DAELIM ROADWIN VJ125 - SERVICE, Service Manual

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7-2
CLUTCH/GEARSHIFT
TROUBLESHOOTING
Clutch operation problem can be corrected by adjusting a cable free play.
Clutch lever pull too hard
●
Damaged, clogged or sticking clutch cable
●
Damaged lifter mechanism
● Damaged clutch lifter plate bearing
●
Incorrect wiring of clutch cable
Clutch slips
●
Too big clutch lever free play
●
Clutch plate warpage
● Clutch lock nut loose
●
High fluid level or high fluid weight
Clutch disengages
●
Sticking lifter hydraulic system
● Worn disks
●
Weak spring
●
Too small clutch lever free play
Difficult to thrust the gear level
● Incorrect clutch adjustment(too big free play)
●
Bent shift fork
●
Bent shift fork shaft
●
Damaged gear shift spindle
●
Damaged shift drum guide groove
● Damaged shift drum guide pin
Gear jumps out
●
Worn gear dog
●
Bent shift fork shaft
●
Damaged shift drum stopper
● Worn shift drum guide groove
●
Worn gear shift fork groove