Compliance West HT-3000P, Instruction Manual

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Table of Contents
An Introduction to Dielectric Withstand Testing with the HT-3000P ........................................................4
Safety Precautions ........................................................................................................................4
Test Personnel................................................................................................................4
Testing Area...................................................................................................................4
Safety Techniques ..........................................................................................................5
Using the HT-3000P Dielectric Withstand Tester........................................................................5
Ground Check ................................................................................................................5
Ground Check Failures ....................................................................................5
Defeating the Ground Check ...........................................................................6
Leakage Test ..................................................................................................................6
Sporadic Leakage Current Failures..................................................................7
Chronic Leakage Current Failures ...................................................................7
High Voltage Dielectric Withstand Test ........................................................................7
High Voltage Dielectric Withstand Test Failures ............................................8
High Voltage Discharge...................................................................................8
Testing Equipment with non-Standard Plugs or Pigtail Operation.................................8
Introduction and Specifications ..................................................................................................................9
Introduction ..................................................................................................................................8
Specifications ...............................................................................................................................9
Operation ....................................................................................................................................................11
Setting up your Tester ..................................................................................................................11
AC Line Voltage Requirements....................................................................................................11
Fuse Replacement.........................................................................................................................11
Front and Rear Panel Features......................................................................................................11
Initial Checkout Procedure...........................................................................................................16
Setting up the HT-3000P for Production Line Testing.................................................................17
Factory Settings..............................................................................................................17
Display of Leakage Limit and Duration settings............................................................17
Adjustment of the Leakage Current Level .....................................................................18
Adjustment of the High Voltage Ramp Time.................................................................18
Adjustment of the High Voltage Level ..........................................................................18
Adjustment of the High Voltage Test Duration..............................................................19
Setting the Ground Check Switch ..................................................................................19
Operating Techniques ..................................................................................................................20
Daily Operation Test......................................................................................................20
Testing ...........................................................................................................................20
Test Verification procedure when using the HTT-1 function checker:............20
Test Verification procedure when NOT using the HTT-1 function
checker:............................................................................................................20
Test results .....................................................................................................................21
Hipot Pass........................................................................................................21
Red LED/Buzzer..............................................................................................21
Technical Assistance ..................................................................................................................................22
Maintenance and Calibration ......................................................................................................................24
Introduction ..................................................................................................................................24
Service Information......................................................................................................................24
General Maintenance....................................................................................................................24
Interior Access ...............................................................................................................24
Calibration Access ...........................................................................................25
Cleaning .........................................................................................................................25
Calibration Procedure...................................................................................................................25
Voltage Calibration Adjustment.....................................................................................25
Continuity Calibration Adjustment ................................................................................26