VEB MZ ETZ 125 Operating Instructions Manual Download | Manualshive

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Index

Dear friend of MZ,

these Operating Instructions are intended for you as a help to ensure that your motor-cycle will always be your reliable companion. Due to our
experiences gathered in many years of motor cycle construction, the ETZ machine is a sturdy, highly efficient, reliable vehicle that requires but little
maintenance. In order that this will remain so for ever, we ask you to observe the following information regarding care and treatment of your motor-
cycle.

"Bon voyage"!

VEB Motorradwerk Zschopau

Betrieb des IFA-Kombinates Zweiradfahrzeuge

Table of Contents

1.

Technical Data

1.1.

Engine and Power Transmission

1.2.

Carburetter

1.3.

Cycle Parts

1.4.

Electrical Equipment

Bedienungsanleitung für MZ-Motorrad ETZ 125 und ETZ 150 (englisch)

http://www.mz-b.de/miraculis/aw/mz/text/etz15be/etz15be.html

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03.11.2008 01:31

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Summary of Contents for MZ ETZ 125

Page 1: ...tle maintenance In order that this will remain so for ever we ask you to observe the following information regarding care and treatment of your motor cycle Bon voyage VEB Motorradwerk Zschopau Betrieb...

Page 2: ...uretter Induction System 4 7 Wheels and Tyres 4 8 Rear Wheel Drive 4 9 Electrical Equipment 4 10 Information about Winter Operation 5 Faults and Their Remedies 6 After sales Service 7 For Making the M...

Page 3: ...of speeds 5 5 5 Idling tell tale light yellow tell tale lamp only for de luxe model Power transmission to rear wheel Roller chain 0 8 B 1 128 TGL 11796 12 7 x 7 75 x 128 Transmission gearbox rear whee...

Page 4: ...open but adjustment of the maximum concentration of CO in exhaust gas to 2 5 to 3 5 per cent by volume at 1 200 rpm 1 Pay attention to the sparking plug appearance The lower plate of the needle holder...

Page 5: ...25 x 16 3 25 x 16 Tyre inflation pressure gauge pressure Solo front 150 kPa 1 5 kp cm rear 190 kPa 1 9 kp cm with permissible total mass front 150 kPa 1 5 kp cm rear 270 kPa 2 7 kp cm Brakes front Si...

Page 6: ...m Three phase current dynamo three phase current 14 V 15 A with rectifier and regulator Battery 12 V 5 5 Ah 12 V 5 5 Ah 12 V 5 5 Ah Electric bulbs headlamp 12 V 45 40 W TGL 11413 or H 4 passing beam a...

Page 7: ...Index ETZ 125 ETZ 150 ETZ 150 Empty mass with fuel and tools 118 kg 1 120 kg 2 118 kg 1 120 kg 2 118 kg 1 120 kg 2 Permissible total mass 290 kg 290 kg 290 kg 1 Variant with drum brake 2 Variant with...

Page 8: ...an load atmospheric conditions and sitting position Fuel consumption 2 3 to 3 5 l 100 km 2 4 to 3 6 l 100 km 2 6 to 4 0 l 100 km 2 Fuel Lubricants etc n chster Punkt Index Engine Petrol having an oct...

Page 9: ...ulator sulphuric acid having a density of 1 28 g cm3 in the tropics 1 23 g cm3 at 25 C For topping up the battery only use distilled water Use grease battery terminals for protection against corrosion...

Page 10: ...otor cycle and their functions Please familiarise yourself with them throughly before the first start Fig 1 Controls of the motor cycle Bedienungsanleitung f r MZ Motorrad ETZ 125 und ETZ 150 englisch...

Page 11: ...er for cold starting device 10 Throttle twist grip 11 Brake pedal 12 Pillionist s foot rests Fig 2 Instruments standard design 1 Ignition and light switch switch positions as shown in Fig 3 2 Speedome...

Page 12: ...hing the motor cycle for starting without battery is possible with the 2nd gear in engagement 3 Ignition switched on parking and tail lamps burn key cannot be withdrawn 4 Ignition switched on night op...

Page 13: ...for headlamp high beam headlight passing beam 2 Switch for direction indication L left hand flashing light indicator R right hand flashing light indicator 3 Push button for horn 4 Push button for by p...

Page 14: ...g device switched on Z Throttle twist grip closed A Throttle twist grip open full throttle B Friction brake throttle twist grip adjusting screw Bedienungsanleitung f r MZ Motorrad ETZ 125 und ETZ 150...

Page 15: ...cock closed 2 Fuel shut off cock open 3 Reserve position F1 Inlet filter F2 Outlet filter Bedienungsanleitung f r MZ Motorrad ETZ 125 und ETZ 150 englisch http www mz b de miraculis aw mz text etz15be...

