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provided on the upstream side of the gas valve. A manifold pressure 

tap is provided on the manifold. The normal manifold pressure for 

full input is 3.5” w.c. on natural gas and 10.0” w.c. for propane gas. 

Minimum gas supply pressure is 5.5” w.c. for natural gas and 11.0” 

for propane gas. In order to obtain rating, gas supply pressure must 

be 11.0” w.c. for propane gas. 
The pressure regulator on LP gas models is adjusted for 10.0” w.c. 

manifold pressure and is intended to prevent over-firing only. Do 

not attempt adjustment of the built-in pressure regulator unless 

the supply pressure is at least 7.0” w.c. on natural gas or 14.0” w.c. 

on propane gas. Check the location of  the  ignition electrode and 

the flame sensor for correct gap setting.

Flame

Sensor

Ignitor

NATURAL 

PROPANE (LP)

350,000

7

50,000

#30

#48

400,000

8

50,000

#30

#48

GAS ORIFICES

MAXIMUM 

INPUT 

(BTUH)

NUMBER

of

BURNERS

MAXIMUM

BTUH/BURNER

HEAT EXCHANGER AND BURNER ORIFICE SPECIFICATIONS

NOTE: 

Gas appliances located more than 2000 feet above sea 

level must be derated 4% per 1000 feet of total elevation and that 

variance in gas heating value and specific gravity require change in 

manifold pressure to obtain rating, it is mandatory that the input 

be adjusted at the installation site. All installations should be made 

as outlined in the latest edition of the National Fuel Gas Code ANSI 

Z223.1, section “Procedures To Be Followed To Place An Appliance in 

Operation”. Refer also to the “User’s Information Manual” supplied 

with the unit for additional information on the gas furnace.

Gas Supply And Manifold Check

Gas supply pressure and manifold pressure with the burners oper-

ating must be as specified on the rating plate. 

Gas Inlet Pressure Check

Gas inlet pressure must be checked and adjusted in accordance to 

the type of fuel being consumed.

With Power And Gas Off:

1.  Connect a water manometer or adequate gauge to the 

inlet pressure tap of the gas valve.

  Inlet gas pressure can also be measured by removing the 

cap from the dripleg and installing a predrilled cap with a 

hose fitting.

With Power And Gas On:

2.  Put  unit  into  heating  cycle  and  turn  on  all  other  gas 

consuming appliances.

NATURAL

Min.   5.0" W.C., Max. 10.0" W.C.

PROPANE

Min. 11.0" W.C., Max. 14.0" W.C.

INLET GAS PRESSURE

NOTE:

  Inlet Gas Pressure Must Not Exceed the Maximum Value 

Shown.
If operating pressures differ from above, make necessary pressure 

regulator adjustments, check piping size, etc., and/or consult with 

local utility.

Manifold Pressure Check 

The gas valve has a tapped opening to facilitate measurement 

of the manifold pressure. A “U” Tube manometer having a scale 

range from 0 to 12 inches of water should be used for this mea-

surement. The manifold pressure must be measured with the 

burners operating.
To adjust the pressure regulator, remove the adjustment screw or 

cover on the gas valve. Turn out (counterclockwise) to decrease 

pressure, turn in (clockwise) to increase pressure. Only small 

variations in gas flow should be made by means of the pressure 

regulator adjustment. In no case should the final manifold pressure 

vary more than plus or minus 0.3 inches water column from the 

specified nominal pressure. Any major changes in flow should be 

made by changing the size of the burner orifices.  The measured 

input rate to the furnace must not exceed the rating specified on 

the unit rating plate.
For natural gas, the manifold pressure must be between 3.2 and 

3.8 inches w.c. (3.5 nom inal) for high fire and between 1.7 and 2.3 

inches w.c. (2.0 nominal) for low fire.
For propane gas, the manifold pressure must be between 9.7 and 

10.3 inches w.c. (10.0 nominal) for high fire and between 6.7 and 

7.3 inches w.c. (7.0 nominal) for low fire. 

Gas Input (Natural Gas Only) Check 

It is the responsibility of the contractor to adjust the gas input to 

the unit.

To measure the gas input use a gas meter and proceed as 

follows:
1.  Turn off gas supply to all other appliances except the unit.

2.  With the unit operating, time the smallest dial on the meter 

for one complete revolution. If this is a 2 cubic foot dial, 

divide the seconds by 2; if it is a 1 cubic foot dial, use the 

seconds as is. This gives the seconds per cubic foot of gas 

being delivered to the unit.

Summary of Contents for DBG Series

Page 1: ...ndex Replacement Parts 2 Safety Instructions 2 General Information 3 Unit Location 4 Clearances 6 Roof Curb Post Installation Checks 6 Roof Top Duct Connections 6 Rigging Details 6 Electrical Wiring 8...

