ComAp InteliDrive Lite Reference Manual Download

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InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf,

©ComAp – August 2015

6.9.2 Functions 1 and 2 setpoints

Load limit

Values

Load Input

ECU: RPM, Load,
CU: AI1-AI9,
AIO: AI1-AI4

Load Bias

0 - 10000 [ - ]

LoadRequest 1

± 10000 [ - ]

LoadRequest 2

± 10000 [ - ]

LoadReq Ramp

1 - 10000 [ - ]

LoadUpLimit

0 - 10000 [ - ]

LoadDnLimit

0 - 10000 [ - ]

Load Gain

0,0 ± 200,0%

Load Integral

0,0% - 100,0%

Load CMP Input

ECU: RPM, Load,
CU: AI1-AI9,
AIO: AI1-AI4

Load CMP Off

± 10000 [ - ]

Load CMP On

± 10000 [ - ]

OTE

For more information see chapter Setpoints.

6.9.3 Functions 1 and 2 examples



General PI control loop



Engine Load limitation with analog output



General comparator



Engine Load limitation with On/Off output



Speed switch

6.9.3.1

General PI control loop

Purpose: PI control of any value.

Description: PI detects the difference between actual and requested value and changes the output to
keep the controlled value on the limit. Can be used PI in function 1 or 3

Function requires plug-in module with Analog output.

Summary of Contents for InteliDrive Lite

Page 1: ...teliDrive Lite Modular Engine Controller SW version 1 9 August 2015 Copyright 2015 ComAp a s ComAp a s Kundratka 17 180 00 Praha 8 Czech Republic Tel 420 246 012 111 Fax 420 266 316 647 E mail info comap cz www comap cz ...

Page 2: ...ion plug in modules installation 22 3 4 2 IL NT AOUT8 22 Examples of default analog output curves 22 3 4 3 IL NT AIO 24 3 4 4 IL NT IO1 25 3 4 5 IL NT BIO8 25 3 5 Communication modules 26 3 5 1 IL NT RS232 26 3 5 2 IL NT RS232 485 27 3 5 3 IL NT S USB 27 3 5 4 IB Lite 28 3 5 5 IL NT GPRS 29 3 6 Remote modules 30 3 6 1 IL NT RD SW 30 3 6 2 IGL RA15 32 3 6 3 IB NT 33 4 Putting it into operation 34 4...

Page 3: ...ve Lite Binary inputs 52 5 9 5 InteliDrive Lite Binary outputs 52 5 9 6 IL NT BIO8 Binary inputs screen 52 5 9 7 IL NT IO1 Binary inputs screen 52 5 9 8 ECU State 52 5 9 9 ECU Values 53 5 9 10 Statistic 53 5 9 11 ECU AlarmList 53 5 9 12 Alarm list 54 5 10 Display screens and pages structure 55 6 Function description 56 6 1 Engine operation states 56 6 2 OFF mode 56 6 3 MAN mode 56 6 3 1 Start stop...

Page 4: ...peed 9600 19200 38400 57600 75 7 3 6 IBLite IP Addr 75 7 3 7 IBLite NetMask 75 7 3 8 IBLite GateIP 76 7 3 9 IBLite DHCP DISABLED ENABLED 76 7 3 10 ComAp Port 76 7 3 11 APN Name 76 7 3 12 APN UserName 76 7 3 13 APN UserPass 76 7 3 14 AirGate DISABLED ENABLED 76 7 3 15 AirGate IP 76 7 3 16 SMTP UserName 77 7 3 17 SMTP UserPass 77 7 3 18 SMTP Server IP 77 7 3 19 Contr MailBox 77 7 3 20 Time Zone 77 7...

