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14

English

Reinforce the insulation on the refrigerant piping according to the 
installation environment. Condensation might form on the surface of 
the insulation. Refer to the below.

„

Ambient temperature : 86°F, humidity : 75% to 80% RH : min. 
thickness : 9/16 in..

„

If the ambient temperature exceeds 86°F and the humidity 80% 
RH, then the min. thickness is 3/4 in..
See the Engineering data book for detail.

If there is a possibility that condensation on the shutoff valve might 
drip down into the indoor unit through gaps in the insulation and pip-
ing because the outside unit is located higher than the indoor unit, 
etc., this must be prevented by caulking the connections, etc. 

(Refer 

to figure 26)

The piping lead-out hole lid should be attached after opening a 
knock hole. 

(Refer to figure 27)

If small animals and the like might enter the unit through the piping 
lead-out hole, close the hole with blocking material (procured on site) 
after completion of “

11. ADDITIONAL REFRIGERANT CHARGE 

AND CHECK OPERATION

”. 

(Refer to figure 30)

(Refer to figure 26)

1.

Insulation material

2.

Caulking, etc.

(Refer to figure 27)

1.

Piping lead-out hole lid

2.

Open a knock hole at “

”. 

3.

Block  “

”.

NOTE

After knocking out the holes, we recommend you remove burrs in the 
knock holes (

See figure 27

) and paint the edges and areas around 

the edges using the repair paint.

10. CHECKING OF DEVICE AND INSTALLA-

TION CONDITIONS

Be sure to check the followings.

For those doing electrical work

1.

Make sure there is no faulty transmission wiring or loosing of a nut.
See “

7-4 Transmission Wiring Connection Procedure

”.

2.

Make sure there is no faulty power wiring or loosing of a nut.
See “

7-5 Power Wiring Connection Procedure

”.

3.

Has the insulation of the main power circuit deteriorated?
Measure the insulation and check the insulation is above regular 
value in accordance with relevant local and national regulations.

For those doing pipe work

1.

Make sure piping size is correct. 
See “

6-1 Selection of piping material and Refrigerant branching kit

”.

2.

Make sure insulation work is done. 
See “

9. PIPE INSULATION”

.

3.

Make sure there is no faulty refrigerant piping.
See “

6. REFRIGERANT PIPING

”.

11. ADDITIONAL REFRIGERANT CHARGE 

AND CHECK OPERATION

The outside unit is charged with refrigerant when shipped from the factory, 
but depending on the size and length of the piping when installed, it may 
require additional charging.
For charging the additional refrigerant, follow the procedure in this chapter.
And then carry out the check operation.

11-1 Before working

[About the refrigerant tank]

Check whether the tank has a siphon pipe before charging and place 
the tank so that the refrigerant is charged in liquid form.

(See the figure below.)

NOTE

Always use the proper refrigerant (R410A). If charged with the refrig-
erant containing an improper material, it may cause an explosion or 
accident.

R410A is a mixed refrigerant, so charging it as a gas will cause the 
refrigerant composition to change, which may prevent normal oper-
ation.

[Shutoff valve operation procedure]

When operating the shutoff valve, follow the procedure instructed below.

NOTE

Do not open the shutoff valve until 

“10. CHECKING OF DEVICE 

AND INSTALLATION CONDITIONS”

 are completed. If the shutoff 

valve is left open without turning on the power, it may cause refriger-
ant to buildup in the compressor, leading insulation degradation.

Be sure to use the correct tools.
The shutoff valve is not a back-seat type. If forced it to open, it might 
break the valve body.

When using a service port, use the charge hose.

After tightening the cap, make sure no refrigerant gas is leaking.

Tightening torque

The sizes of the shutoff valves on each model and the tightening torque 
for each size are listed in the table below.

<Size of Shutoff Valve>

(Refer to figure 28)

1.

Service port

2.

Cap

3.

Hex holes

4.

Shaft (valve body)

5.

Seal section 

To open

1.

Remove the cap and turn the shaft counterclockwise with the hexa-
gon wrench.

2.

Turn it until the shaft stops.

3.

Make sure to tighten the cap securely.
(For the tightening torque, refer to the item <Tightening Torque>.)

To close

1.

Remove the cap and turn the shaft clockwise with the hexagon wrench.

With siphon pipe

Other tanks

72P type

96P type

120P type

Liquid pipe 
shutoff valve

φ

3/8

The 120P type corresponds to the 

φ

1/2 - diameter 

onsite piping using the accessory pipe.

Gas shutoff 
valve

φ

1

The 72P type corresponds to the 

φ

3/4 - diameter 

onsite piping using the accessory pipe.
The 96P type corresponds to the 

φ

7/8 - diameter 

onsite piping using the accessory pipe.
The 120P type corresponds to the 

φ

1-1/8 - diameter 

onsite piping using the accessory pipe.

High side 
equalizer pipe 
shutoff valve

φ

3/4

Low side 
equalizer pipe 
shutoff valve

φ

3/4

Stand the tank upright and charge.
(The siphon pipe goes all the way inside, 
so the tank does not need be put 
upside-down charge in liquid form.)

Stand the tank upside-down and charge.

01_EN_3P215731-2.fm  Page 14  Tuesday, December 4, 2007  12:04 PM

Summary of Contents for RXYQ120PYDN

Page 1: ...INSTALLATION MANUAL System air conditioner RXYQ72PYDN RXYQ96PYDN RXYQ120PYDN RXYQ144PYDN RXYQ168PYDN RXYQ192PYDN RXYQ216PYDN RXYQ240PYDN English Fran ais Espa ol...