Page 2: ...ATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY WARNING SHEET METAL PARTS SCREWS CLIPS AND SIMILAR...

Page 3: ...National Codes It is the installer s responsibility to install the product in accordance with National Codes and or prevailing local codes and regulations The heating and cooling capacities of the un...

Page 4: ...t in an area where the outdoor air i e combustionairfortheunit willbefrequentlycontaminated by compounds containing chlorine or fluorine Common sources of such compounds include swimming pool chemical...

Page 5: ...ove wooden struts and shipping brace per installation instructions The struts are located in the fork holes and are used to protect the unit from damage while lifting with forks The shipping brace is...

Page 6: ...ance around the unit should be kept for safety service maintenance and proper unit operation A clearance of 75 on the service side of the unit is recommended to facilitate possible blower assembly sha...

Page 7: ...contact with the unit during transport Remove wood strutsmountedbeneathunitbaseframebeforesettingunit on roof curb These struts are intended to protect unit baseframefromforkliftdamage Removalisaccomp...

Page 8: ...HE WIRING PROTECT WIRING FROM SHARP EDGES FOLLOW NATIONAL ELECTRICAL CODE AND ALL LOCAL CODES AND ORDINANCES DO NOT ROUTE WIRES THROUGH REMOVABLE ACCESS PANELS CAUTION CONDUIT AND FITTINGS MUST BE WEA...

Page 9: ...AND LOW VOLTAGE BLOCK LOCATIONS R control wiring through grommet control wiring Field for linev oltage Ground Lug Field wiring enters from LOW HIGH 25 TONS MODEL POWER AND LOW VOLTAGE BLOCK LOCATIONS...

Page 10: ...RNING IMPORTANT NOTE This unit is factory set to operate on natural gas at the altitudes shown on the rating plate TO PREVENT PROPERTY DAMAGE PERSONAL INJURY OR DEATH WHEN EITHER USING PROPANE GAS ALO...

Page 11: ...to the gas valve to keep it from turning 6 Install a manual shut off valve in a convenient location within six feet of unit between the meter and the unit 7 Tighten all joints securely 8 The unit must...

Page 12: ...high fire and within 6 7 7 3 inches w c low fire at the manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate which depends on...

Page 13: ...3 8 W C WARNING THIS UNIT MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING EQUAL TO OR LESS THAN 1 2 PSIG CAUTION 7 There m...

Page 14: ...Responsibility The installing contractor must be certain that All supply and return air ductwork is in place properly sealed and corresponds with installation instructions All thermostats are mounted...

Page 15: ...or nameplate amps are not exceeded A final check of amp draw should be made upon completion of air balancing of the duct system see Appendix B Set Evaporator Fan Rpm Actual RPM s must be set and verif...

Page 16: ...n device which automatically lights the main burner DO NOT try to light burner by any other method 6 Move the gas control valve switch to the OFF position Do not force 7 Wait five minutes to clear out...

Page 17: ...he dripleg and installing a predrilled cap with a hose fitting With Power And Gas On 2 Put unit into heating cycle and turn on all other gas consuming appliances NATURAL Min 5 0 W C Max 10 0 W C PROPA...

Page 18: ...Using a leak detection solution or soap suds check for leaks at pressure boss screw Bubbles forming indicate a leak SHUT OFF GAS AND FIX ALL LEAKS IMMEDIATELY TO PREVENT UNRELIABLE OPERATION OR EQUIPM...

Page 19: ...lose manual gas shut off valve external to the unit 6 Replace the heat exchanger door on the unit 7 If cooling and or air circulation will be desired turn ON the electrical power Automatic Reset High...

Page 20: ...igeration Sequence Check With the disconnect switch open remove the field connected ther mostat wire from terminal R on TB1 terminal block Place a jumper across terminals R and G and across R and Y on...

Page 21: ...e maintenance is the best way to avoid unnecessary expense and inconvenience Have this system inspected at regu lar intervals by qualified service personnel at least twice a year Routine maintenance s...

Page 22: ...Y ADJUSTMENT CONTACT A QUALIFIED SERVICER AT ONCE IF AN ABNORMAL FLAME SHOULD DEVELOP WARNING At least once a year prior to or during the heating season make a visual check of the burner flames NOTE T...

Page 23: ...ains on The diagnostic fault code is two flashes Pressure Switch Stuck Closed 3 FLASH CODE A stuck closed pressure switch can be caused by a faulty pressure switch or faulty wiring If the control enco...

Page 24: ...BHP 0 2 9359 4 92 8991 3 79 8621 3 54 8188 3 27 7826 3 04 0 4 9018 3 18 8632 4 39 8251 3 39 7867 3 15 7363 2 85 6992 2 63 0 6 8279 2 96 7879 3 86 7484 2 99 7085 2 75 0 8 7957 4 82 7513 2 73 7097 3 35...

