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Installation manual

1

LREQ5~20B7Y1

Air cooled refrigeration condensing unit

4PW74302-1D – 2016.11

CONTENT

 1. INTRODUCTION ....................................................................... 1

 1-1 Safety precautions ............................................................. 1
 1-2 Special notice of product.................................................... 2
 1-3 Disposal requirements ....................................................... 2

 2. BEFORE INSTALLATION.......................................................... 3

 2-1 Standard supplied accessories .......................................... 3
 2-2 Model series....................................................................... 3
 2-3 Example of system configuration ....................................... 3
 2-4 Indoor unit constraints........................................................ 3

 3. SELECTION OF LOCATION ..................................................... 4
 4. HANDLING THE UNIT .............................................................. 5
 5. PLACING THE UNIT ................................................................. 5
 6. REFRIGERANT PIPING............................................................ 6

 6-1 Selection of piping material................................................ 7
 6-2 Protection against contamination when installing pipes..... 8
 6-3 Pipe connection ................................................................. 8
 6-4 Drier installation ................................................................. 8
 6-5 Connecting the refrigerant piping....................................... 8

 7. FIELD WIRING .........................................................................11

 7-1 Example of wiring entire system ...................................... 12
 7-2 Procedure for incoming wiring ......................................... 12
 7-3 Procedure for power supply wiring................................... 13
 7-4 Procedure for wiring inside units...................................... 14

 8. INSPECTION AND PIPE INSULATION .................................. 15

 8-1 Airtight test/vacuum drying............................................... 15
 8-2 Thermal insulation work ................................................... 15
 8-3 Checking of device and installation conditions ................ 16

 9. CHECKS AFTER WORK COMPLETION................................ 16
 10. REFRIGERANT REPLENISHMENT ....................................... 16
 11. TEST RUN............................................................................... 18
 12. ADDITIONAL REFRIGERANT AMOUNT................................ 19

 12-1 Calculation method .......................................................... 19

The English text is the original instruction. Other languages are 
translations of the original instructions.

1. INTRODUCTION

• This document is an installation manual for the Daikin Air Cooled 

Refrigeration Condensing Unit. Before installing the unit, read this 
manual thoroughly, and following the instructions contained in it. 
After installation, do a test run to make sure the unit runs properly, 
and then explain how to operate and take care of the unit to the 
customer, using the operation manual.

• Lastly, make sure the customer keeps this manual, along with the 

operation manual, in a safe place.

• This manual does not describe how to install the indoor unit. 

 

Refer to the installation manual included with the indoor unit for 
that.

1-1 Safety precautions

Please read these “Safety precautions” carefully before installing 
condensing unit and be sure to install it correctly.  
Meaning of WARNING and CAUTION notices

 

Both are important notices for safety. Be sure to follow them.

WARNING

.... Failure to follow these instructions properly may 

result in personal injury or loss of life.

CAUTION

..... Failure to observe these instructions properly 

may result in property damage or personal injury, 
which may be serious depending on the circum-
stances.

After completing installation, conduct a test operation to confirm that 
the equipment operates without any problems. Then, explain to the 
customer how to operate the equipment and take care of it following 
the operation manual. 

 

Ask the customer to store the installation manual along with the 
operation manual for future reference.

WARNING

• Ask your dealer or qualified personnel to carry out installation work. 

 

Do not attempt to install the condensing unit yourself. Improper 
installation may result in water leakage, electric shocks or fire.

• Install the condensing unit in accordance with the instructions in 

this installation manual. 

 

Improper installation may result in water leakage, electric shocks or fire.

• When installing the unit in a small room, take measures so that the 

refrigerant may not exceed the limiting concentration in the event 
of refrigerant leakage.

 

Contact your dealer for further information. If the refrigerant leaks and 
exceeds the limiting concentration, it may lead to oxygen deficiency.

• Be sure to use only the specified accessories and parts for 

installation work. 

