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in the “HEAT” or “AUTO” position and the fan switch 

in the “AUTO” position, the thermostat will close the 

circuit between unit terminals R and W (R-W) when the 

temperature falls below the thermostat setting.

2.  D1 on IIC energizes relay VMR.
3.  Relay VMR energizes the vent motor.
4.  Operation of the vent motor closes the pressure switch 

PS located in the burner compartment. the control then 

initiates a 15-second pre-purge time delay. During this 

period, the vent motor will clear the combustion chamber 

of any residual gas.

5.  After the pre-purge period, the ignition control energizes 

the Wl-C gas valve and simultaneously initiates a “three 

(3)-try” spark ignition sequence.

6.  When the burners are ignited, a minimum four (4) micro-

amp DC current will flow through the flame between the 

sensor electrode and the grounded burner. 

7.  When  the  controller  proves  that  the  flame  has  been 

established,  it  will  keep  the  gas  valve  energized  and 

discontinue the ignition spark. First stage manifold pressure 

will be approximately 2.0” w.c. for natural gas and 7.0” w.c. 

for propane (LP).

8.  If the control is unable to ignite the burners after its initial 

attempt, it will initiate another purge and spark sequence. 

A third purge and spark sequence will be initiated if the 

second attempt is unsuccessful. If the third attempt is 

unsuccessful, the controller will close the gas valve and 

lock itself out. It may be reset by momentarily interrupting 

power. This may be accomplished by briefly lowering the 

room thermostat set-point below room temperature, or 

by shutting off the main power to the unit. (See TP-105 for 

more details.)

9.  Integrated ignition control will close its normally open 

contacts after a delay of approximately 30 seconds. This 

action energizes contactor BC and starts the supply fan 

motor. Operation of the supply fan circulates air across the 

heat exchanger and delivers heated air to the conditioned 

space.

10. When the space temperature rises, the thermostat will 

open R-W. Opening R-W will cause the gas valve to close, 

and the furnace to shut down.

11. The furnace has three high temperature limit controls, 

which can shut down the burner. They do not shut down 

the vent motor.

Unit Shutdown

1.  Set the thermostat to lowest setting.
2.  Turn off the electrical power supply to the unit.
3.  Remove the heat exchanger door on the side of the unit 

by removing screws.

4.  Move the gas control valve switch to the OFF position. Do 

not force.

5.  Close manual gas shut off valve external to the unit.
6.  Replace the heat exchanger door on the unit.
7.  If cooling and/or air circulation will be  desired, turn ON 

the electrical power.

Automatic Reset High Limit Control (LS)

Located in the burner compartment on the heat exchanger, its 

sensing element projects through the blower section bulkhead and 

senses the temperature at the rear of the furnace. It will cycle the 

furnace off if the temperature exceeds 100°F plus maximum rise.

Auxiliary Reset High Limit Control (ALS)

Located in the blower compartment on the blower housing, it 

senses air temperature within the blower compartment and  pro-

tects the filters from excessive temperature. It will shut down the 

furnace if it senses excessive temperatures.
Elevated temperatures at the control are normally caused by blow-

er failure. The reason for the opening should be determined and 

repaired prior to resetting.

Manual Reset Flame Rollout Control (RS)

Located in the burner compartment at the top of the burner 

assembly, it senses high temperature that could occur if the heat 

exchanger tubes were plugged and the flame was rolling out instead 

of entering the tubes. It has a manual push-button reset that cannot 

be actuated until the limit control has cooled.
The reason for elevated temperatures at the control should be de-

termined and repaired prior to resetting this manual reset control.

T

O

 

AVOID

 

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

FIRE

 

OR

 

EXPLOSION

A

 

QUALIFIED

 

SERVICER

 

MUST

 

INVESTIGATE

 

THE

 

REASON

 

FOR

 

THE

 

ROLLOUT

 

PROTECTION

 

DEVICE

 

TO

 

OPEN

 

BEFORE

 

MANUALLY

 

RESETTING

 

THE

 

ROLLOUT

 

PROTECTION

 

DEVICE

.

WARNING

Refrigeration System

The unit is equipped with a thermal expansion valve as a meter-

ing device.

Ensure the hold-down bolts on the compressor are secure and have 

not vibrated loose during shipment. Check that vibration grommets 

have been installed. Visually check all piping for damage and leaks; 

repair if necessary.  The entire system has been factory charged and 

tested, making it unnecessary to field charge. Factory charges are 

shown on the unit’s nameplate.  To confirm charge levels or, if a 

leak occurs and charge needs to be added to the system,  it is rec-

ommended to evacuate the system and recharge refrigerant to unit 

nameplate specifications. This unit has been rated in the cooling 

mode at the AHRI rated conditions of:  Indoor (80°db / 67°wb) and 

outdoor (95°db). While operating at this condition, the subcooling 

should range from 12° to 15° F for each refrigeration circuit, for 15 

and 20 ton models. Subcooling for 25 ton models should be from 

16° to 19° F for circuit 1, and from 12° to 15° F for circuit 2. 

