DAELIM ROADWIN VJ125 - SERVICE, Service Manual

Page: 122 / 251

11-5
CRANKCASE/TRANSMISSION/CRANKSHAFT
●
Check the shift drum for wear or damage.
● Check the shift drum guide groove for partial wear
or damage.
●
Measure the main shaft and counter shaft outside
diameter.
SERVICE LIMIT : M3, M5 : 19.930mm
C1 : 16.440mm
C2 : 19.940mm
C4 : 19.930mm
●
Check the gear for hole, projection part in gear,
shift groove, gear wear, and damage.
●
Measure the gear inside diameter.
SERVICE LIMIT : M5 : 23.050mm
M3, C2 : 23.070mm
C4 : 20.070mm
C1 : 20.050mm
●
Measure the gear bush inside diameter and outside
diameter.
SERVICE LIMIT :
M5 : OUTSIDE DIAMETER : 22.930mm
M3, M2 OUTSIDE DIAMETER : 22.950mm
C1 OUTSIDE DIAMETER : 19.930mm
M3, C2 INSIDE DIAMETER : 20.050mm
C1 INSIDE DIAMETER : 16.550mm
●
Measure out the gear-to-bush clearance.
SERVICE LIMIT :
M3, M5, C1, C2 : 0.100mm
●
Measure out the gear-to-shaft clearance.
SERVICE LIMIT : C4 :0.120mm
● Measure out the bush-to-shaft clearance.
SERVICE LIMIT : M3 : 0.100mm
C1 : 0.090mm
C2 : 0.090mm
C 2
C 2 C 2
C 2
C 2 C 2 C 2 C 2
C 2
C 2 C 2 C 2
C 2
C 4
C 4 C 4
C 4
C 4 C 4 C 4 C 4
C 4
C 4 C 4 C 4
C 4
C 1
C 1
C 1
C 1 C 1
C 1 C 1
C 1 C 1
C 1
C 1 C 1
C 1
M 5
M 5 M 5
M 5
M 5 M 5 M 5 M 5
M 5
M 5 M 5 M 5
M 5
M 3
M 3 M 3
M 3
M 3 M 3 M 3 M 3
M 3
M 3 M 3 M 3
M 3