Page 5: ...AIO AI3 AIO AI4 RPM BI3 88 7 5 9 Reg CMP On 88 7 5 10 Reg CMP Off 89 7 6 Load limit 89 7 6 1 Load input RPM ECU Load CU AI1 CU AI2 CU AI3 CU AI4 CU AI5 CU AI6 CU AI7 CU AI8 CU AI9 AIO IA1 AIO AI2 AIO AI3 AIO AI4 89 7 6 2 Load Bias 89 7 6 3 LoadRequest 1 90 7 6 4 Load request 2 90 7 6 5 LoadReq Ramp 1 s 90 7 6 6 LoadUpLimit 90 7 6 7 LoadDnLimit 90 7 6 8 Load Gain 90 7 6 9 Load Integral 91 7 6 10 Lo...

Page 6: ...IN6 LowWrn 100 7 7 46 AIN6 LowSd 100 7 7 47 AIN6 LowDel s 101 7 7 48 AIN6 HighWrn 101 7 7 49 AIN6 HighSd 101 7 7 50 AIN6 HighDel s 101 7 7 51 AIN7 Level 1 101 7 7 52 AIN7 Level 2 101 7 7 53 AIN7 Del s 102 7 7 54 AIN7 Eval NORMAL CLASS C 102 7 7 55 AIN7 LowWrn 102 7 7 56 AIN7 LowSd 102 7 7 57 AIN7 LowDel s 102 7 7 58 AIN7 HighWrn 102 7 7 59 AIN7 HighSd 103 7 7 60 AIN7 HighDel s 103 7 7 61 AIN8 Leve...

Page 7: ...3 AIO4 lev1 110 7 10 2 AnlInAIO1 AIO2 AIO3 AIO4 lev2 110 7 10 3 AnlInAIO1 AIO2 AIO3 AIO4 del s 110 7 11 SMS E Mail 111 7 11 1 Yel Alarm Msg OFF ON 111 7 11 2 Red Alarm Msg OFF ON 111 7 11 3 TelNo Addr Ch1 2 111 8 Values 113 9 Binary input functions 115 9 1 Binary inputs InteliDrive Lite default configuration 115 9 2 Configuration of binary inputs 115 9 3 Binary inputs list 116 9 3 1 Not used 116 9...

Page 8: ...0 2 23 Start failed 124 10 2 24 Battery flat 124 10 2 25 V batt failed 125 10 2 26 Common Wrn 125 10 2 27 Common Sd 125 10 2 28 Common Cd 125 10 2 29 Common Fls 125 10 2 30 Sd Oil Press 125 10 2 31 Wrn Oil Press 125 10 2 32 Sd Engine Temp 126 10 2 33 Wrn Engine Temp 126 10 2 34 Sd FuelLevel 126 10 2 35 Wrn FuelLevel 126 10 2 36 OFF mode 126 10 2 37 MAN mode 126 10 2 38 AUT mode 126 10 2 39 Service...

Page 9: ...rom ECU 140 13 4 List of ECU diagnostic codes 140 13 5 Tier 4 diagnostic codes 141 14 Technical data 143 14 1 Power supply 143 14 2 Operating conditions 143 14 3 Low Temperature modification 143 14 4 Dimensions and weight 144 14 5 Binary inputs and outputs 144 14 5 1 Binary inputs 144 14 5 2 Binary open collector outputs 144 14 6 Analog inputs 144 14 7 Speed pick up input 144 14 8 D function 145 1...

Page 10: ...D FLX Lite 1 9r1 Reference Guide pdf ComAp August 2015 10 16 2 Table of values Error Bookmark not defined 16 3 Table of binary input functions Error Bookmark not defined 16 4 Table of binary output functions Error Bookmark not defined ...

Page 11: ...246 012 111 Fax 420 266 316 647 Web HTTP WWW COMAP CZ e mail info comap cz DOCUMENT HISTORY REVISION NUMBER RELATED SW VERSION DATE 1 7 1 7 5 5 2013 1 8 1 8 13 5 2014 1 9 1 9 0 17 12 2014 1 9r1 1 9 0 13 8 2015 Note ComAp believes that all information provided herein is correct and reliable and reserves the right to update at any time ComAp does not assume any responsibility for its use unless othe...

