background image

 

21 

5. 

Make sure the power switch on the equipment being tested is in the 1 or ON position. 

6. 

Push the 

TEST

 button.  The HT-3000P will: 

 

a.  Check for continuity between exposed metal parts and the grounding pin of the power 

supply cord.   

 

 

-  If  the  ground  circuit  resistance  is  higher  than  three  ohms,  the  red 

Ground 

Open

 LED will light, the buzzer will sound, and the test will terminate.   

 

 

- If the ground circuit resistance is three ohms or lower, the green 

Ground OK

 

LED will light and the test will continue. 

 

b.  Ramp the voltage at the rate set by the Ramp Time procedure.   
 

 

If leakage current between the AC pins of the power supply cord and the chassis 
ground of the unit rises above the value set by the Leakage Limit procedure, the 
red 

Excess  Leakage

  LED  will  light,  the  buzzer  will  sound,  and  the  test  will 

terminate.   

 

 

If the leakage current level is below the set level when the high voltage set by the 
High Voltage Level procedure is reached, the green 

Full Voltage

 LED will light 

and the test will continue. 

 

c.  Conduct  the  high  voltage  test  for  the  amount  of  time  set  in  the  Test  Duration 

procedure.   

 

 

If a breakdown of the insulation system between primary voltage and ground is 
detected, the red 

Hipot Fail

 LED will light, the buzzer will sound, and the test 

will terminate.   

 

 

If  no  breakdown  is detected, the high voltage will be bled off, the green 

Hipot 

Pass

 LED will light, and the red 

RESET

 switch will light. 

7. 

For safety, the operator should not disconnect the cords until the 

Hipot Pass

 LED is lit and 

the reading on the front panel voltage meter has dropped to zero.  This will ensure that the 
test voltage has been bled off. 

8. 

The operator can now remove the equipment from the HT-3000P and connect another.  The 
HT-3000P should then be armed by pressing the 

RESET

 button.  When ready, the operator 

then presses the 

TEST

 button and the test procedure will be conducted again.   

 

Test results 

Hipot Pass 

If the green 

Hipot Pass

 LED is lit, the equipment being tested passed all test parameters. 

 

Red LED/Buzzer 

Any  red  LED/buzzer  test  result  means  the  equipment  being  tested  failed  a  test  phase.    The 
equipment should be set aside, reworked and retested with acceptable results before it is shipped.  
General interpretations of test failures are included in Section 1, "Using the HT-3000P Dielectric 
Withstand Tester". 

Summary of Contents for HT-3000P

Page 1: ...HT 3000P Dielectric Withstand Tester 0 2000 Volts AC Output 0 2800 Volts DC Output Instruction Manual COMPLIANCE WESTUSA...

Page 2: ......

Page 3: ...logic controlled circuit design and ergonomic front panel and represents the latest in high voltage production line testing To fully appreciate all the features of your new meter we suggest that you t...

Page 4: ...2...

Page 5: ...and Rear Panel Features 11 Initial Checkout Procedure 16 Setting up the HT 3000P for Production Line Testing 17 Factory Settings 17 Display of Leakage Limit and Duration settings 17 Adjustment of the...

Page 6: ...ndamentals clearly and be aware that high voltage is adept and creative at completing a path to ground Instructions should include a warning against any metal jewelry Operators should not allow others...

Page 7: ...tion between the operator and the test being conducted The HT 3000P is designed to bleed the high voltage away after the test has concluded In order to ensure that any voltage present in the equipment...

Page 8: ...continuously during the test When testing with the Ground Check switch in the Off position the operator must ensure that the Test Return Lead is properly connected to exposed dead metal of the equipme...

Page 9: ...s is due to the AC voltage charging all capacitors connected between primary voltage and ground If the overall value of these capacitors cause a leakage current of more than 20 mA to flow at the desir...

Page 10: ...ntil the voltage has discharged to a safe level to protect the operator and also to ensure that there is no energy stored in the tested equipment Testing Equipment with non Standard Plugs or Pigtail O...

Page 11: ...ff by a resistor bank in the HT 3000P The voltage discharge progress is shown by the front panel meter Failure modes are shown by the front panel LED s for quick troubleshooting Convenience and testin...

Page 12: ...available by removing adjustment shafts ENVIRONMENTAL Operating Temperature 15 40 C Relative Humidity Range 0 90 non condensing GENERAL Input power requirements See rear panel for input voltage and f...

Page 13: ...ock absorbing material on all sides of the container Remove the tester from its container and place it on a test bench AC Line Voltage Requirements AC line voltage requirements for your Tester are not...

Page 14: ...11 Figure 2 Controls Indicators Connectors Model HT 3000P Front Panel...

Page 15: ...d the test will be terminated 5 Full Voltage LED If full voltage is successfully reached the Full Voltage LED will light and the high voltage duration timer starts 6 Hipot Fail LED Indicates failure o...

Page 16: ...13 Figure 3 Controls Indicators Connectors Model HT 3000P Rear Panel...

Page 17: ...ent of the High Voltage Ramp Time for this procedure 4 Test Time Adjustment Used to adjust high voltage test duration See Adjustment of the High Voltage Test Duration section for this procedure 5 Leak...

Page 18: ...15...

Page 19: ...osition 8 Verify that all test leads are disconnected from the HT 3000P 9 Push the red RESET button then the yellow TEST button 10 The tester should sound the buzzer The red Ground Open and red RESET...

Page 20: ...may light and in some instances the Ground OK LED may extinguish Passage of these tests indicates that the HT 3000P is functioning properly and that it is safe to use If the results of the performanc...

Page 21: ...ons Use this procedure if adjustment to a different ramp time within the range of 1 5 seconds is required 1 Defeat the Ground Check by turning the rear panel switch to the Off position 2 Connect the H...

Page 22: ...the rear panel turn the Test Time potentiometer As soon as the potentiometer starts turning the meter will display d and the value can be set in 1 second increments from 1 to 60 seconds 4 If tamperpro...

Page 23: ...e power switch to the I or ON position Push the RESET button The yellow TEST indicator should light indicating that the HT 3000P is ready to test 2 Connect the HTT 1 to the HT 3000P tester using the c...

Page 24: ...f time set in the Test Duration procedure If a breakdown of the insulation system between primary voltage and ground is detected the red Hipot Fail LED will light the buzzer will sound and the test wi...

Page 25: ...ssistance Phone 800 748 6224 Technical Assistance is available from Compliance West USA between the hours of 8 30 AM and 4 30 PM Pacific Time Compliance West USA 2120 Jimmy Durante Blvd Suite 118 Del...

Page 26: ...23...

Page 27: ...ad with a banana plug on one end are required to conduct the performance test The test equipment required for the calibration procedure is a DMM able to read true rms 0 2000 Vac 1 0 2800 Vdc 1 and a 3...

Page 28: ...the front panel and case with a mild solution of detergent and a damp sponge Clean dust from the PWB with clean dry low pressure 20 psi Calibration Procedure The Calibration Procedure should be perfo...

Page 29: ...r clip end to the 3 ohm resistor 3 Connect the banana plug end of the other lead to the round grounding jack of the DEVICE receptacle and the alligator clip end to the 3 ohm resistor 4 Turn the Ground...

Page 30: ...a test and using the 1000 1 voltage probe to check the meter at different voltages If the voltages are not within 2 at each voltage the voltage calibration must be performed again starting at step 1 a...

Reviews: