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DALBO MAXICUT 920 Manual Download Page 6

 

Hose markings.............................................................................................................................. 29

 

Driving and operating .................................................................................................................. 30

 

Retrofitting .................................................................................................................................... 30

 

MAINTENANCE ............................................................................................................................. 31

 

L

UBRICATION

 .......................................................................................................................................... 31

 

A

DJUSTMENTS

 ......................................................................................................................................... 33

 

Wheels ........................................................................................................................................... 33

 

Swivel stool ................................................................................................................................... 33

 

W

ORN OUT PARTS

 ..................................................................................................................................... 34

 

K

NIFE DRUMS

 .......................................................................................................................................... 34

 

H

YDRAULICS

 ........................................................................................................................................... 34

 

REPLACEMENTS AND REPAIRS..................................................................................................... 35

 

H

YDRAULICS

 ........................................................................................................................................... 35

 

Changing out the cylinders for unfolding and folding the side sections ............................. 35

 

Changing out the cylinders for unfolding and folding the side sections ............................. 35

 

Installation .................................................................................................................................... 36

 

Changing the timing belt-cylinder ............................................................................................. 37

 

Change the gaskets on the timing belt-cylinder ..................................................................... 38

 

Installation .................................................................................................................................... 38

 

Changing the cylinder to raising and lowering the side sections ......................................... 39

 

Changing the cylinder gasket for raising and lowering the side sections .......................... 40

 

Installation .................................................................................................................................... 40

 

Change cylinders for hydraulic pull ........................................................................................... 41

 

Replacement of the gaskets for hydraulic pull ....................................................................... 42

 

Installation .................................................................................................................................... 42

 

U

NINSTALLING

/

INSTALLING OF WHEELS

 ...................................................................................................... 43

 

Replacing the bearings ............................................................................................................... 43

 

D

ISASSEMBLY OF THE KNIFE DRUM

 ............................................................................................................. 44

 

Replacing the bearings on the knife drum ............................................................................... 44

 

Installation of the bearings ........................................................................................................ 44

 

Replacement of the knife ............................................................................................................ 45

 

Installation of the blades ............................................................................................................ 45

 

DISPOSAL .................................................................................................................................... 46

 

SPARE PARTS ............................................................................................................................... 47

 

WARRANTY................................................................................................................................... 48

 

HYDRAULICS DIAGRAM FOR MAXICUT .......................................................................................... 49

 

 
 

Summary of Contents for MAXICUT 920

Page 1: ...MAXICUT EN 920 Series no 101163 XXXXXX ...

Page 2: ......

Page 3: ...r At the back you will find a list of spare parts which helps give an overview of the individual parts EU DECLARATION OF CONFORMITY DALBO A S DK 7183 Randbøl 4575883500 herebydeclaresthattheaforementionedmachineismanufacturedinaccordancewiththestip ulations in Directive 2006 42 EF which replaces the Directive 98 37 EF and the amending Di rectives 91 368 EØF 93 44 EØF and 93 68 EØF on a mutual appr...

Page 4: ......

Page 5: ...HYDRAULICS 14 DISCONNECTING 15 SETTINGS 16 TENSILE ADJUSTMENT 16 ADJUSTING THE SIDE FRAMES 17 DRIVING AND OPERATING 19 UNFOLDING AND FOLDING 19 Unfolding 19 Folding 20 TURNING IN THE FIELD OR HEADLAND 21 DRIVING SPEED 21 Power 21 TROUBLESHOOTING 22 EXTRA EQUIPMENT 23 WAVE PLATES 23 Power 24 Hose markings 24 Driving and operating 24 Retrofitting 25 GRASS DRUMS 26 Power 26 Driving and operating 26 I...

Page 6: ...e the gaskets on the timing belt cylinder 38 Installation 38 Changing the cylinder to raising and lowering the side sections 39 Changing the cylinder gasket for raising and lowering the side sections 40 Installation 40 Change cylinders for hydraulic pull 41 Replacement of the gaskets for hydraulic pull 42 Installation 42 UNINSTALLING INSTALLING OF WHEELS 43 Replacing the bearings 43 DISASSEMBLY OF...

Page 7: ...hinthemachine sreach The machine may only be operated from inside the tractor When the MAXICUT 920 is in transport position it is important that the side sections are lowered in the transport hooks before driving on public roads Likewise this secures the control levers against accidental operation Before leaving the tractor performing any adjustments maintenance or repairs to MAXICUT unfold the ma...

Page 8: ...cause serious injuries Seek professional medical assistance immediately in the event of any injury Installation There is a risk of crushing when carrying out installation People must not be positioned between the machinery and the tractor or between the parts that are being connected Maintenance and repair The machine must be properly supported while undertaking all repair and maintenance work the...

Page 9: ...ating maintenance and repair instructions as well as the exclusive use of original spare parts MAXICUT may only be used maintained and repaired by people who are familiar with the machine and who are aware of the dangers that can arise The manufacturer is not liable for damage that results from changes to the machine car ried out without the manufacturer s prior permission Furthermore the manufact...

Page 10: ...P recommended min 300 50 100 Sections pieces 3 3 3 Wheels 700 40 22 5 700 40 22 5 700 40 22 5 Weight in kg Without water approx 10 000 1380 565 With water approx 12 300 Hydraulic require ments Double acting 3 1 Single acting 1 Unpressurised return 1 Transport Width meters 3 3 3 Height meters 2 51 2 51 3 51 Length meters 8 5 8 5 8 5 ...

Page 11: ... divided into 5 key sections Safety Getting Started and Driving Extra equipment Maintenance Repairs The following symbols are used in the instruction manual for Points that are especially important for the functionality as well as the lifetime of the machine Points that are relevant to safety Delivery MAXICUT is delivered completely assembled via platform truck If MAXICUT needs to be lifted it is ...

Page 12: ...UT 920 in work mode MAXICUT sintendedpurposeisharvesting forexample corn sunflowerorrapeseed Thema chine s total weight and the nature of the soil play a large part here The machine is most effective when the knife drum is completely filled with water and the soil is completely dry The containers must not be filled with water or a liquid with a density less than 1 15 g cm This avoids overloading t...

Page 13: ...asonably drained The plant material must not be any stiffer than corn stalks The machine may only be used after first being attached to an agricultural tractor by way of connection to the rear 3 point hitch The machine can work at a maximum speed of 20 km h The speed shall however always be adjusted to the nature of the area This means for example that transverse crops must be driven over at a muc...

Page 14: ...secure the connection with ball joints and linchpins Hydraulics By default the MAXICUT 920 requires three double acting hydraulic jacks Hose markings Cylinder name Colour Outlet Function Timing belt cylinder and hydraulic pull if installed Yel low Double acting Lift the MAXICUT up on the wheels and down into working mode Hydraulics Weight distribution as well as lift to transport position Red Doub...

Page 15: ...ic outlet and 1 pressure free return are required For hydraulic fan Hose markings Cylinder name Colour Outlet Function Saw equipment White Green Single acting For the hydraulic fan Unpressurised re turn Disconnecting Fig 3 The machine must be collapsed and low ered on solid ground when disconnected from the tractor Remove the hydraulic hoses and the machine is released from the tractor Always disc...

Page 16: ...he individual knife sections have the opportunity to move Properly adjusted feature results in a uniform packing cultivation of the field as the drum will pack evenly on eachof the3sections The 3knife sections are pendulum suspendedand can move in relation to the slope of the ground Fig 5 An incorrectly installed feature can cause unnecessary load to the machine and lead to a breakdown In particul...

Page 17: ...ma chine It is also possible to move the feature up and down in 2 different flange plates B and C Fig 6 Adjusting the side frames The side frames must run perpendicularto thedirectionof travel A This canbe adjustedvia spacer discs that are bolted onto B where the top rods fit C It is important that the angle is 90 degrees or slightly under so as not to damage the machine or fold the cylinders B C ...

Page 18: ...CUT Page 18 Fig 7 It is important to make sure that the top rods are set against the spacers and that the angle is 90 degrees or slightly under so as not to damage the machine or un fold the cylinders B C A ...

Page 19: ...ted free of the transport latches with the lifting cylinders hose marked with red andarefoldedoutwiththefoldingcyl inders hoses marked with blue If additional equipment is fitted on the machine it is important that this is com pletely lowered before the machine is started or unfolded Fig 9 2 The machine is lowered and the timing belt is tilted up in the air hose marked with yellow Timing belt and ...

Page 20: ... An easier curve speed can be used with the machine in the ground Folding The timing belt is lowered down to the ground and the knife roller is lifted off the ground From here the side sections can be raised to the maximum height and folded to gether When the side sections are fully folded down they are lowered into the transport locking device If additional equipment is fitted on the machine it i...

Page 21: ... important to jump 1 to 2 pulls over so as not to damage bearings and rubber dampers Driving speed It is recommended that the machine be driven at 15 20 km h but driving should always be done according to conditions Ifthespeedisincreased wearwillalsoincrease especiallyunderdryconditions Atthesame time there is a danger that the knife drum will start throwing soil material and rocks Power The power...

