AIR FILTER 5 REDUCTION GEAR 6 COOLER 7 IDLER 3 4...

Page 257: ...sed by about 10 mm This check must be carried out when the body and the shovel are in lowered position cylinders closed Never overfill because the tank serves as an oil expansion tank during machine o...

Page 258: ...FORM THESE OPERATIONS OVER AN IMPERMEABLE OR PLASTIC CLOTH THE OIL MUST BE DISPOSED OF THROUGH AN AUTHORIZED COMPANY 4 AIR FILTER The air filter D is located under the engine bonnet To clean the cartr...

Page 259: ...table Emptying of the reduction gear must be carried out immediately after operation with the oil still hot to prevent depositing of impurities Be extremely careful during emptying since the hot oil m...

Page 260: ...requires any specific maintenance The periodic controls are limited to checks of the gear oil level and external leaks In case of a decrease or increase in the oil level inside the gear and with no ex...

Page 261: ...NG DEVICE This device is used to restore correct track tightness if they loosen during use 8 CHECKING TIGHTNESS OF NUTS AND BOLTS Periodically check tightness of the main parts of the machine Crawler...

Page 262: ...ound with new tracks Run the track blank for a few minutes so that it can settle in With the track not running check that the track tightness is correct Then raise the machine and set it on the ground...

Page 263: ...rnal side portions of the track and the guide rollers excessively frequent and rapid steering and counter steering Harpooning of the notched wheel wear during rotation WARNING The above problems requi...

Page 264: ...Agip RECOMMENDED PRODUCTS PARTS TO BE LUBRICATED QUANTITY Liters AGIP SUPERMOTOROIL 15W 40 DIESEL ENGINE See engine manual AGIP ARNICA 46 HYDRAULIC SYSTEM 20 7 lt AGIP GR SM GREASE POINTS As needed It...

Page 265: ...FREQUENCY OF SUBSEQUENT REPLACEMENTS in hours 8 50 100 200 500 1000 CLEANING Tracks Pump body guard space Hydraulic oil tank CONTROLS AND POSSIBLE REPAIR Battery fluid level Track tightness Hydraulic...

Page 266: ...the diesel motor to idle and slightly accelerated for about 5 10 minutes N B IN CASE OF ANY DIFFICULTIES OR DOUBTS IT IS ADVISABLE TO CONTACT AN AUTHORISED ASSISTANCE POINT 6 1 HYDRAULIC SYSTEM PRESSU...

Page 267: ...the table has been reached HOW TO CHECK AND RESTORE THE PRESSURE IN THE SERVICE SYSTEM BUCKET LOADER OR OTHER ACCESSORIES To check correct pressure once the manometer has been positioned in measuring...

Page 268: ...in to maximum 45 lt min For using power take off please observe the following indications put the throttle lever at the minimum connect the equipment to be used breaker wiper etc to the power take off...

Page 269: ...p for more than 4 hours WARNING Check the level of the battery fluid every 100 HOURS For the level follow the indications given on the battery casing Use only distilled water to top up Never use acids...

Page 270: ...battery terminals because they could cause short circuiting of the terminals themselves and the danger of burns To recharge always contact an Authorized Workshop The fuses box is situated in the left...

Page 271: ...lter cartridge The tracks tend to jump the traction housing The track has loosened with use Adjust following the indications reported in the paragraph on CHECKS AND CONTROLS under GENERAL MAINTENANCE...

Page 272: ...between hydraulic motor and pump Check and replace if necessary Pump and or hydraulic motor damaged Contact an authorized workshop Problem in the translation system the machine does not move or steer...

Page 273: ...39 10 10 NOTES ON MAINTENANCE DATE WORK PERFORMED HOURS WORK PARTS INVOLVED...

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Page 275: ...APPENDIX C TEST REPORTS...

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Summary of Contents for TERRIER Mk 1

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Dando TERRIER Mk 1, Operating And Maintenance Manual, Page: 185 / 276

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Summary of Contents for TERRIER Mk 1

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