6-1
6. ENGINE REMOVAL/INSTALLATION
SERVICE INFORMATION
GENERAL SAFETY
Use a jack to remove or install the engine. Support the motorcycle with a jack firmly, taking precautions not to
damage the frame, engine, cable or harness.
Attach tape to the frame to protect it during the engine removal or installation.
●
The following works can be serviced with the engine installed in the frame.
- Oil pump (section 3)
- Carburetor (section 4)
- Radiator (section 5)
- Clutch (section 7)
- Geashift (section 7)
- A.C. Generator (section 8)
- Starter clutch (section 8)
●
The following works require engine removal for service.
- Cylinder head/valve
(
section 9
)
- Cylinder/piston
(
section 10
)
- Transmission
(
section 11
)
- Crank shaft
(
section 11
)
SPECIFICATION
TORQUE VALUES :
ENGINE HANGER BOLT (FRONT ) :
4.9
㎏
f
·
m (49N
·
m)
(REAR ) :
4.9
㎏
f
·
m (49N
·
m)
GEAR CHANGE ARM BOLT :
1.2
㎏
f
·
m (12N
·
m)
DRIVE SPROCKET BOLT :
1.2
㎏
f
·
m (12N
·
m)
LH. DOWNTUBE MOUNTING BOLT (SPECIAL BOLT) : 4.2
㎏
f
·
m (42N
·
m)
LH. DOWNTUBE BRACKET MOUNTING BOLT :
2.2
㎏
f
·
m (22N
·
m)
6
SERVICE INFORMATION
·
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··
·
6-1
ENGINE REMOVAL
·
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··
··
··
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·
6-2
ENGINE INSTALLATION
·
··
··
··
··
··
·
6-3
ITEM
SPECIFICATIONS
ENGINE DRY WEIGHT
32.3kg
ENGINE OIL CAPACITY(AT DISASSEMBLY)
1.1
ℓ
Summary of Contents for ROADWIN VJ125 - SERVICE
Page 3: ......
Page 23: ...MEMO...
Page 39: ...MEMO...
Page 47: ...4 0 FUEL SYSTEM...
Page 60: ...MEMO...
Page 61: ...5 0 COOLING SYSTEM...
Page 64: ...MEMO...
Page 65: ...6 0 ENGINE REMOVAL INSTALLATION...
Page 69: ...7 0 CLUTCH GEARSHIFT...
Page 82: ...MEMO...
Page 83: ...8 0 A C GENERATOR STARTER CLUTCH...
Page 93: ...9 0 CYLINDER HEAD VALVES...
Page 109: ...10 0 CYLINDER PISTON...
Page 116: ...MEMO...
Page 117: ...11 0 CRANKCASE TRANSMISSION CRANKSHAFT...
Page 130: ...MEMO...
Page 131: ...12 0 EXTERNAL PARTS...
Page 137: ...13 0 FRONT WHEEL FRONT FORK STEERING...
Page 161: ...14 0 REAR WHEEL REAR SUSPENSION...
Page 174: ...MEMO...
Page 175: ...15 0 HYDRAULIC BRAKE FRONT REAR...
Page 200: ...MEMO...
Page 208: ...MEMO...
Page 216: ...MEMO...
Page 228: ...MEMO...
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Page 251: ...SERVICEMANUAL 2004 1 PRINTED 2004 1 PUBLICATION NO C COPY...