Page 22: ...um is not heavy enough Fill the containers with more water The field ground is too wet Wait until the field is drier The knives are worn Change out the knives with new ones Vibrations in the machine Soil on parts of the knife sections Clean the soil from the blades so that they are balanced Side frames run skewed Incorrectly set top bars Set the top bars so that the side frames are perpendicular t...

Page 23: ...tions must be fully lowered before being folded with the machine Otherwise the machine and the plates could be damaged The wave plates have two primary functions 1 To cut the stumps stems that lie across the direction of travel and therefore may not be cut off by the large rollers drum 2 To mix a bit of soil in with the stump to remove the stump faster This also means that the large drum mixes mor...

Page 24: ...e wave plates is factory pre set That means that even if one sets full pressure from the tractor it will be regulated such that only the pre set pressure is put on the wave plates The sections are fitted with hydraulic weight distribution so that the pressure is evenly dis tributed between the 3 sections This causes the system to be set to float position after the system has been pressurised to ac...

Page 25: ...er which the lever is put into float position EXTREMELY IMPORTANT The plate sections must be fully lowered before being folded with the machine Otherwise the machine and the plates could be damaged Retrofitting The plates can be installed at the factory but it can also be delivered later if the need arises For retrofitting a crane truck or similar auxiliary equipment will be required When ordering...

Page 26: ...eed relative to the standardmachine Thisisbecausethesmoothdrumsareeasiertopullandtheforwardspeed is lower The power requirement is very dependent on the type of soil and terrain as well as thespeed Guiding power requirement hp without levelling Model MAXICUT 920 with Grass drums Power requirement in HP 190 220 Driving and operating Once the grass drumsare installed it is recommended that the machi...

Page 27: ... be folded and lowered to the ground The drums machines can be used to lower the pallets to make them easier to handle when disassembled 2 When all sections are on the ground loosen bolts A and nuts B on all the bearings to re lease the containers 3 The machine is lifted up onto the timing belt and the 3 containers can now be removed 4 When the new containers are to be installed use the same proce...

Page 28: ...ng The mole planks can be adjusted in terms of how hard they are pushed into the ground via hydraulics Hydraulic hose marked with Green Installation Retrofitting If no plates are installed on the machine follow up installation guidelines will accompany the mole planks or be changed in the following way Fig 15 1 Themachinemustbefoldedout lowered to the ground and the tractor stopped 2 Ifplatesarein...

Page 29: ... Cylinder name Colour Outlet Function Saw equipment White Green Single acting For the hydraulic fan Unpressurised re turn The hoses can be labelled with different colours depending on whether other optional equip ment is installed If other extra equipment is installed the hoses will be marked with white and if the saw equipment is installed alone it will be marked with green It is important to use...

Page 30: ...driving with the machine If not personal injury and damage to the machine may occur A separate instructional book is provided for this purpose where you can find information about how the computer works and how to set the machine and other relevant information about the computer and equipment Retrofitting The saw equipment can be installed from the factory but can also be retrofitted if the need a...

Page 31: ...he lubrication table when it is written for example 3 x 2 means that there are 3 lubrica tion tubes on each side of the machine Thus 6 lubrication points at this location The lubrication points are specified on the following page Fig 18 Lubrication points Num ber of nuts Lubrica tion in terval hours Images Pull Hydraulics 10 8 A 1 Pull Lift feature 2 8 A 2 Timing belt with cylinders 3 X 2 8 B Swiv...

Page 32: ...MAXICUT Page 32 Fig 19 A 1 A 2 B C D E F G and H I and J ...

Page 33: ...de to side If there is too much slack repeat the process 4 The cotter is installed 5 The hub cap is filled with grease and fitted Swivel stool The swivel stools must be checked for wear at regular intervals If they are not clamped to gether tighten them to prevent unnecessary wear and tear on the machine Fig 20 1 The cotter pin is knocked out 2 The crown nut A is tightened until the plates are fir...

Page 34: ...ng the machine in a frost free environment or by emptying the drums ofwaterbeforecoldweather Failure todothis canleadtoariskofthe drums being destroyed It is also possible to add antifreeze to the water in the drums Follow the recommended mixing ratio from the manufacturer of the antifreeze Hydraulics All hydraulic hoses must be checked for wear or damage Ensure the hoses are not subjected to any ...

Page 35: ...e vented before use to prevent mechanical breakdown and personal injury Hydraulics The repair of thehydraulic system on the MAXICUT is done either in thecollapsedor transport position resting on solid surfaces Changing out the cylinders for unfolding and folding the side sections Fig 22 1 The pressure is taken off the cylinders A 2 The hoses are removed 3 Cotter pins and nails are removed and then...