Page 12: ...lear at first sight WARNING This type of paragraph indicates things procedures adjustments etc which demand a high level of attention otherwise personal injury or death may occur 1 2 Text PAGE Capital letters in the frame buttons on the front panel Gear teeth Italic set points Engine protections Bold Set point group REMOTE START STOP Capital letters binary inputs and outputs 1 3 Conformity Declara...

Page 13: ...e control via RS232 line Disconnect input REM START STOP or Disconnect output STARTER NOTE Because of large variety of InteliDrive Lite parameters setting it is not possible to describe all combination Some of InteliDrive Lite functions are subject of changes depend on SW version The data in this manual only describes the product and are not warranty of performance or characteristic NOTE SW and HW...

Page 14: ... with our extension modules e g IL NT AIO IL NT BIO8 etc Communication via communication modules e g IL NT GPRS IB Lite IL NT S USB and PC tools WebServer WebSupervisor InteliMonitor etc Process logic active control of engine history log configuration no programming 2 4 Configurability and monitoring InteliDrive Lite is using as configuration monitoring and controling tool LiteEdit software For si...

Page 15: ...ding on the selected connection type FOR DIRECT CONNECTION ENTER CONTROLLER ADDRESS FOR INTERNET CONNECTION ENTER CONTROLLER ADDRESS IP ADDRESS OF THE IB LITE MODULE FITTED IN THE CONTROLLER YOU WANT TO REACH ACCESS CODE 3 You will see the Control window and you can continue with configuration of Setpoint inputs outputs etc LITEEDIT CONTROL WINDOW ...

Page 16: ...eliDrive Communication Guide 2 4 2 Open connection from web browser It is possible to connect from a web browser to InteliDrive Lite controllers mounted with IB Lite module or IB NT with specific conditions and connected to internet 1 Open web browser 2 Enter IP address from controller Comms Settings IBLite IP Addr 3 Access verification page appears ACCESS VERIFICATION PAGE 4 Enter access code and...

Page 17: ...egistered Connection setting and other information you can find in the WebSupervisor Reference Guide 2 4 3 Open connection from WinScope WinScope is powerful PC tool for observation of controller s states and measurements 1 Go to menu Connection Open connection and select the type of connection you desire in Open connection window Inteli controllers WINSCOPE OPEN CONNECTION WINDOW 2 Proceed with s...

Page 18: ...2015 18 2 5 Applications overview 2 5 1 Single applications Basic wiring scheme for single engine all engine data are transferred from ECU via CAN J1939 interface in example below HINT The extension IGL RA15 modules can be connected to CAN bus together with ECU APPLICATION DESCRIPTION ...

Page 19: ...elow 3 2 Package contents InteliDrive Lite controller is delivered in the box as one set containing the ID FLX Lite controller programmed with default configuration 4x Fixing clips Complete connectors female set for controller wiring 3 2 1 Software package ID FLX Lite is distributed as ID FLX Lite x y iwe package and it is compatible with the PC tool LiteEdit x y z and ECU list x y where x y z are...

Page 20: ... IL NT S USB USB communication card Optional plug in IB Lite Ethernet Internet interface Optional plug in IL NT GPRS GSM GPRS modem Optional plug in Extension plug in IL NT AOUT8 8 AOUT Gauge driver card Optional plug in IL NT AIO 4xAIN 1x AOUT Optional plug in IL NT IO1 4xBIN 4xAOUT Optional plug in IL NT BIO8 8x BIN or BOUT Optional plug in External modules IL NT RD Remote display Optional exter...

Page 21: ...InteliDrive Lite SW version 1 9 ID FLX Lite 1 9r1 Reference Guide pdf ComAp August 2015 21 ...

Page 22: ...e module manually For configuration of extension plug in modules go to LiteEdit and press button in Modify configuration window 3 4 2 IL NT AOUT8 IL NT AOUT8 is optional plug in card Through this card can the controller drive up to 8 VDO style industrial automotive gauges This is to provide visual indication of typically ECU values without installing additional sensors on the engine PWM signal emu...