Page 25: ...6 8250 6 12 7657 5 40 7033 4 74 1 2 8934 7 89 8550 7 25 8175 6 57 7598 5 72 7043 5 04 6394 4 38 1 4 8424 7 49 8071 6 91 7639 6 21 7041 5 38 6318 4 63 1 6 7959 7 21 7609 6 57 7088 5 84 6295 4 97 1 8 74...

Page 26: ...RE DROP SCFM 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 In WG 0 15 0 18 0 22 0 27 0 32 0 37 0 42 0 48 0 55 0 61 0 69 0 76 Airflow Pressure Drop of Downflow Economizer for 15 to 25 To...

Page 27: ...lt Drive 7 50 7 5 DCG1807V 575 3 60 9 0 78 0 9 0 78 0 3 0 33 0 7 Model Number Electrical Rating Compressor Circuit 1 Compressor Circuit 2 Outdoor Fan Motor Indoor Fan Motor Optional Powered Convienien...

Page 28: ...DIMENSIONS VERTICAL DISCHARGE TOP VIEW 21 60 7 48 22 B C D A Model A B C D 15 Ton 20 Ton 133 1 2 88 7 32 50 9 32 5 5 32 25 Ton 133 1 2 88 7 32 53 9 32 5 5 32 NOTE 15 20 ton models have 3 fans 25 ton...

Page 29: ...29 APPENDIX D WIRING DIAGRAMS...

Page 30: ...ED CB2 L2 T3 L1 T2 L3 T1 HIGH SPEED CB1 L2 T3 L1 T2 L3 T1 OR RD BK GY BL YL YL BL GY BK RD OR L3 T3 L2 CC1 L1 T1 T2 L3 T3 L2 CC2 L1 T1 T2 L3 T3 L2 BC1 L1 T1 T2 L3 T3 L2 BC2 L1 T1 T2 T3 T2 T1 COMP 1 RD...

Page 31: ...S ONLY USE NEC CLASS 2 WIRE 4 3 L1 AND L2 ON IIC CONTROL IS 24V INPUT 0140L03767 A COMPONENT LEGEND T1 TERMINAL BLOCK L1 TB2 2 FROM TERMINAL 3 TO TERMINAL 2 ON THE TRANSFORMER 6 FOR 208V OPERATION MOV...

Page 32: ...L3 T1 HIGH SPEED CB1 L2 T3 L1 T2 L3 T1 OR RD BK GY BL YL YL BL GY BK RD OR L3 T3 L2 CC1 L1 T1 T2 L3 T3 L2 CC2 L1 T1 T2 L3 T3 L2 BC1 L1 T1 T2 L3 T3 L2 BC2 L1 T1 T2 T3 T2 T1 COMP 1 RD YL BK CCH1 T3 T2...

Page 33: ...33 Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring DBG180 DBG240 460 575 3 60 2 SPEED WIRING DIAGRAMS...

Page 34: ...RE SWITCH MAIN LIMIT OPEN BAD SWITCH STICKING GAS VALVE 3 MIN COMP ANTI CYCLE TIMER L2 L3 L1 L2 L3 L1 IIC DIAGNOSTIC BLINK CODES L1 L2 L3 LINE VOLTAGE YL RD BK PU OR 7 7 SEE ACCESSORY KIT LITERATURE F...

Page 35: ...FOR OPTIONAL CONVENIENCE OUTLET WIRING DIAGRAM POWER DIAGRAM F L P M L P PLM PLF BK RD PU L1 L2 L3 T1 T2 T3 LAC MC YL BK BR BK BR YL T3 T2 T1 BR L1 L2 L3 T1 T2 T3 EM GY BL YL RD BL BK OR RD YL BK OR...

Page 36: ...VOLTAGE TERMINAL BLOCK 4 TERMINALS FOR 24VAC PWR RD BK BR WIRE AND 6 TERMINALS FOR 24VAC COM BL WIRE 4 CONNECTIONS SHOWN ARE FOR 1 STAGE HEAT OPERATION WHEN 2 STAGE OPERATION IS REQUIRED REMOVE WH JU...

Page 37: ...necessary Check unit wiring to ensure it is not in contact with refrigerant piping or sharp metal edges Tighten as needed Verify that the crankcase heaters have been energized for 24 hours 9 2014 Date...

Page 38: ...2 Compressor Amps Blower Amps Condenser Fan Amps ELECTRICAL Total External Static Pressure Blower Wheel RPM TEMPERATURES Outdoor Air Temperature Return Air Temperature Cooling Supply Air Temperature...

Page 39: ...39 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 40: ...products may mean a change in specifications without notice 2019 CUSTOMER FEEDBACK Daikin is very interested in all product comments Please fill out the feedback form on the following link https daiki...

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