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21

8.  With all safety devices closed, the system will continue 

cooling operation until the thermostat is satisfied.

9.  Disconnecting the jumper wire between R and Y1 and Y2 

and between R and G on TB1 terminal block will simulate 

a satisfied thermostat.  The compressors will cycle off and 

IIC (pin 12) will initiate its time delay cycle. The compressor 

and the supply fan will cycle off.

10. After  a  time  delay  of  approximately  3  minutes,  the 

compressor control circuits will be ready to respond to a 

subsequent call for cooling from the wall thermostat.

11. Open disconnect switch. Reconnect the field thermostat 

wire at terminal R on terminal block TB1.

Final System Checks

1.  Check to see if all supply and return air grilles are adjusted 

and the air distribution system is balanced for the best 

compromise between heating and cooling.

2.  Check for air leaks in the ductwork.  See Sections on 

Air 

Flow Adjustments.

3.  Make sure the unit is free of “rattles”, and the tubing in 

the unit is free from excessive vibration. Also make sure 

tubes or lines are not rubbing against each other or sheet 

metal surfaces or edges. If so, correct the trouble.

4.  Set the thermostat at the appropriate setting for cooling 

and heating or automatic change over for normal use.

5.  Be sure the Owner is instructed on the unit operation, filter, 

servicing, correct thermostat operation, etc.

MAINTENANCE

HIGH VOLTAGE !

D

ISCONNECT

 

ALL

 

POWER

 

BEFORE

 

SERVICING

 

OR

 

INSTALLING

 

THIS

 

UNIT

. M

ULTIPLE

 

POWER

 

SOURCES

 

MAY

 

BE

 

PRESENT

. F

AILURE

 

TO

 

DO

 

SO

 

MAY

 

CAUSE

 

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

.

WARNING

T

O

 

PREVENT

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

IMPROPER

 

INSTALLATION

ADJUSTMENT

ALTERATION

SERVICE

 

OR

 

MAINTENANCE

REFER

 

TO

 

THIS

 

MANUAL

. F

OR

 

ADDITIONAL

 

ASSISTANCE

 

OR

 

INFORMATION

CONSULT

 

A

 

QUALIFIED

 

INSTALLER

SERVICE

 

AGENCY

 

OR

 

THE

 

GAS

 

SUPPLIER

.

WARNING

T

HIS

 

UNIT

 

MUST

 

BE

 ISOLATED 

FROM

 

THE

 

GAS

 

SUPPLY

 

PIPING

 

SYSTEM

 

BY

 

CLOSING

 

ITS

 

INDIVIDUAL

 

MANUAL

 

SHUTOFF

 

VALVE

 

DURING

 

ANY

 

PRESSURE

 

TESTING

 

EQUAL

 

TO

 

OR

 

LESS

 

THAN

 1/2 PSIG.

CAUTION

Preventive maintenance is the best way to avoid unnecessary 

expense and inconvenience. Have this system inspected at regu-

lar intervals by qualified service personnel, at least twice a year. 

Routine maintenance should cover the following items:

1.  Tighten all belts, set screws, and wire connections.

2.  Clean evaporator and condenser coils mechanically or with 

cold water, if necessary. Usually any fouling is only matted 

on the entering air face of the coil and can be removed by 

brushing.

3.  Lubricate motor bearings.
4.  Align or replace belts as needed.
5.  Replace filters as needed (see below).
6.  Check for blockage of condensate drain.
7.  Check power and control voltages.
8.  Check running amperage.
9.  Check operating temperatures and pressures.

10. Check and adjust temperature and pressure controls.
11. Check and adjust damper linkages.
12. Check operation of all safety controls.
13. Examine gas furnaces (see below and the User’s Information 

Manual).

14. Check condenser fans and tighten set screws.

Filters

Every application may require a different frequency of replacement 

of dirty filters. Filters must be replaced at least every three (3) 

months during operating seasons.
Dirty filters are the most common cause of inadequate heating 

or cooling performance. Filter inspection should be made at least 

every two months; more often if necessary because of local con-

ditions and usage.
Dirty throwaway filters should be discarded and replaced with a 

new, clean filter. 
Disposable return air filters are supplied with this unit. See the unit 

Specification Sheet or Technical Manual for the correct size and 

part number. To remove the filters, remove the filter access panel 

on return side of the unit.

Cabinet Finish Maintenance

Use a fine grade automotive wax on the cabinet finish to maintain 

the finish’s original high luster. This is especially important in in-

stallations with extended periods of direct sunlight.

Condenser and  Induced Draft Motors 

Bearings on the condenser fan motors and the combustion fan 

motor are permanently lubricated. No additional oiling is required.

Lubrication

The fan shaft bearings and the supply fan motor have grease fittings 

that should be lubricated during normal maintenance checks.

