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3.

 

These units are designed for either natural or  propane 

(LP) gas and are specifically constructed at the factory for 

only one of these fuels. The fuels are NOT interchangeable. 

However, the furnace can be converted in the field from 

natural gas to LP gas with the appropriate factory kit (see 

unit Technical Manual for the appropriate kit). Only a 

qualified contractor, experienced with natural and propane 

gas systems, should attempt conversion. Kit instructions 

must be followed closely to assure safe and reliable unit 

operation.

4.  With all units on a common line operating under full fire, 

natural gas main supply pressure should be adjusted to 

approximately 7.0” w.c., measured at the unit gas valve. 

If the gas pressure at the unit is greater than 10.5” w.c., 

the contractor must furnish and install an external type 

positive shut off service pressure regulator. The unit will 

not function satisfactorily if supply gas pressure is less than 

5.5” w.c. or greater than 10.5” w.c..

 

NOTE: 

A minimum horizontal distance of 48” between 

the regulator and the furnace flue discharge is required.

5.  With all units on a common line operating under full LP 

gas main supply pressure should be at least 11.0” w.c. and 

must be no greater than 14.0” w.c., measured at the unit 

gas valve. Unit will not function satisfactorily if supply gas 

pressure is less than 11.0” w.c. or greater than 14.0” w.c..

6.  All pipe connections should be sealed with a pipe thread 

compound, which is resistant to the fuel used with the 

furnace. A soapy water solution should be used to check 

all joints for leaks. A 1/8” NPT plugged tap is located on the 

entering side of the gas valve for test gauge connection to 

measure supply (main) gas pressure. Another 1/8” tap is 

provided on the side of the manifold for checking manifold 

pressure.

T

HIS

 

UNIT

 

AND

 

ITS

 

INDIVIDUAL

 

SHUTOFF

 

VALVE

 

MUST

 

BE

 

DISCONNECTED 

FROM

 

THE

 

GAS

 

SUPPLY

 

SYSTEM

 

DURING

 

ANY

 

PRESSURE

 

TESTING

 

OF

 

THAT

 

SYSTEM

 

AT

 

TEST

 

PRESSURES

 

IN

 

EXCESS

 

OF

 

1/2 PSIG (13.8” 

W

.

C

.).

WARNING

T

HIS

 

UNIT

 

MUST

 

BE

 ISOLATED 

FROM

 

THE

 

GAS

 

SUPPLY

 

PIPING

 

SYSTEM

 

BY

 

CLOSING

 

ITS

 

INDIVIDUAL

 

MANUAL

 

SHUTOFF

 

VALVE

 

DURING

 

ANY

 

PRESSURE

 

TESTING

 

EQUAL

 

TO

 

OR

 

LESS

 

THAN

 1/2 PSIG.

CAUTION

7.   There must be no obstruction to prevent the flow of 

combustion and ventilating air. A vent stack is not required 

and must never be used. The power ventor will supply 

an adequate amount of combustion air as long as the air 

passageways are kept free of any obstructions and the 

recommended external unit clearances are maintained.

CIRCULATING AIR AND FILTERS

Ductwork

The supply duct should be provided with an access panel large 

enough to inspect the air chamber downstream of the heat ex-

changer.  A cover should be tightly attached to prevent air leaks.

Ductwork dimensions are shown in the roof curb installation 

manual.
If desired, supply and return duct connections to the unit may be 

made with flexible connections to reduce possible unit operating 

sound transmission.

VENTING

NOTE:  Venting is self-contained. 

CONDENSATE DRAIN CONNECTION

Condensate Drain Connection

A 1” female NPT drain connection is supplied on the end of the 

condensate pan, with an alternative connection on the bottom of 

the pan.  An extrnal trap must be installed for proper condensate 

drainage.

Drain Pan (Side View)

NOTE: 

Trap should be deep enough to offset maximum

unit static difference.  A minimum 4” trap is recommended.

Drain Plug

Roof Curb

See NOTE

Base Rail

Open Vent

2” Min

DRAIN CONNECTION

Install condensate drain trap as shown. Use 1” drain line and fittings 

or larger. Do not operate without trap.

Horizontal Drain 

Drainage of condensate directly onto the roof may be acceptable; 

(refer to local code). It is recommended that a small drip pad of 

either stone, mortar, wood or metal be provided to prevent any 

possible damage to the roof.  When using the horizontal drain 

connection, check the drain plug in bottom connection to ensure 

it is tight.

Cleaning

Due to the fact that drain pans in any air conditioning unit will 

have some moisture in them, algae and fungus will grow due to 

airborne bacteria and spores. Periodic cleaning is necessary to 

prevent this build-up from plugging the drain.

Summary of Contents for DBG Series

Page 1: ...ndex Replacement Parts 2 Safety Instructions 2 General Information 3 Unit Location 4 Clearances 6 Roof Curb Post Installation Checks 6 Roof Top Duct Connections 6 Rigging Details 6 Electrical Wiring 8...

