1-2
GENERAL INFORMATION
9. Check to see if the rubber part is worn out when
removing it and replace it if necessary. Some rubber part
is weak to gasoline and kerosene, so pay attention not to
soak with gasoline or oils.
10. Recommended grease must be applied to or filled in
the specified place.
7. Align the bolts to uniform the tightening points before
tightening them when you don’t know the bolt length.
8. Bolts, nuts and pieces must be tightened from the bigger
diameter to the smaller one, from inside to outside and
diagonally with the specified torque.
5. Clean the parts after the overhaul and before the test and
remove the cleaning oil with compressed air. Apply oil
to seal face during installation.
6. Check necessary place and measure necessary data
during installation. When installing, return to the state
before removing.
3. Store the parts of each system discriminatively to install
each part in the right place.
4. After removing gasket, O-ring, piston pin clip and cotter
pin, always replace them with the new one. When
removing the snap ring, it can be easily missed after
transformation or installation.
Summary of Contents for ROADWIN VJ125 - SERVICE
Page 3: ......
Page 23: ...MEMO...
Page 39: ...MEMO...
Page 47: ...4 0 FUEL SYSTEM...
Page 60: ...MEMO...
Page 61: ...5 0 COOLING SYSTEM...
Page 64: ...MEMO...
Page 65: ...6 0 ENGINE REMOVAL INSTALLATION...
Page 69: ...7 0 CLUTCH GEARSHIFT...
Page 82: ...MEMO...
Page 83: ...8 0 A C GENERATOR STARTER CLUTCH...
Page 93: ...9 0 CYLINDER HEAD VALVES...
Page 109: ...10 0 CYLINDER PISTON...
Page 116: ...MEMO...
Page 117: ...11 0 CRANKCASE TRANSMISSION CRANKSHAFT...
Page 130: ...MEMO...
Page 131: ...12 0 EXTERNAL PARTS...
Page 137: ...13 0 FRONT WHEEL FRONT FORK STEERING...
Page 161: ...14 0 REAR WHEEL REAR SUSPENSION...
Page 174: ...MEMO...
Page 175: ...15 0 HYDRAULIC BRAKE FRONT REAR...
Page 200: ...MEMO...
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Page 251: ...SERVICEMANUAL 2004 1 PRINTED 2004 1 PUBLICATION NO C COPY...