Summary of Contents for DBG Series

Page 1: ...ndex Replacement Parts 2 Safety Instructions 2 General Information 3 Unit Location 4 Clearances 6 Roof Curb Post Installation Checks 6 Roof Top Duct Connections 6 Rigging Details 6 Electrical Wiring 8...

Page 2: ...ATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY WARNING SHEET METAL PARTS SCREWS CLIPS AND SIMILAR...

Page 3: ...National Codes It is the installer s responsibility to install the product in accordance with National Codes and or prevailing local codes and regulations The heating and cooling capacities of the un...

Page 4: ...t in an area where the outdoor air i e combustionairfortheunit willbefrequentlycontaminated by compounds containing chlorine or fluorine Common sources of such compounds include swimming pool chemical...

Page 5: ...ove wooden struts and shipping brace per installation instructions The struts are located in the fork holes and are used to protect the unit from damage while lifting with forks The shipping brace is...

Page 6: ...ance around the unit should be kept for safety service maintenance and proper unit operation A clearance of 75 on the service side of the unit is recommended to facilitate possible blower assembly sha...

Page 7: ...contact with the unit during transport Remove wood strutsmountedbeneathunitbaseframebeforesettingunit on roof curb These struts are intended to protect unit baseframefromforkliftdamage Removalisaccomp...

Page 8: ...HE WIRING PROTECT WIRING FROM SHARP EDGES FOLLOW NATIONAL ELECTRICAL CODE AND ALL LOCAL CODES AND ORDINANCES DO NOT ROUTE WIRES THROUGH REMOVABLE ACCESS PANELS CAUTION CONDUIT AND FITTINGS MUST BE WEA...

Page 9: ...AND LOW VOLTAGE BLOCK LOCATIONS R control wiring through grommet control wiring Field for linev oltage Ground Lug Field wiring enters from LOW HIGH 25 TONS MODEL POWER AND LOW VOLTAGE BLOCK LOCATIONS...

Page 10: ...RNING IMPORTANT NOTE This unit is factory set to operate on natural gas at the altitudes shown on the rating plate TO PREVENT PROPERTY DAMAGE PERSONAL INJURY OR DEATH WHEN EITHER USING PROPANE GAS ALO...

Page 11: ...to the gas valve to keep it from turning 6 Install a manual shut off valve in a convenient location within six feet of unit between the meter and the unit 7 Tighten all joints securely 8 The unit must...

Page 12: ...high fire and within 6 7 7 3 inches w c low fire at the manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate which depends on...

Page 13: ...3 8 W C WARNING THIS UNIT MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING EQUAL TO OR LESS THAN 1 2 PSIG CAUTION 7 There m...

Page 14: ...Responsibility The installing contractor must be certain that All supply and return air ductwork is in place properly sealed and corresponds with installation instructions All thermostats are mounted...

Page 15: ...or nameplate amps are not exceeded A final check of amp draw should be made upon completion of air balancing of the duct system see Appendix B Set Evaporator Fan Rpm Actual RPM s must be set and verif...

Page 16: ...n device which automatically lights the main burner DO NOT try to light burner by any other method 6 Move the gas control valve switch to the OFF position Do not force 7 Wait five minutes to clear out...

Page 17: ...he dripleg and installing a predrilled cap with a hose fitting With Power And Gas On 2 Put unit into heating cycle and turn on all other gas consuming appliances NATURAL Min 5 0 W C Max 10 0 W C PROPA...

Page 18: ...Using a leak detection solution or soap suds check for leaks at pressure boss screw Bubbles forming indicate a leak SHUT OFF GAS AND FIX ALL LEAKS IMMEDIATELY TO PREVENT UNRELIABLE OPERATION OR EQUIPM...

Page 19: ...lose manual gas shut off valve external to the unit 6 Replace the heat exchanger door on the unit 7 If cooling and or air circulation will be desired turn ON the electrical power Automatic Reset High...

Page 20: ...igeration Sequence Check With the disconnect switch open remove the field connected ther mostat wire from terminal R on TB1 terminal block Place a jumper across terminals R and G and across R and Y on...

Page 21: ...e maintenance is the best way to avoid unnecessary expense and inconvenience Have this system inspected at regu lar intervals by qualified service personnel at least twice a year Routine maintenance s...

Page 22: ...Y ADJUSTMENT CONTACT A QUALIFIED SERVICER AT ONCE IF AN ABNORMAL FLAME SHOULD DEVELOP WARNING At least once a year prior to or during the heating season make a visual check of the burner flames NOTE T...

Page 23: ...ains on The diagnostic fault code is two flashes Pressure Switch Stuck Closed 3 FLASH CODE A stuck closed pressure switch can be caused by a faulty pressure switch or faulty wiring If the control enco...

Page 24: ...BHP 0 2 9359 4 92 8991 3 79 8621 3 54 8188 3 27 7826 3 04 0 4 9018 3 18 8632 4 39 8251 3 39 7867 3 15 7363 2 85 6992 2 63 0 6 8279 2 96 7879 3 86 7484 2 99 7085 2 75 0 8 7957 4 82 7513 2 73 7097 3 35...