Page 2: ...8 11 3 4 Pattern 3 2 1 2 1 60 3 1 4 2 5 2 in 40 4 0 40 6 0 60 60 figure 1 figure 3 figure 2 4 1 2 3 1 1 2 3 7 8 3 7 8 3 7 8 5 3 7 8 3 7 8 3 7 8 1 2 3 4 5 figure 4 figure 6 figure 5 A B 1 4 3 2 30 1 8...

Page 3: ...4 1 5 2 B 1 2 1 1 1 1 5 16 1 16 2 16 3 6 2 3 4 4 C D 7 8 3 4 6 7 1 1 2 3 4 5 2 1 4 3 2 1 3 1 1 2 6 1 2 7 5 TOIN DUNIT F1 F2 TOOUT DUNIT F1 F2 TOMULTIUNIT Q1 Q2 A1P TOMULTIUNIT Q1 Q2 2 4 A1P 8 F1 F2 F1...

Page 4: ...re 30 figure 32 figure 28 figure 24 1 2 3 4 5 6 7 8 9 10 12 11 1 2 3 4 5 6 7 8 9 10 13 15 15 16 F17 11 12 19 20 14 18 1 2 1 2 3 1 2 3 4 5 1 2 2 3 5 6 4 1 2 3 4 10 13 11 5 6 7 8 9 12 15 16 17 18 14 1 2...

Page 5: ...ired to take adequate measures Meaning of danger warning caution and note symbols DANGER Indicates an imminently hazardous situa tion which if not avoided will result in death or serious injury WARNIN...

Page 6: ...e may occur Do not use a charging cylinder Using a charging cylinder may cause the refrigerant to deteriorate The refrigerant R410A requires strict cautions for keeping the system clean dry and tight...

Page 7: ...he storage location of the accessories is shown in figure 1 NOTE Do not throw away any of the accessories until installation is complete They are needed for installation work Refer to figure 1 1 Clamp...

Page 8: ...HANDLING THE UNIT At delivery the package should be checked and any damage should be reported immediately to the carrier claims agent When handling the unit take into account the following 1 Fragile...

Page 9: ...s when brazing the pipe joints Residue can clog pipes and break equipment 6 4 Connecting the refrigerant piping 1 Direction to bring out the pipes The local inter unit piping can be connected either f...

Page 10: ...anual 1 About outside unit multi connection piping kit Install the joint horizontally so that the attached warning label faces strait up and the tilt is within 15 Refer to figure 16 1 Do not install v...

Page 11: ...stall the REFNET header so it splits horizontally Refer to figure 15 1 Horizontal surface 2 B arrow view Prohibited pattern Oil remains in the stopping outside unit Change to pattern 1 or pattern 2 Fr...

Page 12: ...0 ft Example 6 a b h 540 ft 8 a i j 540 ft Example 8 a i 540 ft Equivalent pipe length between outside unit 2 and indoor unit 620 ft Note 1 Assume eqivalent pipe length of REFNET joint to be 1 6 ft th...

Page 13: ...t total capacity index 72 72 111 111 Number of outside unit 2 units Connecting piping kit name BHFP22P100U Refrigerant branch kit name KHRP26M22H or KHRP26M33H KHRP26M33H KHRP26M72H Example for indoor...

Page 14: ...249 0 121 0 040 0 175 0 081 0 015 HEAT PUMP SYSTEM MODEL NAME THE AMOUNT OF REFRIGERANT RXYQ72 120PYDN RXYQ144 192PYDN RXYQ216 240PYDN 2 2 lb 3 3 lb REFRIGERANT AMOUNT FOR EXCEEDING CONNECTION CAPACI...

Page 15: ...ing and earth terminal If there exists the possibility of reversed phase lose phase momen tary blackout or the power goes on and off while the product is oper ating attach a reversed phase protection...

Page 16: ...d of the master unit The outside unit that connected transmission wiring to indoor unit is the master unit The others are sub unit 7 5 Power Wiring Connection Procedure Be sure to connect the power su...

Page 17: ...shipped the unit contains the refrigerant so use caution when attaching the charge hose Air tight test Pressurize the liquid pipe suction gas pipe HP LP gas pipe and equalizer pipe from the service po...

Page 18: ...d it may require additional charging For charging the additional refrigerant follow the procedure in this chapter And then carry out the check operation 11 1 Before working About the refrigerant tank...

Page 19: ...oor and outside units are turned on H2P will be lit on and the compressor will not operate Check the LED display indicate as shown below In order to ensure uniform refrigerant distribution it may take...

Page 20: ...cedure During Automatic refrigerant charging operation the system will select charging mode cooling mode or heating mode by the tem perature condition as follows When charging in cooling mode the syst...

Page 21: ...ion valve and the valve are closed when charging is finished However the valve will opened when ather operation Check operation nomal operation etc If you leave the tank connected the refrigerant will...

Page 22: ...possible if the outdoor temperature is 75 F or higher Refer to the Operation manual If a knocking sound can be heard in the liquid compression of the com pressor stop the unit immediately and then ene...

Page 23: ...y to comply 1 Calculate the amount of refrigerant lb charged to each system sep arately NOTE Where a single refrigerant facility is divided into 2 entirely indepen dent refrigerant systems then use th...

Page 24: ...20 English NOTES...

Page 25: ...3P215731 2 EM07A038 0712 FS 1645 Wallace Drive Suite 110 Carrollton TX 75006 info daikinac com www daikinac com HT...

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