Page 2: ...ATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY WARNING SHEET METAL PARTS SCREWS CLIPS AND SIMILAR...

Page 3: ...National Codes It is the installer s responsibility to install the product in accordance with National Codes and or prevailing local codes and regulations The heating and cooling capacities of the un...

Page 4: ...t in an area where the outdoor air i e combustionairfortheunit willbefrequentlycontaminated by compounds containing chlorine or fluorine Common sources of such compounds include swimming pool chemical...

Page 5: ...ove wooden struts and shipping brace per installation instructions The struts are located in the fork holes and are used to protect the unit from damage while lifting with forks The shipping brace is...

Page 6: ...ance around the unit should be kept for safety service maintenance and proper unit operation A clearance of 75 on the service side of the unit is recommended to facilitate possible blower assembly sha...

Page 7: ...contact with the unit during transport Remove wood strutsmountedbeneathunitbaseframebeforesettingunit on roof curb These struts are intended to protect unit baseframefromforkliftdamage Removalisaccomp...

Page 8: ...HE WIRING PROTECT WIRING FROM SHARP EDGES FOLLOW NATIONAL ELECTRICAL CODE AND ALL LOCAL CODES AND ORDINANCES DO NOT ROUTE WIRES THROUGH REMOVABLE ACCESS PANELS CAUTION CONDUIT AND FITTINGS MUST BE WEA...

Page 9: ...AND LOW VOLTAGE BLOCK LOCATIONS R control wiring through grommet control wiring Field for linev oltage Ground Lug Field wiring enters from LOW HIGH 25 TONS MODEL POWER AND LOW VOLTAGE BLOCK LOCATIONS...

Page 10: ...RNING IMPORTANT NOTE This unit is factory set to operate on natural gas at the altitudes shown on the rating plate TO PREVENT PROPERTY DAMAGE PERSONAL INJURY OR DEATH WHEN EITHER USING PROPANE GAS ALO...

Page 11: ...to the gas valve to keep it from turning 6 Install a manual shut off valve in a convenient location within six feet of unit between the meter and the unit 7 Tighten all joints securely 8 The unit must...

Page 12: ...high fire and within 6 7 7 3 inches w c low fire at the manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate which depends on...

Page 13: ...3 8 W C WARNING THIS UNIT MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING EQUAL TO OR LESS THAN 1 2 PSIG CAUTION 7 There m...

Page 14: ...Responsibility The installing contractor must be certain that All supply and return air ductwork is in place properly sealed and corresponds with installation instructions All thermostats are mounted...

Page 15: ...or nameplate amps are not exceeded A final check of amp draw should be made upon completion of air balancing of the duct system see Appendix B Set Evaporator Fan Rpm Actual RPM s must be set and verif...

Page 16: ...n device which automatically lights the main burner DO NOT try to light burner by any other method 6 Move the gas control valve switch to the OFF position Do not force 7 Wait five minutes to clear out...

Page 17: ...he dripleg and installing a predrilled cap with a hose fitting With Power And Gas On 2 Put unit into heating cycle and turn on all other gas consuming appliances NATURAL Min 5 0 W C Max 10 0 W C PROPA...

Page 18: ...Using a leak detection solution or soap suds check for leaks at pressure boss screw Bubbles forming indicate a leak SHUT OFF GAS AND FIX ALL LEAKS IMMEDIATELY TO PREVENT UNRELIABLE OPERATION OR EQUIPM...

Page 19: ...lose manual gas shut off valve external to the unit 6 Replace the heat exchanger door on the unit 7 If cooling and or air circulation will be desired turn ON the electrical power Automatic Reset High...

Page 20: ...igeration Sequence Check With the disconnect switch open remove the field connected ther mostat wire from terminal R on TB1 terminal block Place a jumper across terminals R and G and across R and Y on...

Page 21: ...e maintenance is the best way to avoid unnecessary expense and inconvenience Have this system inspected at regu lar intervals by qualified service personnel at least twice a year Routine maintenance s...

Page 22: ...Y ADJUSTMENT CONTACT A QUALIFIED SERVICER AT ONCE IF AN ABNORMAL FLAME SHOULD DEVELOP WARNING At least once a year prior to or during the heating season make a visual check of the burner flames NOTE T...

Page 23: ...ains on The diagnostic fault code is two flashes Pressure Switch Stuck Closed 3 FLASH CODE A stuck closed pressure switch can be caused by a faulty pressure switch or faulty wiring If the control enco...

Page 24: ...BHP 0 2 9359 4 92 8991 3 79 8621 3 54 8188 3 27 7826 3 04 0 4 9018 3 18 8632 4 39 8251 3 39 7867 3 15 7363 2 85 6992 2 63 0 6 8279 2 96 7879 3 86 7484 2 99 7085 2 75 0 8 7957 4 82 7513 2 73 7097 3 35...

