DAELIM ROADWIN VJ125 - SERVICE, Service Manual

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11-2
CRANKCASE/TRANSMISSION/CRANKSHAFT
TORQUE VALUES
MAIN SHAFT BEARING SETTING PLATE 1.2kgf · m(12N · m)
CRANKCASE BOLT 1.1kgf
·
m(11N
·
m)
TOOLS
UNIVERSAL BEARING PULLER
BEARING REMOVER SET, 15mm
REMOVER ASSEMBLY 15mm
REMOVER SHAFT
REMOVER HEAD
SLIDING WEIGHT
THREAD ADAPTER
ASSEMBLY SHAFT
CRANKCASE ASSEMBLY COLLAR
TROUBLESHOOTING
Hard to shift
●
Incorrect clutch system adjustment
(Free play is too big)
●
Shift fork bent
●
Shift fork shaft bent
●
Gear shift spindle claw bent
●
Shift drum guide grooves damaged
● Shift drum guide pin damaged.
Transmission jumps out of gear
●
Gear dogs worn
● Shift fork shaft bent
●
Shift drum stopper damaged
●
Shift drum guide grooves worn
●
Gear shift fork slot worn
Engine noise
●
Connecting rod big end bearing worn
● Connecting rod bent
●
Crank shaft main bearing worn
●
Transmission gear worn
ITEM STANDARD VALUE SERVICE LIMIT
CONNECTING ROD BIG END SIDE
0.050~0.300 0.600
CLEARANCE
CONNECTING ROD BID END
CRANKSHAFT
VERTICAL DIRECTION CLEARANCE
0~0.008 0.050
RIGHT 0.100
CRANKSHAFT RUNOUT
LEFT 0.100
Unit: mm