Page 16: ...dal Numbers position of the gears F Gearchange pedal K Kick starter Bedienungsanleitung f r MZ Motorrad ETZ 125 und ETZ 150 englisch http www mz b de miraculis aw mz text etz15be etz15be html 16 von 6...

Page 17: ...he lock upwards to the interior in the export design Fig 9 Changing the pre load on the spring 1 Setting for single person operation 2 Setting for higher loads 3 Fastening point for soft springing 4 F...

Page 18: ...actuate the kick starter 6 Close the cold starting device when the engine readily accepts gas 7 Notice In the case of extremely low ambient temperatures and when the engine has been subjected to sever...

Page 19: ...and travel speed during the running in period Main operating ranges engine speed and travel speed after the running in period Bedienungsanleitung f r MZ Motorrad ETZ 125 und ETZ 150 englisch http www...

Page 20: ...10 5 kW Braking Always use both brakes applying them in accordance with the given situation Blocking brakes extend the braking distance and impair roadholding of the vehicle Parking Switch off the ign...

Page 21: ...stematically increase the travelling speeds and engine speeds until the end of the running in period 3 Frequently change engine speeds and travelling speeds Normal highways are suited better for runni...

Page 22: ...el of electrolyte an top of plate 4 2 Maintenance Chart n chster Punkt Index Maintenance operations before a ride after a ride after 500 km every 2 500 km every 5 000 km every 10 000 km every 20 000 k...

Page 23: ...w annually Electrical equipment Check the lighting and signalling systems for proper functioning x Check and adjust the sparking plug x Replace sparking plug by a new one x Check the contact breaker g...

Page 24: ...x Wipe the air filter bowl x x Replace the air filter by a new one x Check all accessible screwed connections for tight fit x x Driving chain check the sag x Lubricate the driving chain x Lubricate th...

Page 25: ...ubrication Points Figs 13 and 14 n chster Punkt Index Point of Lubrication Lubricant 1 Adjusting sleeve for suspension unit antifriction bearing grease 2 Speedometer drive antifriction bearing grease...

Page 26: ...rk external design without protective bellows gear oil 15 Bearing tube for prop stand antifriction bearing grease 16 Swing arm bearing bolt graphited oil only when mounting 17 Pedal brake lever shaft...

Page 27: ...View from the right For explanation of the legends see Section 4 3 Bedienungsanleitung f r MZ Motorrad ETZ 125 und ETZ 150 englisch http www mz b de miraculis aw mz text etz15be etz15be html 27 von 6...

Page 28: ...ex Checking the oil level For this purpose the vehicle must stand horizontally This operation should be carried out about 15 min after the stopping of the engine or the filling Bedienungsanleitung f r...

Page 29: ...drain screw plugs 1 Oil checking screw 2 Oil drain screw plug for clutch compartment 3 Oil drain screw plug for gearbox 4 Idle gear detent do not screw out Arrow Level of oil in gearbox Oil change Be...

Page 30: ...earance of 3 mm by means of the adjusting screw 1 Lock the adjusting screw again If the adjusting screw 1 is no longer sufficient for correcting the adjustment then correct the coarse adjustment For t...

Page 31: ...djust the front mechanical brake at the hand lever to the dimension S 3 to 5 mm Fig 16 When not actuated the brake shoes must not slide Adjust the pedal brake in such a way that in a convenient sittin...

Page 32: ...adjustable Screw the stop light switch 1 into the jointed piece 9 only to such an extend that the stop light flashes up immediately at the beginning of actuating the brake lever while the brake lever...

Page 33: ...ckness Any work at the disk brake should be carried out by a specialised workshop Fig 19 Adjusting the stop light switch 1 Stop light switch front Bedienungsanleitung f r MZ Motorrad ETZ 125 und ETZ 1...

Page 34: ...ring 3 Fastening bolt D Minimum thickness of brake lining 0 5 mm 4 6 Fuel Feed Carburetter Induction System n chster Punkt Index Bedienungsanleitung f r MZ Motorrad ETZ 125 und ETZ 150 englisch http w...

Page 35: ...ressing an the lever Fig 6 must not be screwed down so far that they contact the housing Maintenance of the carburetter is limited to cleaning and the setting of the idling speed by means of the stop...

Page 36: ...ist grip in such a way that the twist grip does not return automatically into the initial position and that it can still be turned conveniently The paper air filter is accessible after the removal of...

Page 37: ...Main fuse 16 A positive line 2 Direction indicator 4 A 4 Main fuse 16 A negative line Fig 23 Seat of air filter in filter bowl 4 7 Wheels and Tyres n chster Punkt Index Removal and fitting the front...

Page 38: ...the hand brake and deflect the telescopic fork springs by hand and then tighten the clamping screw 3 Fig 24 Notice When the wheel is removed do not actuate the hand brake lever of the disk brake Fig 2...

Page 39: ...them on the tool bag bring the wheel into the position indicated and pull out the brake abutment When fitting the wheel engage a gear of the gearbox consequently the dogs Fig 27 can be inserted more e...