Page 25: ...6 8250 6 12 7657 5 40 7033 4 74 1 2 8934 7 89 8550 7 25 8175 6 57 7598 5 72 7043 5 04 6394 4 38 1 4 8424 7 49 8071 6 91 7639 6 21 7041 5 38 6318 4 63 1 6 7959 7 21 7609 6 57 7088 5 84 6295 4 97 1 8 74...

Page 26: ...RE DROP SCFM 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 In WG 0 15 0 18 0 22 0 27 0 32 0 37 0 42 0 48 0 55 0 61 0 69 0 76 Airflow Pressure Drop of Downflow Economizer for 15 to 25 To...

Page 27: ...lt Drive 7 50 7 5 DCG1807V 575 3 60 9 0 78 0 9 0 78 0 3 0 33 0 7 Model Number Electrical Rating Compressor Circuit 1 Compressor Circuit 2 Outdoor Fan Motor Indoor Fan Motor Optional Powered Convienien...

Page 28: ...DIMENSIONS VERTICAL DISCHARGE TOP VIEW 21 60 7 48 22 B C D A Model A B C D 15 Ton 20 Ton 133 1 2 88 7 32 50 9 32 5 5 32 25 Ton 133 1 2 88 7 32 53 9 32 5 5 32 NOTE 15 20 ton models have 3 fans 25 ton...

Page 29: ...29 APPENDIX D WIRING DIAGRAMS...

Page 30: ...ED CB2 L2 T3 L1 T2 L3 T1 HIGH SPEED CB1 L2 T3 L1 T2 L3 T1 OR RD BK GY BL YL YL BL GY BK RD OR L3 T3 L2 CC1 L1 T1 T2 L3 T3 L2 CC2 L1 T1 T2 L3 T3 L2 BC1 L1 T1 T2 L3 T3 L2 BC2 L1 T1 T2 T3 T2 T1 COMP 1 RD...

Page 31: ...S ONLY USE NEC CLASS 2 WIRE 4 3 L1 AND L2 ON IIC CONTROL IS 24V INPUT 0140L03767 A COMPONENT LEGEND T1 TERMINAL BLOCK L1 TB2 2 FROM TERMINAL 3 TO TERMINAL 2 ON THE TRANSFORMER 6 FOR 208V OPERATION MOV...

Page 32: ...L3 T1 HIGH SPEED CB1 L2 T3 L1 T2 L3 T1 OR RD BK GY BL YL YL BL GY BK RD OR L3 T3 L2 CC1 L1 T1 T2 L3 T3 L2 CC2 L1 T1 T2 L3 T3 L2 BC1 L1 T1 T2 L3 T3 L2 BC2 L1 T1 T2 T3 T2 T1 COMP 1 RD YL BK CCH1 T3 T2...

Page 33: ...33 Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring DBG180 DBG240 460 575 3 60 2 SPEED WIRING DIAGRAMS...

Page 34: ...RE SWITCH MAIN LIMIT OPEN BAD SWITCH STICKING GAS VALVE 3 MIN COMP ANTI CYCLE TIMER L2 L3 L1 L2 L3 L1 IIC DIAGNOSTIC BLINK CODES L1 L2 L3 LINE VOLTAGE YL RD BK PU OR 7 7 SEE ACCESSORY KIT LITERATURE F...

Page 35: ...FOR OPTIONAL CONVENIENCE OUTLET WIRING DIAGRAM POWER DIAGRAM F L P M L P PLM PLF BK RD PU L1 L2 L3 T1 T2 T3 LAC MC YL BK BR BK BR YL T3 T2 T1 BR L1 L2 L3 T1 T2 T3 EM GY BL YL RD BL BK OR RD YL BK OR...

Page 36: ...VOLTAGE TERMINAL BLOCK 4 TERMINALS FOR 24VAC PWR RD BK BR WIRE AND 6 TERMINALS FOR 24VAC COM BL WIRE 4 CONNECTIONS SHOWN ARE FOR 1 STAGE HEAT OPERATION WHEN 2 STAGE OPERATION IS REQUIRED REMOVE WH JU...

Page 37: ...necessary Check unit wiring to ensure it is not in contact with refrigerant piping or sharp metal edges Tighten as needed Verify that the crankcase heaters have been energized for 24 hours 9 2014 Date...

Page 38: ...2 Compressor Amps Blower Amps Condenser Fan Amps ELECTRICAL Total External Static Pressure Blower Wheel RPM TEMPERATURES Outdoor Air Temperature Return Air Temperature Cooling Supply Air Temperature...

Page 39: ...39 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 40: ...products may mean a change in specifications without notice 2019 CUSTOMER FEEDBACK Daikin is very interested in all product comments Please fill out the feedback form on the following link https daiki...

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