background image

 

 

If  the  green 

Full  Voltage

  LED  lights  and  the  test  continues,  the  leakage  current  was 

below the amount set by the rear panel adjustment. 

 

Sporadic Leakage Current Failures 

 

 

If the red 

Excess Leakage

 LED lights, the buzzer sounds, and the test is terminated, the 

leakage current delivered to the equipment being tested was over the amount set by the rear panel 
adjustment.    If  other  equipment  of  the  same  type  routinely  passes  this  test,  there  may  be  a 
problem with the primary circuit of the example being tested.  The unit should be checked and 
reworked if necessary.   
 

Chronic Leakage Current Failures 

 
 

AC Dielectric Withstand testing charges all primary circuit capacitors connected line to 

ground or neutral to ground.  The current flowing through these capacitors is defined as leakage 
current.  If almost all examples of a model of equipment are not passing the leakage current test, 
we recommend that the leakage current limit be increased by resetting the leakage current level 
on the rear panel to a higher level.   
 

If  the  leakage  current  adjustment  of  the  HT-3000P  is  set  to  20  mA  AC  and  almost  all 

examples  of  the  model  being  tested  are  still  failing,  the  primary  circuit  capacitance  of  the 
equipment may be too high to allow the AC dielectric withstand test to be used.  This is due to 
the  AC  voltage  charging  all  capacitors  connected  between  primary  voltage  and  ground.    If  the 
overall  value  of  these  capacitors  cause  a  leakage  current  of  more  than  20  mA  to  flow  at  the 
desired test voltage, the HT-3000P cannot generate full voltage, and cannot successfully conduct 
the AC dielectric withstand test. 
 

However, a DC dielectric withstand test is acceptable for most categories of equipment 

and will not charge the primary circuit capacitors.  The DC test can be conducted by switching 
the front panel switch to DC.  If the problem was due to high leakage current, the test should now 
be successful. 
 

High Voltage Dielectric Withstand Test 

 

This  test  checks  for  insulation  system  breakdowns  between  the  primary  and  ground 

circuits.    The  HT-3000P  uses  a  separate  high-frequency  transformer  circuit  to  check  for  and 
detect arc breakdowns. 

The dielectric withstand test is conducted by shorting the line and neutral conductors of 

the  power  supply  cord and applying high voltage between them and the exposed dead metal of 
the chassis of the equipment being tested.  The duration of the test is controlled by the test time 
control on the back panel.  The test time is counted from the time the 

Full Voltage

 LED is lit to 

the completion of the test. 

If the green 

Hipot Pass

 LED lights, the test cycle has been successfully completed.  The 

equipment under test is in accordance with the preset test parameters.  The HT-3000P is ready to 
test the next piece of equipment. 
 

Summary of Contents for HT-3000P

Page 1: ...HT 3000P Dielectric Withstand Tester 0 2000 Volts AC Output 0 2800 Volts DC Output Instruction Manual COMPLIANCE WESTUSA...

Page 2: ......

Page 3: ...logic controlled circuit design and ergonomic front panel and represents the latest in high voltage production line testing To fully appreciate all the features of your new meter we suggest that you t...

Page 4: ...2...

Page 5: ...and Rear Panel Features 11 Initial Checkout Procedure 16 Setting up the HT 3000P for Production Line Testing 17 Factory Settings 17 Display of Leakage Limit and Duration settings 17 Adjustment of the...

Page 6: ...ndamentals clearly and be aware that high voltage is adept and creative at completing a path to ground Instructions should include a warning against any metal jewelry Operators should not allow others...

Page 7: ...tion between the operator and the test being conducted The HT 3000P is designed to bleed the high voltage away after the test has concluded In order to ensure that any voltage present in the equipment...

Page 8: ...continuously during the test When testing with the Ground Check switch in the Off position the operator must ensure that the Test Return Lead is properly connected to exposed dead metal of the equipme...

Page 9: ...s is due to the AC voltage charging all capacitors connected between primary voltage and ground If the overall value of these capacitors cause a leakage current of more than 20 mA to flow at the desir...

Page 10: ...ntil the voltage has discharged to a safe level to protect the operator and also to ensure that there is no energy stored in the tested equipment Testing Equipment with non Standard Plugs or Pigtail O...

Page 11: ...ff by a resistor bank in the HT 3000P The voltage discharge progress is shown by the front panel meter Failure modes are shown by the front panel LED s for quick troubleshooting Convenience and testin...

Page 12: ...available by removing adjustment shafts ENVIRONMENTAL Operating Temperature 15 40 C Relative Humidity Range 0 90 non condensing GENERAL Input power requirements See rear panel for input voltage and f...

Page 13: ...ock absorbing material on all sides of the container Remove the tester from its container and place it on a test bench AC Line Voltage Requirements AC line voltage requirements for your Tester are not...

Page 14: ...11 Figure 2 Controls Indicators Connectors Model HT 3000P Front Panel...

Page 15: ...d the test will be terminated 5 Full Voltage LED If full voltage is successfully reached the Full Voltage LED will light and the high voltage duration timer starts 6 Hipot Fail LED Indicates failure o...

Page 16: ...13 Figure 3 Controls Indicators Connectors Model HT 3000P Rear Panel...

Page 17: ...ent of the High Voltage Ramp Time for this procedure 4 Test Time Adjustment Used to adjust high voltage test duration See Adjustment of the High Voltage Test Duration section for this procedure 5 Leak...

Page 18: ...15...

Page 19: ...osition 8 Verify that all test leads are disconnected from the HT 3000P 9 Push the red RESET button then the yellow TEST button 10 The tester should sound the buzzer The red Ground Open and red RESET...

Page 20: ...may light and in some instances the Ground OK LED may extinguish Passage of these tests indicates that the HT 3000P is functioning properly and that it is safe to use If the results of the performanc...

Page 21: ...ons Use this procedure if adjustment to a different ramp time within the range of 1 5 seconds is required 1 Defeat the Ground Check by turning the rear panel switch to the Off position 2 Connect the H...

Page 22: ...the rear panel turn the Test Time potentiometer As soon as the potentiometer starts turning the meter will display d and the value can be set in 1 second increments from 1 to 60 seconds 4 If tamperpro...

Page 23: ...e power switch to the I or ON position Push the RESET button The yellow TEST indicator should light indicating that the HT 3000P is ready to test 2 Connect the HTT 1 to the HT 3000P tester using the c...

Page 24: ...f time set in the Test Duration procedure If a breakdown of the insulation system between primary voltage and ground is detected the red Hipot Fail LED will light the buzzer will sound and the test wi...

Page 25: ...ssistance Phone 800 748 6224 Technical Assistance is available from Compliance West USA between the hours of 8 30 AM and 4 30 PM Pacific Time Compliance West USA 2120 Jimmy Durante Blvd Suite 118 Del...

Page 26: ...23...

Page 27: ...ad with a banana plug on one end are required to conduct the performance test The test equipment required for the calibration procedure is a DMM able to read true rms 0 2000 Vac 1 0 2800 Vdc 1 and a 3...

Page 28: ...the front panel and case with a mild solution of detergent and a damp sponge Clean dust from the PWB with clean dry low pressure 20 psi Calibration Procedure The Calibration Procedure should be perfo...

Page 29: ...r clip end to the 3 ohm resistor 3 Connect the banana plug end of the other lead to the round grounding jack of the DEVICE receptacle and the alligator clip end to the 3 ohm resistor 4 Turn the Ground...

Page 30: ...a test and using the 1000 1 voltage probe to check the meter at different voltages If the voltages are not within 2 at each voltage the voltage calibration must be performed again starting at step 1 a...

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