background image

8

(lbs)

Corner Weight - A

582

645

627

Corner Weight - B

475

527

525

Corner Weight - C

565

589

604

Corner Weight - D

461

481

521

Unit Shipping Weight

2198

2357

2513

Unit Operating Weight

2083

2242

2283

X (Inches)

65"

63"

65.6"

Y (Inches)

40"

40"

40.5"

A* and B* information

DATA

15 Tons 20 Tons 25 Tons

DBG Weights

NOTE:

 These weights are without accessories installed.

T

O

 

PREVENT

 

SEVERE

 

DAMAGE

 

TO

 

THE

 

BOTTOM

 

OF

 

THE

 

UNIT

DO

 

NOT

 

FORK

 

LIFT

 

UNIT

 

AFTER

 

WOOD

 

STRUTS

 

HAVE

 

BEEN

 

REMOVED

.

CAUTION

Bring condenser end of unit into alignment with the curb.  With 

condenser end of the unit resting on curb member and using curb 

as a fulcrum, lower opposite end of the unit until entire unit is 

seated on the curb.  When a rectangular cantilever curb is used, 

care should be taken to center the unit.  Check for proper alignment 

and orientation of supply and return openings with duct.

Rigging Removal

T

O

 

PREVENT

 

DAMAGE

 

TO

 

THE

 

UNIT

DO

 

NOT

 

ALLOW

 

CRANE

 

HOOKS

 

AND

 

SPREADER

 

BARS

 

TO

 

REST

 

ON

 

THE

 

ROOF

 

OF

 

THE

 

UNIT

.

CAUTION

Remove spreader bars, lifting cables and other rigging equipment.

  

ELECTRICAL WIRING

HIGH VOLTAGE !

D

ISCONNECT

 

ALL

 

POWER

 

BEFORE

 

SERVICING

 

OR

 

INSTALLING

 

THIS

 

UNIT

. M

ULTIPLE

 

POWER

 

SOURCES

 

MAY

 

BE

 

PRESENT

. F

AILURE

 

TO

 

DO

 

SO

 

MAY

 

CAUSE

 

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

.

WARNING

HIGH VOLTAGE !

T

O

 

AVOID

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ELECTRICAL

 

SHOCK

DO

 

NOT

 

TAMPER

 

WITH

 

FACTORY

 

WIRING

. T

HE

 

INTERNAL

 

POWER

 

AND

 

CONTROL

 

WIRING

 

OF

 

THESE

 

UNITS

 

ARE

 

FACTORY

-

INSTALLED

 

AND

 

HAVE

 

BEEN

 

THOROUGHLY

 

TESTED

 

PRIOR

 

TO

 

SHIPMENT

. C

ONTACT

 

YOUR

 

LOCAL

 

REPRESENTATIVE

 

IF

 

ASSISTANCE

 

IS

 

REQUIRED

.

WARNING

T

O

 

PREVENT

 

DAMAGE

 

TO

 

THE

 

WIRING

PROTECT

 

WIRING

 

FROM

 

SHARP

 

EDGES

. F

OLLOW

 

NATIONAL

 

ELECTRICAL

 

CODE

 

AND

 

ALL

 

LOCAL

 

CODES

 

AND

 

ORDINANCES

. D

O

 

NOT

 

ROUTE

 

WIRES

 

THROUGH

 

REMOVABLE

 

ACCESS

 

PANELS

.

CAUTION

C

ONDUIT

 

AND

 

FITTINGS

 

MUST

 

BE

 

WEATHER

-

TIGHT

 

TO

 

PREVENT

 

WATER

 

ENTRY

 

INTO

 

THE

 

BUILDING

.

