21-2
TROUBLESHOOTING
ENGINE LACKS POWER
Pressure normal
Pressure low
●
Punctured tire.
●
Faulty tire valve.
1. Check tire pressure.
Wheel rotate freely.
Wheel don’t rotate
freely
●
Dragged brake.
●
Worn or damaged wheel bearings.
●
Lacked wheel bearings lubrication.
●
D
●
Axle nut tightened excessively.
2. Raise wheels off ground and
rotate by hands.
Engine speed increased.
Engine speed not
changed.
●
Clutch slipping.
●
Worn clutch disk and plate.
●
Damaged clutch disk and plate.
3. Accelerate suddenly.
Engine speed increased.
Engine speed
doesn’t increase.
●
Closed carburetor choke.
●
Clogged fuel aisle.
●
Clogged air cleaner.
●
Clogged fuel tank breather.
●
Clogged muffler.
4. Accelerate lightly.
Correct
Incorrect
●
Faulty C.D.I unit.
●
Faulty pulse generator.
5. Check ignition timing by
using timing light.
Correct
Incorrect
●
Improper valve adjustment.
●
Worn valve seat.
6. Check valve clearance
Compression normal
Low
●
Improper valve operation.
●
Worn cylinder and piston ring.
●
Worn cylinder head gasket.
●
Incorrect valve timing.
7. Measure the cylinder
compression.
Not clogged
Clogged
●
Damaged fuel strainer or screen.
●
Poor carburetor maintenance.
8. Check the carburetor for
clogging.
INSPECTION
CAUSE OF TROUBLE
Summary of Contents for ROADWIN VJ125 - SERVICE
Page 3: ......
Page 23: ...MEMO...
Page 39: ...MEMO...
Page 47: ...4 0 FUEL SYSTEM...
Page 60: ...MEMO...
Page 61: ...5 0 COOLING SYSTEM...
Page 64: ...MEMO...
Page 65: ...6 0 ENGINE REMOVAL INSTALLATION...
Page 69: ...7 0 CLUTCH GEARSHIFT...
Page 82: ...MEMO...
Page 83: ...8 0 A C GENERATOR STARTER CLUTCH...
Page 93: ...9 0 CYLINDER HEAD VALVES...
Page 109: ...10 0 CYLINDER PISTON...
Page 116: ...MEMO...
Page 117: ...11 0 CRANKCASE TRANSMISSION CRANKSHAFT...
Page 130: ...MEMO...
Page 131: ...12 0 EXTERNAL PARTS...
Page 137: ...13 0 FRONT WHEEL FRONT FORK STEERING...
Page 161: ...14 0 REAR WHEEL REAR SUSPENSION...
Page 174: ...MEMO...
Page 175: ...15 0 HYDRAULIC BRAKE FRONT REAR...
Page 200: ...MEMO...
Page 208: ...MEMO...
Page 216: ...MEMO...
Page 228: ...MEMO...
Page 241: ...MEMO...
Page 249: ...MEMO...
Page 250: ...MEMO...
Page 251: ...SERVICEMANUAL 2004 1 PRINTED 2004 1 PUBLICATION NO C COPY...