Page 36: ... pos 5 6 7 8 9 7 All parts are checked for chips burrs etc Check for rust around the scraper ring pos 5 in the cap If this is the case remove it Installation 1 New seals pos 5 6 7 8 9 are fitted in the cap and the sleeve Be sure to turn the sleeves correctly 2 The thread on the cap pos 3 and the cylinder casing must be lubricated with oil 3 The cap pos 3 is installed on the piston rod 4 The sleeve...

Page 37: ...ree 5 The new or repaired cylinder is in stalled Remember to secure the nail in the nail stop and secure the nails with cotter pins 6 The hoses are installed After instal lation ensurethatthereis noriskof tearing or clamping the hoses After installation activate the cylinders again The cylinders are activated both ways and are fully sealed in both outer positions This must be done in order to ven ...

Page 38: ...os 2 6 The seals in the cap pos 5 6 7 8 9 as well as the sleeve are removed 7 All parts are checked for chips burrs etc Check for rust around the scraper ring pos 5 in the cap If this is the case remove it Installation 1 New seals pos 5 6 7 8 9 are fitted in the cap and the sleeve 2 The thread on the cap pos 3 and the cylinder tube pos 1 are lubricated with oil 3 The cap pos 3 is installed on the ...

Page 39: ... then the cylinder is free 5 The new or repaired cylinder is in stalled Remember to secure thenail in the nail stop and secure the nails with cotter pins 6 The hoses are installed After installa tion ensurethatthereisnoriskoftear ing or clamping the hoses After installation activate the cylinders again The cylinders are activated both ways and are fully sealed in both outer positions This must be ...

Page 40: ...ble the seals and sleeves in the cap pos 5 6 7 8 9 7 All parts are checked for chips burrs etc Check for rust around the scraper ring pos 5 in the cap If this is the case remove it Installation 1 New seals pos 5 6 7 8 9 are fitted in the cap and the sleeve Be sure to turn the sleeves correctly 2 The thread on the cap pos 3 and the cylinder casing must be lubricated with oil 3 The cap pos 3 is inst...

Page 41: ... the cylinder is free 5 The new or repaired cylinder is in stalled Remember to secure the nail in the nail stop and secure the nails with cotter pins 6 The hoses are installed After in stallation ensure that there is no risk of tearing or clamping the hoses After installation activate the cylinders again The cylinders are activated both ways and are fully sealed in both outer positions This must b...

Page 42: ... and sleeves in the cap pos 5 6 7 8 9 7 All parts are checked for chips burrs etc Check for rust around the scraper ring pos 5 in the cap If this is the case remove it Installation 1 New seals pos 5 6 7 8 9 are fitted in the cap and the sleeve Be sure to turn the sleeves correctly 2 The thread on the cap pos 3 and the cylinder casing must be lubricated with oil 3 The cap pos 3 is installed on the ...

Page 43: ...ved 3 The castellated nuts pos 19 are re moved 4 The hub cap can now be removed from the axle 5 The bearing pos 17 18 are re moved 6 The sealant ring pos 16 is removed Installation 1 The outer rings of the bearings pos 17 18 are installed in the hub casing pos 22 2 The sealant ring pos 16 is installed 3 Theinnerbearingringpos 18isinstalledontheshaftpos 2andtheshaftisinstalled in the hub casing 4 T...

Page 44: ...m overturning Fig 31 1 All 3 sections must touch the ground first 2 The bolts A are loosened on both ends of the container 3 The timing belt cylinder is acti vated and MAXICUT is lifted up on the wheels 4 The bearing can now be pulled out when the bolt B is removed Installation of the bearings 1 Thebearingispushedinovertheshaft Thetwo12 mmboltsare securedwithloctiteand tightened together with the ...

Page 45: ...lts 4 The blades can now be de bolted and removed Installation of the blades 1 The blade is installed with the new carriage bolts and are used according to the sketch below The arrow points forward in the direction of driving 2 It is important to install the knives so that they rest on the knife supports and have the screed positioned as shown in the picture below 3 Finally the protective plates a...

Page 46: ...ards the weight on the part in question It is therefore important that this part is supported or lifted up so there is no risk of crashing rolling over Hydraulic hoses and cylinders must be disconnected and any residual oil emptied out The oil must be collected to avoid pollution Oil and hoses must be sent for destruction All iron in the machinery can be sent for recycling ...

Page 47: ...MAXICUT Page 47 Spare parts ...

Page 48: ...ission No original spare parts were used DALBO A S shall in no way be liable for consequential damages loss of income or operational losses due to errors DALBO A S also cannot be held responsible for hourly labour costs in addition to those which may have been rea sonably required for the repair or replacement of warranty parts DALBO A S is not responsible for the following expenses Installing the...

Page 49: ...MAXICUT Page 49 Hydraulics diagram for MAXICUT ...

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