 

Failure to use the specified parts may result in the unit falling, water 
leakage, electric shocks or fire.

• Install the condensing unit on a foundation strong enough to 

withstand the weight of the unit. 

 

If a foundation does not have sufficient strength, the equipment 
may fall and cause injury.

• Carry out the required installation work in consideration of strong 

winds, typhoons or earthquakes.

 

If the installation work is not properly carried out, the unit may fall 
down and cause accidents.

• The electrical work must be carried out by the qualified electrician in 

accordance with the local laws and regulations and this installation 
manual. Make sure to provide a dedicated power supply circuit and 
never connect additional wiring to the existing circuit.

 

An insufficient power supply capacity or improper electrical work 
may lead to electric shocks or fire.

• Be sure to earth the condensing unit. 

 

Do not earth the unit to a utility pipe, lightning conductor or 
telephone earth lead. Imperfect earthing may result in 
electric shocks or fire. 

 

A high surge current from lightning or other sources may cause 
damage to the condensing unit.

• Be sure to install an earth leakage breaker.

 

Failure to install an earth leakage breaker may result in electric 
shocks or fire.

• Be sure to switch off the unit before touching any electrical parts.

 

Touching a live part may result in electric shock.

• For wiring, use the specified wires and connect and fasten them 

firmly so that no external force from the wires may be applied to the 
terminal connections.

 

If the wires are not firmly connected and fastened, it may cause 
heating, fire or the like.

• When wiring the power supply and connecting transmission wiring, 

position the wires so that the control box lid can be securely fastened. 

 

Improper positioning of the control box lid may result in electric 
shocks, fire or the terminals overheating.

• If refrigerant gas leaks during installation, ventilate the area 

immediately. 

 

Toxic gas may be produced if the refrigerant comes into contact 
with fire.

• After completing installation, check for refrigerant gas leakage. 

 

Toxic gas may be produced if the refrigerant gas leaks into the 
room and comes into contact with a source of fire, such as a fan 
heater, stove or cooker.

• Do not directly touch refrigerant that has leaked from refrigerant 

pipes or other areas, as there is a danger of frostbite.

• Do not allow children to climb on the outside unit and avoid placing 

objects on the unit.

 

Injury may result if the unit becomes loose and falls.

• Tear apart and throw away plastic packaging bags so that nobody, 

especially children, can play with them. Possible risk: suffocation.

LREQ5B7Y1

LREQ12B7Y1

 

LREQ6B7Y1

LREQ15B7Y1

 

LREQ8B7Y1

LREQ20B7Y1

 

LREQ10B7Y1

Air cooled refrigeration condensing unit

Installation manual

4PWEN74302-1D.book  Page 1  Thursday, April 27, 2017  9:01 PM

Summary of Contents for LREQ-BY1

Page 1: ...INSTALLATION MANUAL LREQ5B7Y1 LREQ6B7Y1 LREQ8B7Y1 LREQ10B7Y1 LREQ12B7Y1 LREQ15B7Y1 LREQ20B7Y1 Air cooled refrigeration condensing unit 4PWEN74302 1D book Page 1 Thursday April 27 2017 9 01 PM...

Page 2: ...det fremkommer i den Tekniske Konstruksjonsfilen D og gjennom positiv bed mmelse av E Anvendt modul F G Risikokategori H Se ogs neste side 13 jotka on esitetty asiakirjassa A ja jotka B on hyv ksynyt...

Page 3: ...peratuur M C Jahutusaine N Surve turvaseadme seadistus P bar Tootmisnumber ja tootmisaasta vaadake mudeli andmeplaati 21 PS K bar TS TSmin L C TSmax PS M C N P bar 22 Maksimalus leistinas sl gis PS K...

Page 4: ...lectric shocks or fire When installing the unit in a small room take measures so that the refrigerant may not exceed the limiting concentration in the event of refrigerant leakage Contact your dealer...