CAUTION

For unit protection, use a fuse or HACR circuit breaker that is in ex-

cess of the circuit ampacity, but less than or equal to the maximum 

overcurrent protection device. DO NOT EXCEED THE MAXIMUM 

OVERCURRENT DEVICE SIZE SHOWN ON UNIT DATA PLATE.
All line voltage connections must be made through weatherproof 

fittings.  All exterior power supply and ground wiring must be in 

approved weatherproof conduit.
The main power supply wiring to the unit and low voltage wiring 

to accessory controls must be done in accordance with these in-

structions, the latest edition of the National Electrical Code (ANSI/

NFPA 70), and all local codes and ordinances.  
The main power supply shall be three-phase, three wire. The unit 

is factory wired for the voltage shown on the unit’s data plate.

NOTE:

 If supply voltage is 208V, all leads on primary of trans-

former(s) must be moved from the 230V to the 208V tap.
Main power wiring should be sized for the minimum circuit am-

pacity shown on the unit’s database.  Size wires in accordance with 

the ampacity tables in Article 310 of the National Electrical Code.  

If long wires are required, it may be necessary to increase the wire 

size to prevent excessive voltage drop.  Wires should be sized for a 

maximum of 3% voltage drop.

T

O

 

AVOID

 

PROPERTY

 

DAMAGE

 

OR

 

PERSONAL

 

INJURY

 

DUE

 

TO

 

FIRE

USE

 

ONLY

 

COPPER

 

CONDUCTORS

.

CAUTION

T

O

 

PREVENT

 

IMPROPER

 

AND

 

DANGEROUS

 

OPERATION

 

DUE

 

TO

 

WIRING

 

ERRORS

LABEL

 

ALL

 

WIRES

 

PRIOR

 

TO

 

DISCONNECTION

 

WHEN

 

SERVICING

 

CONTROLS

. V

ERIFY

 

PROPER

 

OPERATION

 

AFTER

 

SERVICING

.

CAUTION

Summary of Contents for DBG Series

Page 1: ...ndex Replacement Parts 2 Safety Instructions 2 General Information 3 Unit Location 4 Clearances 6 Roof Curb Post Installation Checks 6 Roof Top Duct Connections 6 Rigging Details 6 Electrical Wiring 8...

Page 2: ...ATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY WARNING SHEET METAL PARTS SCREWS CLIPS AND SIMILAR...

Page 3: ...National Codes It is the installer s responsibility to install the product in accordance with National Codes and or prevailing local codes and regulations The heating and cooling capacities of the un...

Page 4: ...t in an area where the outdoor air i e combustionairfortheunit willbefrequentlycontaminated by compounds containing chlorine or fluorine Common sources of such compounds include swimming pool chemical...

Page 5: ...ove wooden struts and shipping brace per installation instructions The struts are located in the fork holes and are used to protect the unit from damage while lifting with forks The shipping brace is...

Page 6: ...ance around the unit should be kept for safety service maintenance and proper unit operation A clearance of 75 on the service side of the unit is recommended to facilitate possible blower assembly sha...

Page 7: ...contact with the unit during transport Remove wood strutsmountedbeneathunitbaseframebeforesettingunit on roof curb These struts are intended to protect unit baseframefromforkliftdamage Removalisaccomp...

Page 8: ...HE WIRING PROTECT WIRING FROM SHARP EDGES FOLLOW NATIONAL ELECTRICAL CODE AND ALL LOCAL CODES AND ORDINANCES DO NOT ROUTE WIRES THROUGH REMOVABLE ACCESS PANELS CAUTION CONDUIT AND FITTINGS MUST BE WEA...

Page 9: ...AND LOW VOLTAGE BLOCK LOCATIONS R control wiring through grommet control wiring Field for linev oltage Ground Lug Field wiring enters from LOW HIGH 25 TONS MODEL POWER AND LOW VOLTAGE BLOCK LOCATIONS...

Page 10: ...RNING IMPORTANT NOTE This unit is factory set to operate on natural gas at the altitudes shown on the rating plate TO PREVENT PROPERTY DAMAGE PERSONAL INJURY OR DEATH WHEN EITHER USING PROPANE GAS ALO...

