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Safety Techniques 

 

The  high  voltage  circuit  of  the  HT-3000P  can  be  shut  off  at  any  time  by  pressing  the 

RESET

  button.    The  HT-3000P  has  been  provided  with  a Reset switch to provide an unarmed 

"Standby" setting when it is energized, but idle.  When the red 

RESET

 button is lit the tester will 

not  provide  high  voltage  until  the 

RESET

  button  and  the 

TEST

  button  have  been  pressed  in 

order.    To  prevent  inadvertent  operation,  the  operator  should  be  instructed  not  to  press  the 

RESET

 button until the test is ready. 

 

The HT-3000P is equipped with a Ground Continuity Check which will not allow high 

voltage  to  be  applied  if  the  Test  Return  Lead  is  not  properly  connected.    This  is  an  important 
safety  feature  and  should  not  be  defeated  unless  two  wire  products  are  being  tested.    In  that 
event,  it  is  imperative  that  the  operator  make  absolutely  sure  the  Test  Return  Lead  is  properly 
connected  to  the  equipment  being  tested.    If  the  lead  is  not  properly  connected,  a  dielectric 
withstand  test  failure  may  energize  exposed  dead  metal  of  the  equipment  being  tested.  
Additionally, the HT-3000P may not recognize the failure.  The test will continue for its normal 
length of time, and the HT-3000P may show a "PASS". 
 

The  HT-3000P  has  been  designed  for  one-touch  operation  with  the  right  hand.    If 

possible, it should be set up to the left and in front of the equipment under test.  The equipment 
under test should be connected to the HT-3000P and then left alone by the operator.  After the 
operator is clear of the Tester and the equipment under test, he should press the 

RESET

 Button, 

then the 

TEST

 Button, with his right hand.  This will allow the greatest separation between the 

operator and the test being conducted. 
 

The HT-3000P is designed to bleed the high voltage away after the test has concluded.  

In  order  to  ensure  that  any  voltage  present  in  the  equipment  being  tested  has  been  completely 
bled away, the operator should not unplug the equipment under test from the HT-3000P until the 
front panel meter reads zero volts.

   

 

Using the HT-3000P Dielectric Withstand Tester 

 
 

The dielectric withstand test involves high voltage and caution should be exercised when 

using  the  tester.    The  tester's  return  lead  is  connected  to  ground  potential  and  when  properly 
connected  to  the  equipment  being  tested,  it  will  guard  against  the  operator  contacting  high 
voltage.    Always  make  sure  the  return  lead  is  firmly  connected  to  exposed  dead  metal.    In  the 
sections below, the three tests are discussed. 

 

Ground Check 

 
 

The Ground check ensures that the grounding pin of the power supply cord is properly 

connected  to  the  exposed  dead  metal  of  the  chassis.    If  this  connection  is  absent,  the  exposed 
dead  metal  of  your  product  could  be  at  line  potential indefinitely after an internal wiring fault, 
causing risk of shock to anyone touching it. 
 

If the green 

Ground OK

 LED lights and the test continues, the connection between the 

grounding  pin  and  the  exposed  dead  metal  of  the  equipment  being  tested  has  a  resistance  of 
below three ohms*.

   

 

Ground Check Failures 

 

 

If the red 

Ground Open

 LED lights, the buzzer sounds, and the test is terminated.  The 

connection between the grounding pin of the attachment plug cap and the exposed dead metal of 
the  chassis  has  a  resistance  of  greater  than  three  ohms*.    This  indicates  a  problem  with  the 
connection of the HT-3000P to the equipment being tested, or that the ground connection in the 
equipment being tested is defective.  The connection to the tester should be checked by removing 

Summary of Contents for HT-3000P

Page 1: ...HT 3000P Dielectric Withstand Tester 0 2000 Volts AC Output 0 2800 Volts DC Output Instruction Manual COMPLIANCE WESTUSA...

Page 2: ......

Page 3: ...logic controlled circuit design and ergonomic front panel and represents the latest in high voltage production line testing To fully appreciate all the features of your new meter we suggest that you t...

Page 4: ...2...

Page 5: ...and Rear Panel Features 11 Initial Checkout Procedure 16 Setting up the HT 3000P for Production Line Testing 17 Factory Settings 17 Display of Leakage Limit and Duration settings 17 Adjustment of the...