Page 5: ...connected indoor unit to know the climate class EN60335 2 89 EMC CHARACTERISTICS This system is a class A product In a domestic environment this product may cause radio interference in which case the...

Page 6: ...d on the size specified by the solenoid valve and mechanical thermostatic expansion valve being used Route the path to the indoor unit heat exchanger so that the flow of refrigerant is from top to bot...

Page 7: ...l height on the suction side no higher than 500 mm Wall height for sides no limit If the height is exceeded the above calculate h1 and h2 shown in the figure below and add h1 2 to the service space of...

Page 8: ...be attached attach it to the whole face of the base The height of the base should be at least 150 mm from the floor Secure the unit to its base using foundation bolts Use four commercially available M...

Page 9: ...adverse influence of residual substances such as the oxidation of refrigerant oil and the generation of scale is considered If the indoor unit or outdoor unit is disconnected from the piping for a lo...

Page 10: ...is required at 5 m intervals from outdoor unit d1 e B d2 C c D1 F E f D2 A b a Outdoor unit Showcase Unit cooler Gas piping Liquid piping H Refrigerant piping size Unit mm Outdoor unit side Piping siz...

Page 11: ...yer 6 5 Connecting the refrigerant piping CAUTION In addition to gas and liquid shutoff valves this unit has a maintenance shutoff valve see diagram below Do not operate the maintenance shutoff valve...

Page 12: ...proceed with connection of the field piping 1 Service port 2 Stop valve 3 Point of pipe cutting just above brazing point or above marking A Pinched piping B Pinched piping CAUTION Precautions when con...

Page 13: ...the screw thread Do not apply a screw lock agent for flare nut use to the sealing part Be sure to tighten the cap securely after the work Refer to Operation Method of Shutoff Valves on page 9 for the...

Page 14: ...effect but also may cause capacitor abnormal heating accident due to high frequency waves Only proceed with wiring work after blocking off all power Always ground wires in accordance with relevant lo...

Page 15: ...aker 14 Earth leakage circuit breaker 15 Panel 16 Run input 17 Earth 18 OFF Normal mode ON Low noise mode Note Use conduit for power supply wiring Make sure the weak electric wiring i e for the remote...

Page 16: ...provided that the system impedance Zsys is less than or equal to Zmax and EN IEC61000 3 12 2 provided that the short circuit power Ssc is greater than or equal to the minimum Ssc value at the interfac...

Page 17: ...arth wire may not contact sufficiently and the earthing effect of the wire may be lost Do not finish strand wire with solder 7 4 Procedure for wiring inside units Referring to the following figure sec...

Page 18: ...s no decrease in the pressure over a period of 24 hours If there is a decrease in the pressure check for and repair leaks Vacuum drying Operate the vacuum pump for more than three hours from the servi...

Page 19: ...7 2 Make sure insulation work is done See 8 2 Thermal insulation work on page 15 3 Make sure there is no faulty refrigerant piping See 6 REFRIGERANT PIPING on page 6 9 CHECKS AFTER WORK COMPLETION Mak...

Page 20: ...peration switch of the outdoor unit after the speci fied amount of refrigerant is replenished To prevent liquid compression e Caution Fully open the shutoff valves on the gas and liquid sides promptly...

Page 21: ...ion code items can be displayed on the condensing unit 1 Make sure that the LED H1P is off If the LED is on press the MODE button BS1 once 2 Press the MODE button BS1 once The LED H1P starts blinking...

Page 22: ...3 7 10 Calculate the amount of all refrigerant in this system 8 Table 1 Capacity and amount of refrigerant of the indoor unit Show case and Blower coil Note 1 Case of showcase the condition of capaci...

Page 23: ...4PWEN74302 1D book Page 1 Thursday April 27 2017 9 01 PM...

Page 24: ...4PW74302 1D 2016 11 Copyright 2012 Daikin 4PW74302 1 D 0000000L 4PWEN74302 1D book Page 1 Thursday April 27 2017 9 01 PM...

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