Page 23: ...InteliDrive Lite SW version 1 9 ID FLX Lite 1 9r1 Reference Guide pdf ComAp August 2015 23 Example of wiring for Dacon gauges and IL NT AOUT8 ...

Page 24: ...variable analog output which can be used as PWM Adjustment of extension plug in modul is possible via LiteEdit too Type of analog input is selectable by jumper Each analog input has own line of jumper position The top position closest to green conector on the pic above is for resistive input central position for voltage input and lowest position is for current input AI1 AI4 2600 Ohm 4V 20 mA Iout ...

Page 25: ...y of InteliDrive Lite controller There should be not more than 1V lower voltage compare to adjusted of Ubat voltage NOTE Analog output shorted to ground more than one second can damage the output circuit 3 4 5 IL NT BIO8 IL NT BIO8 is optional plug in card Through this card controller can use up to 8 additional binary inputs or outputs At least one Batt terminal has to be connected to battery minu...

Page 26: ...odules 3 5 1 IL NT RS232 IL NT RS232 is optional plug in card which enables InteliDrive Lite controller for RS232 serial communication This is required for computer or ModBus connection The card has to be inserted into the expansion Communication module slot back on the controller similarly to extension modules ...

Page 27: ... Lite controller RS232 and RS485 serial communication This is required for computer or Modbus connection The IL NT RS232 485 is a dual port module with RS232 and RS485 interfaces at independent COM channels The RS232 is connected to COM1 and RS485 to COM2 Adjustment of communication type baud rate etc is via Comms Setting group of setpoint in LiteEdit or the controller screen 3 5 3 IL NT S USB IL ...

Page 28: ...ielded USB cable only ComAp order code USB LINK CABLE 1 8m 3 5 4 IB Lite IB Lite is a optional plug in card with Ethernet 10 100 Mbps interface in RJ45 connector The card is internally connected to both COM1 and COM2 serial channels and provides an interface for connecting a PC with LiteEdit or InteliMonitor through Ethernet network for sending active e mails and for integration of the controllers...

Page 29: ...ngs MODEM module works as standard GSM modem enabling CSD Circuit Switch Data connection to controller with LiteEdit or other ComAp PC SW and sending alarm SMSes Module is usually used for connection to remote monitoring and controlling system WebSupervisor http websupervisor comap cz or to PC tools Module is capable of sending alarm SMS based on settings in SMS Email setpoint group CAUTION Any ma...

Page 30: ...ote display software No further programing of the display is required unit is self configurable from the main controller All remote display s LEDs show the same state as corresponding LEDs on master controller Front panel buttons on both controllers work in the same way Engine can be controlled from remote display as well as from master controller User can switch screens set password change setpoi...

Page 31: ...d perform the configuration process manually There is no compatibility of the configuration between different firmware versions In some cases the wrong setpoints message can occur in the DDE server status line and controller is blocked showing Init state Use CONTROLLER RESET FROM INIT STATE menu item to put the controller to normal operation Be sure you have checked all setpoints before CAUTION Ch...

Page 32: ...L NT RS232 communication modules using RS232 line up to 10m Longer distances up to 1200m are possible using IL NT RS232 485 communication module or when RS232 RS485 converters are used It is possible to make a RS232 direct connection with IL NT RS232 module on one side and IL NT RS232 485 module on the other side 3 6 2 IGL RA15 The remote announciator IGL RA15 can be connected to the InteliDrive u...

Page 33: ...nication and multiple controllers communication Single InteliDrive Lite controller is possible to connect via serial line RS232 For multiple controllers connection is necessary to use RS485 communication port IB NT offers direct internet AirGate and cellular network type of communication HINT See the documentation of IB NT for the detail description ...

Page 34: ... type grounding terminal shall be used The negative terminal of the battery has to be properly grounded Switchboard and engine has to be grounded in common spot Use cable as short as possible to the grounding point 4 1 2 Wiring Tightening torque allowable wire size and type for the Field Wiring Terminals Based on terminal type PA256 Specified tightening torque 0 5Nm 4 4 In lb 2EDGK Specified tight...