Page 40: ...irst the tyre must be pushed off the rim round the whole circumference before it can be pressed into the well base opposite the valve Then starting from the valve lift the tyre over the rim flange by...

Page 41: ...ner tube in place check the interior of the tyre for foreign particles and damage apply talcum to the new inner tube put it in place and starting from opposite the valve fit the tyre Bedienungsanleitu...

Page 42: ...he check margin must be the same distance from the clinch at any point The inflation pump is arranged at the frame and accessible alter demounting the dual seat Bedienungsanleitung f r MZ Motorrad ETZ...

Page 43: ...pressure It must always correspond to the selected load on the vehicle The tyres should be protected from intense direct insolation and fuel 4 8 Rear Wheel Drive n chster Punkt Index Checking the cha...

Page 44: ...le 1 and the nut for fastening the rear wheel drive must be loosened Then uniformly turn the adjusting screw 3 of the two chain tighteners 2 and provide the screw with a check nut after setting Fig 31...

Page 45: ...Chain tensioner left hand side 3 Adjusting nuts Fig 32 Aligning the wheels 1 Lath for alignment Bedienungsanleitung f r MZ Motorrad ETZ 125 und ETZ 150 englisch http www mz b de miraculis aw mz text e...

Page 46: ...the chain by a new one and remove Fig 33 Mounting position of the end spring of the chain lock 1 End spring 2 Idling switch broken pieces of the old chain You may attach the new chain to the old one...

Page 47: ...r the disconnection of the battery No positive line must get into contact with the welding electrode Three phase current dynamo The three phase current dynamo does not require any care The charging co...

Page 48: ...ovide the lubrication felt pad withs 3 drops of Hypoid oil if necessary The felt should just touch the highest point of the cam Clean the sparking plug at the specified intervals and readjust the elec...

Page 49: ...lways be kept clean and after cleaning be provided with a film of grease for battery terminals Check the level of the electrolyte Fig 12 regularly at an interval of about four weeks For topping up onl...

Page 50: ...ulb 3 Cable for parking lamp Notice When changing by mistake the battery cables positive and negative diode of the rectifier and battery will be destroyed Bedienungsanleitung f r MZ Motorrad ETZ 125 u...

Page 51: ...n replacing the twin filament bulb by a new one take care that the lamp properly engages with the reflector Bedienungsanleitung f r MZ Motorrad ETZ 125 und ETZ 150 englisch http www mz b de miraculis...

Page 52: ...suspension units to soft For adjusting loosen the headlamp mounting now the headlamp can be turned to any side Direction indication The operation of the flashing light direction indicators can be obse...

Page 53: ...ide tubes of the telescopic fork which cannot be protected for a longer period of time must be treated with an anti corrosion agent after every ride in winter At the end of the winter season the prese...

Page 54: ...errupted or fuse 4 2 A defective repair or replace it by a new one Rectifier defective replace it by a new one Rotor of the three phase current dynamo defective replace it by a new one Cable U V or W...

Page 55: ...ing light direction indicator system blown replace it and remove the short circuit Flasher unit defective replace it Electric bulbs defective or poor contact replace and or clean them Cable defective...

Page 56: ...o fuel in fuel tank fill in fuel Vent hole in cap of fuel tank clogged clean it Filter in fuel shut off cock dirty clean it Packing under the lever at the fuel shut off cock squeezed replace it by a n...

Page 57: ...readjust it Air filter wet or induction system clogged replace it or dry and clean it Riding with the incorrect gear in engagement see Section 3 2 Clutch slips adjust clutch clearance Exhaust pipe clo...

Page 58: ...re to the permissible total mass Poor roadholding properties Tyre inflation pressure wrong inflate the tyres correctly Tyre tread worn replace tyres by new ones Wheel track wrong adjust the track Brak...

Page 59: ...As a rule however you should call on one of our authorised Workshops We are not in a position to deliver spare parts directly to you We only deliver spare parts to our authorised Workshops and MZ spe...

Page 60: ...er that the ventilation of the gearbox compartment becomes free Fig 39 Flashing light direction indicators on the left rear on the right front 1 Edge for checking the flashing procedure 2 Plastic refl...

Page 61: ...cordance with the instructions given by the manufacturer trailer under the oil filler plug Care and maintenance Before any ride Checking the oil level in the oil reservoir oil sight glass or marking a...

Page 62: ...pump installed The fastening screws have to be tightened uniformly with a torque of maximum 2 5 Nm in order that the fastening flange of the pump will not be distorted Before putting into operation t...

Page 63: ...2 Cable control setting screw 3 Marking of the setting point Fig 41 ETZ 125 150 with oil dosing device Bedienungsanleitung f r MZ Motorrad ETZ 125 und ETZ 150 englisch http www mz b de miraculis aw mz...

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