Summary of Contents for DBG Series

Page 1: ...ndex Replacement Parts 2 Safety Instructions 2 General Information 3 Unit Location 4 Clearances 6 Roof Curb Post Installation Checks 6 Roof Top Duct Connections 6 Rigging Details 6 Electrical Wiring 8...

Page 2: ...ATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY WARNING SHEET METAL PARTS SCREWS CLIPS AND SIMILAR...

Page 3: ...National Codes It is the installer s responsibility to install the product in accordance with National Codes and or prevailing local codes and regulations The heating and cooling capacities of the un...

Page 4: ...t in an area where the outdoor air i e combustionairfortheunit willbefrequentlycontaminated by compounds containing chlorine or fluorine Common sources of such compounds include swimming pool chemical...

Page 5: ...ove wooden struts and shipping brace per installation instructions The struts are located in the fork holes and are used to protect the unit from damage while lifting with forks The shipping brace is...

Page 6: ...ance around the unit should be kept for safety service maintenance and proper unit operation A clearance of 75 on the service side of the unit is recommended to facilitate possible blower assembly sha...

Page 7: ...contact with the unit during transport Remove wood strutsmountedbeneathunitbaseframebeforesettingunit on roof curb These struts are intended to protect unit baseframefromforkliftdamage Removalisaccomp...

Page 8: ...HE WIRING PROTECT WIRING FROM SHARP EDGES FOLLOW NATIONAL ELECTRICAL CODE AND ALL LOCAL CODES AND ORDINANCES DO NOT ROUTE WIRES THROUGH REMOVABLE ACCESS PANELS CAUTION CONDUIT AND FITTINGS MUST BE WEA...

Page 9: ...AND LOW VOLTAGE BLOCK LOCATIONS R control wiring through grommet control wiring Field for linev oltage Ground Lug Field wiring enters from LOW HIGH 25 TONS MODEL POWER AND LOW VOLTAGE BLOCK LOCATIONS...

Page 10: ...RNING IMPORTANT NOTE This unit is factory set to operate on natural gas at the altitudes shown on the rating plate TO PREVENT PROPERTY DAMAGE PERSONAL INJURY OR DEATH WHEN EITHER USING PROPANE GAS ALO...

Page 11: ...to the gas valve to keep it from turning 6 Install a manual shut off valve in a convenient location within six feet of unit between the meter and the unit 7 Tighten all joints securely 8 The unit must...

Page 12: ...high fire and within 6 7 7 3 inches w c low fire at the manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate which depends on...

Page 13: ...3 8 W C WARNING THIS UNIT MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING EQUAL TO OR LESS THAN 1 2 PSIG CAUTION 7 There m...

Page 14: ...Responsibility The installing contractor must be certain that All supply and return air ductwork is in place properly sealed and corresponds with installation instructions All thermostats are mounted...

Page 15: ...or nameplate amps are not exceeded A final check of amp draw should be made upon completion of air balancing of the duct system see Appendix B Set Evaporator Fan Rpm Actual RPM s must be set and verif...

Page 16: ...n device which automatically lights the main burner DO NOT try to light burner by any other method 6 Move the gas control valve switch to the OFF position Do not force 7 Wait five minutes to clear out...

Page 17: ...he dripleg and installing a predrilled cap with a hose fitting With Power And Gas On 2 Put unit into heating cycle and turn on all other gas consuming appliances NATURAL Min 5 0 W C Max 10 0 W C PROPA...

Page 18: ...Using a leak detection solution or soap suds check for leaks at pressure boss screw Bubbles forming indicate a leak SHUT OFF GAS AND FIX ALL LEAKS IMMEDIATELY TO PREVENT UNRELIABLE OPERATION OR EQUIPM...

Page 19: ...lose manual gas shut off valve external to the unit 6 Replace the heat exchanger door on the unit 7 If cooling and or air circulation will be desired turn ON the electrical power Automatic Reset High...

Page 20: ...igeration Sequence Check With the disconnect switch open remove the field connected ther mostat wire from terminal R on TB1 terminal block Place a jumper across terminals R and G and across R and Y on...

Page 21: ...e maintenance is the best way to avoid unnecessary expense and inconvenience Have this system inspected at regu lar intervals by qualified service personnel at least twice a year Routine maintenance s...

Page 22: ...Y ADJUSTMENT CONTACT A QUALIFIED SERVICER AT ONCE IF AN ABNORMAL FLAME SHOULD DEVELOP WARNING At least once a year prior to or during the heating season make a visual check of the burner flames NOTE T...

Page 23: ...ains on The diagnostic fault code is two flashes Pressure Switch Stuck Closed 3 FLASH CODE A stuck closed pressure switch can be caused by a faulty pressure switch or faulty wiring If the control enco...