Page 35: ...rn off and on but the controller keeps operating It is possible to further support the controller by connecting the external capacitor or I LBA module The capacitor size depends on required time It shall be approximately thousands of uF microFarads The capacitor size should be 5000uF to with stand 150ms voltage dip under following conditions Voltage before dip is 12V after 150ms the voltage recove...

Page 36: ...roller outputs 4 1 6 Magnetic pick up To ensure proper function Use a shielded cable Be aware of interference signal from Speed governor if one speed pick up is used If engine will not start Check ground connection from pick up to controllers eventually disconnect ground connection to one of them Galvanic separate InteliDrive Lite RPM input using ComAp separation transformer RPM ISO 1 1 Use separa...

Page 37: ...Table of controller analog inputs Input Range Default use Configurability of default use AIN1 0 2 4k Oil pressure NO AIN2 0 2 4k Engine temperature YES AIN3 0 2 4k Fuel level YES AIN4 0 40V Not used free YES AIN5 0 40V Not used free YES AIN6 0 10V Not used free YES AIN7 0 10V Not used free YES AIN8 0 10V Not used free YES AIN9 0 10V Not used free YES HINT The nominal range of Analog inputs measuri...

Page 38: ... 2400 Only for AIN1 2 values are read from ECU unit Alarm properties Direction Under limit Under step Sensor fail does not activate protection Over limit Overstep Sensor fail does not activate protection UnderLimit Fls Under step and Sensor fail activates protection OverLimit Fls Overstep and Sensor fail activates protection Window prot Combination of Under and Over protection at the same analog i...

Page 39: ... list and History is displayed only Wrn and Sd for matching analog input There isnt visible direction of protection Low or High Practical example of Class C Window protection Pressure sensor is configured on the analog input 7 and is placed on the intake pipe There are needed two level protection Low level protection against suction from the tank without liquid that could destroy pump High level p...

Page 40: ...Guide pdf ComAp August 2015 40 4 2 3 Connection of InteliDrive Lite analog inputs Standard connection of three resistive sensors to analog inputs Mixed connection of InteliDrive Lite analog inputs AI1 binary input AI2 three state input AI3 analog resistive input ...

Page 41: ... 4 20mA 100 or 4 20mA 60 sensors This method reduces the input resolution by less than 50 Some types of transducers are not suitable for connection to InteliDrive Lite analog inputs because of influencing by InteliDriveLite analog input Default current sensor characteristic Use with external resistor 120 ohms 4 20mA 100 0 20mA 100 0 20mA 20 120 C Ohm Converted Note 1 Note 2 Note 3 Note 4 120 0 mA ...

Page 42: ... value during operation may cause an analog input destruction Practical example VDO pressure sensor 0 6bar with linear voltage output 0 10V Conversion table Vout V 0 1 2 3 4 5 6 7 8 9 10 P bar 0 0 6 1 2 1 8 2 4 3 3 6 4 2 4 8 5 4 6 Modify one of analog input in LiteEdit configuration and load curve AI 0 10V CRV Than you can change resolution and measured value name witch is default displayed at V v...

Page 43: ...InteliDrive Lite SW version 1 9 ID FLX Lite 1 9r1 Reference Guide pdf ComAp August 2015 43 When you finish with adjusting the values click OK and Write to controller 4 3 Binary inputs and outputs ...

Page 44: ...This is to provide visual indication of typically ECU values without installing additional sensors on the engine PWM signal emulates sensor which would be typically mounted on the engine Second option is extension plug in card IL NT AIO This card provides one current or voltage or PWM output Any value from controller may be configured to the outputs Use LiteEdit PC tool to configure corresponding ...

Page 45: ...by the 120Ohm internal or external resistor terminated Maximal CAN bus length is up to 200 meters For CAN data cables details see chapter Technical data Communication interface CAN cable shielding is conneced to InteliDrive Lite COM terminal InteliDrive Lite contains internal fix 120Ohm resistor and must be located on the CAN bus end It is possible to connect only one IGL RA15 to InteliDrive Lite ...