Page 11: ...to the gas valve to keep it from turning 6 Install a manual shut off valve in a convenient location within six feet of unit between the meter and the unit 7 Tighten all joints securely 8 The unit must...

Page 12: ...high fire and within 6 7 7 3 inches w c low fire at the manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate which depends on...

Page 13: ...3 8 W C WARNING THIS UNIT MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING EQUAL TO OR LESS THAN 1 2 PSIG CAUTION 7 There m...

Page 14: ...Responsibility The installing contractor must be certain that All supply and return air ductwork is in place properly sealed and corresponds with installation instructions All thermostats are mounted...

Page 15: ...or nameplate amps are not exceeded A final check of amp draw should be made upon completion of air balancing of the duct system see Appendix B Set Evaporator Fan Rpm Actual RPM s must be set and verif...

Page 16: ...n device which automatically lights the main burner DO NOT try to light burner by any other method 6 Move the gas control valve switch to the OFF position Do not force 7 Wait five minutes to clear out...

Page 17: ...he dripleg and installing a predrilled cap with a hose fitting With Power And Gas On 2 Put unit into heating cycle and turn on all other gas consuming appliances NATURAL Min 5 0 W C Max 10 0 W C PROPA...

Page 18: ...Using a leak detection solution or soap suds check for leaks at pressure boss screw Bubbles forming indicate a leak SHUT OFF GAS AND FIX ALL LEAKS IMMEDIATELY TO PREVENT UNRELIABLE OPERATION OR EQUIPM...

Page 19: ...lose manual gas shut off valve external to the unit 6 Replace the heat exchanger door on the unit 7 If cooling and or air circulation will be desired turn ON the electrical power Automatic Reset High...

Page 20: ...igeration Sequence Check With the disconnect switch open remove the field connected ther mostat wire from terminal R on TB1 terminal block Place a jumper across terminals R and G and across R and Y on...

Page 21: ...e maintenance is the best way to avoid unnecessary expense and inconvenience Have this system inspected at regu lar intervals by qualified service personnel at least twice a year Routine maintenance s...

Page 22: ...Y ADJUSTMENT CONTACT A QUALIFIED SERVICER AT ONCE IF AN ABNORMAL FLAME SHOULD DEVELOP WARNING At least once a year prior to or during the heating season make a visual check of the burner flames NOTE T...

Page 23: ...ains on The diagnostic fault code is two flashes Pressure Switch Stuck Closed 3 FLASH CODE A stuck closed pressure switch can be caused by a faulty pressure switch or faulty wiring If the control enco...

Page 24: ...BHP 0 2 9359 4 92 8991 3 79 8621 3 54 8188 3 27 7826 3 04 0 4 9018 3 18 8632 4 39 8251 3 39 7867 3 15 7363 2 85 6992 2 63 0 6 8279 2 96 7879 3 86 7484 2 99 7085 2 75 0 8 7957 4 82 7513 2 73 7097 3 35...

Page 25: ...6 8250 6 12 7657 5 40 7033 4 74 1 2 8934 7 89 8550 7 25 8175 6 57 7598 5 72 7043 5 04 6394 4 38 1 4 8424 7 49 8071 6 91 7639 6 21 7041 5 38 6318 4 63 1 6 7959 7 21 7609 6 57 7088 5 84 6295 4 97 1 8 74...

Page 26: ...RE DROP SCFM 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 In WG 0 15 0 18 0 22 0 27 0 32 0 37 0 42 0 48 0 55 0 61 0 69 0 76 Airflow Pressure Drop of Downflow Economizer for 15 to 25 To...

Page 27: ...lt Drive 7 50 7 5 DCG1807V 575 3 60 9 0 78 0 9 0 78 0 3 0 33 0 7 Model Number Electrical Rating Compressor Circuit 1 Compressor Circuit 2 Outdoor Fan Motor Indoor Fan Motor Optional Powered Convienien...

Page 28: ...DIMENSIONS VERTICAL DISCHARGE TOP VIEW 21 60 7 48 22 B C D A Model A B C D 15 Ton 20 Ton 133 1 2 88 7 32 50 9 32 5 5 32 25 Ton 133 1 2 88 7 32 53 9 32 5 5 32 NOTE 15 20 ton models have 3 fans 25 ton...

Page 29: ...29 APPENDIX D WIRING DIAGRAMS...

Page 30: ...ED CB2 L2 T3 L1 T2 L3 T1 HIGH SPEED CB1 L2 T3 L1 T2 L3 T1 OR RD BK GY BL YL YL BL GY BK RD OR L3 T3 L2 CC1 L1 T1 T2 L3 T3 L2 CC2 L1 T1 T2 L3 T3 L2 BC1 L1 T1 T2 L3 T3 L2 BC2 L1 T1 T2 T3 T2 T1 COMP 1 RD...

Page 31: ...S ONLY USE NEC CLASS 2 WIRE 4 3 L1 AND L2 ON IIC CONTROL IS 24V INPUT 0140L03767 A COMPONENT LEGEND T1 TERMINAL BLOCK L1 TB2 2 FROM TERMINAL 3 TO TERMINAL 2 ON THE TRANSFORMER 6 FOR 208V OPERATION MOV...

Page 32: ...L3 T1 HIGH SPEED CB1 L2 T3 L1 T2 L3 T1 OR RD BK GY BL YL YL BL GY BK RD OR L3 T3 L2 CC1 L1 T1 T2 L3 T3 L2 CC2 L1 T1 T2 L3 T3 L2 BC1 L1 T1 T2 L3 T3 L2 BC2 L1 T1 T2 T3 T2 T1 COMP 1 RD YL BK CCH1 T3 T2...

Page 33: ...33 Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring DBG180 DBG240 460 575 3 60 2 SPEED WIRING DIAGRAMS...

Page 34: ...RE SWITCH MAIN LIMIT OPEN BAD SWITCH STICKING GAS VALVE 3 MIN COMP ANTI CYCLE TIMER L2 L3 L1 L2 L3 L1 IIC DIAGNOSTIC BLINK CODES L1 L2 L3 LINE VOLTAGE YL RD BK PU OR 7 7 SEE ACCESSORY KIT LITERATURE F...

Page 35: ...FOR OPTIONAL CONVENIENCE OUTLET WIRING DIAGRAM POWER DIAGRAM F L P M L P PLM PLF BK RD PU L1 L2 L3 T1 T2 T3 LAC MC YL BK BR BK BR YL T3 T2 T1 BR L1 L2 L3 T1 T2 T3 EM GY BL YL RD BL BK OR RD YL BK OR...

Page 36: ...VOLTAGE TERMINAL BLOCK 4 TERMINALS FOR 24VAC PWR RD BK BR WIRE AND 6 TERMINALS FOR 24VAC COM BL WIRE 4 CONNECTIONS SHOWN ARE FOR 1 STAGE HEAT OPERATION WHEN 2 STAGE OPERATION IS REQUIRED REMOVE WH JU...

Page 37: ...necessary Check unit wiring to ensure it is not in contact with refrigerant piping or sharp metal edges Tighten as needed Verify that the crankcase heaters have been energized for 24 hours 9 2014 Date...

Page 38: ...2 Compressor Amps Blower Amps Condenser Fan Amps ELECTRICAL Total External Static Pressure Blower Wheel RPM TEMPERATURES Outdoor Air Temperature Return Air Temperature Cooling Supply Air Temperature...

Page 39: ...39 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 40: ...products may mean a change in specifications without notice 2019 CUSTOMER FEEDBACK Daikin is very interested in all product comments Please fill out the feedback form on the following link https daiki...

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