Page 6: ...ndamentals clearly and be aware that high voltage is adept and creative at completing a path to ground Instructions should include a warning against any metal jewelry Operators should not allow others...

Page 7: ...tion between the operator and the test being conducted The HT 3000P is designed to bleed the high voltage away after the test has concluded In order to ensure that any voltage present in the equipment...

Page 8: ...continuously during the test When testing with the Ground Check switch in the Off position the operator must ensure that the Test Return Lead is properly connected to exposed dead metal of the equipme...

Page 9: ...s is due to the AC voltage charging all capacitors connected between primary voltage and ground If the overall value of these capacitors cause a leakage current of more than 20 mA to flow at the desir...

Page 10: ...ntil the voltage has discharged to a safe level to protect the operator and also to ensure that there is no energy stored in the tested equipment Testing Equipment with non Standard Plugs or Pigtail O...

Page 11: ...ff by a resistor bank in the HT 3000P The voltage discharge progress is shown by the front panel meter Failure modes are shown by the front panel LED s for quick troubleshooting Convenience and testin...

Page 12: ...available by removing adjustment shafts ENVIRONMENTAL Operating Temperature 15 40 C Relative Humidity Range 0 90 non condensing GENERAL Input power requirements See rear panel for input voltage and f...

Page 13: ...ock absorbing material on all sides of the container Remove the tester from its container and place it on a test bench AC Line Voltage Requirements AC line voltage requirements for your Tester are not...

Page 14: ...11 Figure 2 Controls Indicators Connectors Model HT 3000P Front Panel...

Page 15: ...d the test will be terminated 5 Full Voltage LED If full voltage is successfully reached the Full Voltage LED will light and the high voltage duration timer starts 6 Hipot Fail LED Indicates failure o...

Page 16: ...13 Figure 3 Controls Indicators Connectors Model HT 3000P Rear Panel...

Page 17: ...ent of the High Voltage Ramp Time for this procedure 4 Test Time Adjustment Used to adjust high voltage test duration See Adjustment of the High Voltage Test Duration section for this procedure 5 Leak...

Page 18: ...15...

Page 19: ...osition 8 Verify that all test leads are disconnected from the HT 3000P 9 Push the red RESET button then the yellow TEST button 10 The tester should sound the buzzer The red Ground Open and red RESET...

Page 20: ...may light and in some instances the Ground OK LED may extinguish Passage of these tests indicates that the HT 3000P is functioning properly and that it is safe to use If the results of the performanc...

Page 21: ...ons Use this procedure if adjustment to a different ramp time within the range of 1 5 seconds is required 1 Defeat the Ground Check by turning the rear panel switch to the Off position 2 Connect the H...

Page 22: ...the rear panel turn the Test Time potentiometer As soon as the potentiometer starts turning the meter will display d and the value can be set in 1 second increments from 1 to 60 seconds 4 If tamperpro...

Page 23: ...e power switch to the I or ON position Push the RESET button The yellow TEST indicator should light indicating that the HT 3000P is ready to test 2 Connect the HTT 1 to the HT 3000P tester using the c...

Page 24: ...f time set in the Test Duration procedure If a breakdown of the insulation system between primary voltage and ground is detected the red Hipot Fail LED will light the buzzer will sound and the test wi...

Page 25: ...ssistance Phone 800 748 6224 Technical Assistance is available from Compliance West USA between the hours of 8 30 AM and 4 30 PM Pacific Time Compliance West USA 2120 Jimmy Durante Blvd Suite 118 Del...

Page 26: ...23...

Page 27: ...ad with a banana plug on one end are required to conduct the performance test The test equipment required for the calibration procedure is a DMM able to read true rms 0 2000 Vac 1 0 2800 Vdc 1 and a 3...

Page 28: ...the front panel and case with a mild solution of detergent and a damp sponge Clean dust from the PWB with clean dry low pressure 20 psi Calibration Procedure The Calibration Procedure should be perfo...

Page 29: ...r clip end to the 3 ohm resistor 3 Connect the banana plug end of the other lead to the round grounding jack of the DEVICE receptacle and the alligator clip end to the 3 ohm resistor 4 Turn the Ground...

Page 30: ...a test and using the 1000 1 voltage probe to check the meter at different voltages If the voltages are not within 2 at each voltage the voltage calibration must be performed again starting at step 1 a...

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