Page 46: ...r of currently selected mode is displayed NOTE This button will not work if the controller mode is forced by one of binary inputs Remote OFF Remote MAN Remote AUT Remote TEST 2 MODE RIGHT button Use this button to change the mode The button works only if the main screen with the indicator of currently selected mode is displayed NOTE This button will not work if the controller mode is forced by one...

Page 47: ...his button to initiate the stop sequence of the engine 7 RUNNING LED Engine running 8 WARNING LED A failure but engine keeps running 9 SHUT DOWN LED Engine is stopped because of red alarm 10 I 0 LED Status of I 0 button 11 ON OFF button according to the user setup the button switches the chosed parameter Toogle Nominal Iddle speed Close load etc 12 PAGE button Use this button to switch over displa...

Page 48: ... 5 seconds 5 2 3 Languages screen InteliDrive Lite controller offers configurable language support On this screen is possible to switch between languages configured in controller Second way how to change language is by binary input Lang Selection NOTE To switch to Language screen use panel buttons hold ENTER and press PAGE twice Press ENTER to leave this screen 5 2 4 User Interface screen InteliDr...

Page 49: ...edly PAGE button to select the MEASUREMENT menu 2 Use and to select the screen with requested data 5 6 How to view and edit setpoints 1 Use repeatedly PAGE button to select the ADJUSTMENT menu 2 Use or to select requested set points group 3 Press ENTER to confirm 4 Use or to select requested set point 5 Set points marked are password protected 6 Press ENTER to edit 7 Use or to modify the set point...

Page 50: ...e and press ENTER to confirm selection 5 7 How to find active alarms Active alarm list is the last screen in the MEASUREMENT menu Select MEASUREMENT menu Press you will see the list of all active alarms with the number of alarms at the top right corner three state alarms are introduced Example Description Wrn Water temp Active not accepted alarm Wrn water temp Active accepted alarm Wrn Water temp ...

Page 51: ...T screens description 5 9 1 Main measure screen 1 Operation mode of the engine 2 Indication L Access lock active Alarm 3 Status of the engine 4 Run hrs events counting Running hours of the engine 5 Timer events counting time e g prestart cooling etc 6 Engine RPM 5 9 2 InteliDrive Lite Analog inputs screens First screen Oil pressure AI1 bargraph with protection limits indication Water temperature A...

Page 52: ...T This screen is shown hidden depending on whether the IL NT AIO is configured or not Analog output AO1 is not displayed on any screen 5 9 4 InteliDrive Lite Binary inputs BI1 to BI7 5 9 5 InteliDrive Lite Binary outputs BO1 to BO7 5 9 6 IL NT BIO8 Binary inputs screen IN BIO8 BI1 Alarm IN BIO8 BI2 Alarm IN BIO8 BI3 Alarm IN BIO8 BI4 Alarm IN BIO8 BI5 Alarm IN BIO8 BI6 Alarm IN BIO8 BI7 Alarm IN B...

Page 53: ...thout Emergency stops SpeedReq Abs Required RPM of the engine LoadLimitAout Output of Load limit loop see Load limit setpoint group RPM BI3 RPM detected and counted on the BI3 input HINT Running time is displayed on the Main screen of measurements and is measured in complete minutes displayed in complete hours Values are stored in nonvolatile memory 5 9 11 ECU AlarmList Diagnostic messages are rea...

Page 54: ...FMI 3 HINT For FMI 0 and 1 WRN is displayed For other FMI codes FLS is displayed 5 9 12 Alarm list Alarm list displays active or inactive alarms occured on InteliDrive Lite unit InteliDrive Lite controller automatically switches to the Alarm list screen when any new Alarm appears but from Main measure screen only See chapter Alarm management ...