Page 25: ...6 8250 6 12 7657 5 40 7033 4 74 1 2 8934 7 89 8550 7 25 8175 6 57 7598 5 72 7043 5 04 6394 4 38 1 4 8424 7 49 8071 6 91 7639 6 21 7041 5 38 6318 4 63 1 6 7959 7 21 7609 6 57 7088 5 84 6295 4 97 1 8 74...

Page 26: ...RE DROP SCFM 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 In WG 0 15 0 18 0 22 0 27 0 32 0 37 0 42 0 48 0 55 0 61 0 69 0 76 Airflow Pressure Drop of Downflow Economizer for 15 to 25 To...

Page 27: ...lt Drive 7 50 7 5 DCG1807V 575 3 60 9 0 78 0 9 0 78 0 3 0 33 0 7 Model Number Electrical Rating Compressor Circuit 1 Compressor Circuit 2 Outdoor Fan Motor Indoor Fan Motor Optional Powered Convienien...

Page 28: ...DIMENSIONS VERTICAL DISCHARGE TOP VIEW 21 60 7 48 22 B C D A Model A B C D 15 Ton 20 Ton 133 1 2 88 7 32 50 9 32 5 5 32 25 Ton 133 1 2 88 7 32 53 9 32 5 5 32 NOTE 15 20 ton models have 3 fans 25 ton...

Page 29: ...29 APPENDIX D WIRING DIAGRAMS...

Page 30: ...ED CB2 L2 T3 L1 T2 L3 T1 HIGH SPEED CB1 L2 T3 L1 T2 L3 T1 OR RD BK GY BL YL YL BL GY BK RD OR L3 T3 L2 CC1 L1 T1 T2 L3 T3 L2 CC2 L1 T1 T2 L3 T3 L2 BC1 L1 T1 T2 L3 T3 L2 BC2 L1 T1 T2 T3 T2 T1 COMP 1 RD...

Page 31: ...S ONLY USE NEC CLASS 2 WIRE 4 3 L1 AND L2 ON IIC CONTROL IS 24V INPUT 0140L03767 A COMPONENT LEGEND T1 TERMINAL BLOCK L1 TB2 2 FROM TERMINAL 3 TO TERMINAL 2 ON THE TRANSFORMER 6 FOR 208V OPERATION MOV...

Page 32: ...L3 T1 HIGH SPEED CB1 L2 T3 L1 T2 L3 T1 OR RD BK GY BL YL YL BL GY BK RD OR L3 T3 L2 CC1 L1 T1 T2 L3 T3 L2 CC2 L1 T1 T2 L3 T3 L2 BC1 L1 T1 T2 L3 T3 L2 BC2 L1 T1 T2 T3 T2 T1 COMP 1 RD YL BK CCH1 T3 T2...

Page 33: ...33 Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring DBG180 DBG240 460 575 3 60 2 SPEED WIRING DIAGRAMS...

Page 34: ...RE SWITCH MAIN LIMIT OPEN BAD SWITCH STICKING GAS VALVE 3 MIN COMP ANTI CYCLE TIMER L2 L3 L1 L2 L3 L1 IIC DIAGNOSTIC BLINK CODES L1 L2 L3 LINE VOLTAGE YL RD BK PU OR 7 7 SEE ACCESSORY KIT LITERATURE F...

Page 35: ...FOR OPTIONAL CONVENIENCE OUTLET WIRING DIAGRAM POWER DIAGRAM F L P M L P PLM PLF BK RD PU L1 L2 L3 T1 T2 T3 LAC MC YL BK BR BK BR YL T3 T2 T1 BR L1 L2 L3 T1 T2 T3 EM GY BL YL RD BL BK OR RD YL BK OR...

Page 36: ...VOLTAGE TERMINAL BLOCK 4 TERMINALS FOR 24VAC PWR RD BK BR WIRE AND 6 TERMINALS FOR 24VAC COM BL WIRE 4 CONNECTIONS SHOWN ARE FOR 1 STAGE HEAT OPERATION WHEN 2 STAGE OPERATION IS REQUIRED REMOVE WH JU...

Page 37: ...necessary Check unit wiring to ensure it is not in contact with refrigerant piping or sharp metal edges Tighten as needed Verify that the crankcase heaters have been energized for 24 hours 9 2014 Date...

Page 38: ...2 Compressor Amps Blower Amps Condenser Fan Amps ELECTRICAL Total External Static Pressure Blower Wheel RPM TEMPERATURES Outdoor Air Temperature Return Air Temperature Cooling Supply Air Temperature...

Page 39: ...39 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 40: ...products may mean a change in specifications without notice 2019 CUSTOMER FEEDBACK Daikin is very interested in all product comments Please fill out the feedback form on the following link https daiki...

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