Page 24: ...BHP 0 2 9359 4 92 8991 3 79 8621 3 54 8188 3 27 7826 3 04 0 4 9018 3 18 8632 4 39 8251 3 39 7867 3 15 7363 2 85 6992 2 63 0 6 8279 2 96 7879 3 86 7484 2 99 7085 2 75 0 8 7957 4 82 7513 2 73 7097 3 35...

Page 25: ...6 8250 6 12 7657 5 40 7033 4 74 1 2 8934 7 89 8550 7 25 8175 6 57 7598 5 72 7043 5 04 6394 4 38 1 4 8424 7 49 8071 6 91 7639 6 21 7041 5 38 6318 4 63 1 6 7959 7 21 7609 6 57 7088 5 84 6295 4 97 1 8 74...

Page 26: ...RE DROP SCFM 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 In WG 0 15 0 18 0 22 0 27 0 32 0 37 0 42 0 48 0 55 0 61 0 69 0 76 Airflow Pressure Drop of Downflow Economizer for 15 to 25 To...

Page 27: ...lt Drive 7 50 7 5 DCG1807V 575 3 60 9 0 78 0 9 0 78 0 3 0 33 0 7 Model Number Electrical Rating Compressor Circuit 1 Compressor Circuit 2 Outdoor Fan Motor Indoor Fan Motor Optional Powered Convienien...

Page 28: ...DIMENSIONS VERTICAL DISCHARGE TOP VIEW 21 60 7 48 22 B C D A Model A B C D 15 Ton 20 Ton 133 1 2 88 7 32 50 9 32 5 5 32 25 Ton 133 1 2 88 7 32 53 9 32 5 5 32 NOTE 15 20 ton models have 3 fans 25 ton...

Page 29: ...29 APPENDIX D WIRING DIAGRAMS...

Page 30: ...ED CB2 L2 T3 L1 T2 L3 T1 HIGH SPEED CB1 L2 T3 L1 T2 L3 T1 OR RD BK GY BL YL YL BL GY BK RD OR L3 T3 L2 CC1 L1 T1 T2 L3 T3 L2 CC2 L1 T1 T2 L3 T3 L2 BC1 L1 T1 T2 L3 T3 L2 BC2 L1 T1 T2 T3 T2 T1 COMP 1 RD...

Page 31: ...S ONLY USE NEC CLASS 2 WIRE 4 3 L1 AND L2 ON IIC CONTROL IS 24V INPUT 0140L03767 A COMPONENT LEGEND T1 TERMINAL BLOCK L1 TB2 2 FROM TERMINAL 3 TO TERMINAL 2 ON THE TRANSFORMER 6 FOR 208V OPERATION MOV...

Page 32: ...L3 T1 HIGH SPEED CB1 L2 T3 L1 T2 L3 T1 OR RD BK GY BL YL YL BL GY BK RD OR L3 T3 L2 CC1 L1 T1 T2 L3 T3 L2 CC2 L1 T1 T2 L3 T3 L2 BC1 L1 T1 T2 L3 T3 L2 BC2 L1 T1 T2 T3 T2 T1 COMP 1 RD YL BK CCH1 T3 T2...

Page 33: ...33 Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring DBG180 DBG240 460 575 3 60 2 SPEED WIRING DIAGRAMS...

Page 34: ...RE SWITCH MAIN LIMIT OPEN BAD SWITCH STICKING GAS VALVE 3 MIN COMP ANTI CYCLE TIMER L2 L3 L1 L2 L3 L1 IIC DIAGNOSTIC BLINK CODES L1 L2 L3 LINE VOLTAGE YL RD BK PU OR 7 7 SEE ACCESSORY KIT LITERATURE F...

Page 35: ...FOR OPTIONAL CONVENIENCE OUTLET WIRING DIAGRAM POWER DIAGRAM F L P M L P PLM PLF BK RD PU L1 L2 L3 T1 T2 T3 LAC MC YL BK BR BK BR YL T3 T2 T1 BR L1 L2 L3 T1 T2 T3 EM GY BL YL RD BL BK OR RD YL BK OR...

Page 36: ...VOLTAGE TERMINAL BLOCK 4 TERMINALS FOR 24VAC PWR RD BK BR WIRE AND 6 TERMINALS FOR 24VAC COM BL WIRE 4 CONNECTIONS SHOWN ARE FOR 1 STAGE HEAT OPERATION WHEN 2 STAGE OPERATION IS REQUIRED REMOVE WH JU...

Page 37: ...necessary Check unit wiring to ensure it is not in contact with refrigerant piping or sharp metal edges Tighten as needed Verify that the crankcase heaters have been energized for 24 hours 9 2014 Date...

Page 38: ...2 Compressor Amps Blower Amps Condenser Fan Amps ELECTRICAL Total External Static Pressure Blower Wheel RPM TEMPERATURES Outdoor Air Temperature Return Air Temperature Cooling Supply Air Temperature...

Page 39: ...39 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 40: ...products may mean a change in specifications without notice 2019 CUSTOMER FEEDBACK Daikin is very interested in all product comments Please fill out the feedback form on the following link https daiki...

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