Page 55: ...InteliDrive Lite SW version 1 9 ID FLX Lite 1 9r1 Reference Guide pdf ComAp August 2015 55 5 10 Display screens and pages structure ...

Page 56: ...ol Engine after cooling Cooling Pump output is closed 6 2 OFF mode No start of the engine is possible Outputs STARTER and FUEL SOLENOID are not energized No reaction if START STOP buttons are pressed 6 3 MAN mode START starts the engine STOP stops the engine HINT The engine can run without load unlimited time The controller does not automatically stop the running engine in MAN mode The controller ...

Page 57: ...RT off READY TO LOAD on Running D input activated for 1s or oil pressure detected STARTER off PRESTART off Cranking MaxCrank time elapsed 1st attempt STARTER off FUEL SOLENOID off STOP SOLENOID on CrankFail pause timer started Crank pause MaxCrank time elapsed last attempt STARTER off PRESTART off Shutdown Start fail Crank pause 1 CrankFail pause elapsed STARTER on FUEL SOLENOID on 2 STOP SOLENOID...

Page 58: ...is 1s to override short firings during cranking for example in cold conditions Speed request Engine speed is constant or set manually using Engine params setpoints and Binary inputs 6 4 AUT mode The controller does not respond to START STOP buttons Engine start stop request is given by binary input REM START STOP Engine speed request is sourced from PI loop see below function 3 in AUT mode PI loop...

Page 59: ...isabled RunTimer 0 enabled Rem s s ON No function Start and Run unlimited time Rem s s OFF Cooling Cooling after RunTimer is over START Engine runs unlimited time until STOP Engine start runs Run time and then Cooling Stop No function When Rem s s OFF only Engine start runs Run time and then Cooling Stop STOP Cooling No function when Rem s s 1 Cancels timer when Rem s s 0 2 nd STOP Stop 6 7 Protec...

Page 60: ...ay in LiteEdit in the window Modify and in the group of setpoints Engine protect where is possible to set the alarm levels by means of setpoints HINT Class C protection the analog inputs AIN4 AIN5 AIN6 and AIN7 behave either normally or according to the class C definition according to the SP AINx Eval CAUTION The LBI Prot Test blocks temporarily all the protections in order to perform tests etc HI...

Page 61: ...ched ramped to another three levels HINT Necessary condition Regulator LAI SpeedReq OFF and controller MAN mode 6 8 3 Engine RPM by Up Down buttons settings RPM adjusted in examples above can be changed by BI Speed Up Speed Down when the Engine params RetToSpeedAdj DISABLED HINT Necessary condition Regulator LAI SpeedReq OFF and controller MAN mode 6 8 4 Engine RPM continuous change using potentio...

Page 62: ...d LBI SpeedDown SpeedRequest starts at ECU SpeedAdj and go Up Down by BI Speed Ramp within MinSpeedLim MaxSpeedLim SpeedRequest constant LBI SpeedUp and LBI SpeedDown LBI SpeedSel1 and LBI SpeedSel2 and LBI SpeedSel3 Opened SpeedRequest go Up Down by BI Speed Ramp within MinSpeedLim MaxSpeedLim LBI SpeedUp and LBI SpeedDown Not Configured or Sensor fail 6 9 AUT mode Engine load limitation overview...

Page 63: ... Load switch OFF mode 0 0 MAN mode In operation In operation AUT mode In operation In operation Running In operation In operation Stop Not Running In operation In operation Sd protection Load limit Bias LBI L Reg Disable 1 Load limit Bias 6 9 1 Functions 1 and 2 LBI Active input LoadRequest2 Switch to Load Request 2 LoadRegDisable Set PI Regulator output to constant P Bias Regulator is working whe...

Page 64: ...M Load CU AI1 AI9 AIO AI1 AI4 Load CMP Off 10000 Load CMP On 10000 NOTE For more information see chapter Setpoints 6 9 3 Functions 1 and 2 examples General PI control loop Engine Load limitation with analog output General comparator Engine Load limitation with On Off output Speed switch 6 9 3 1 General PI control loop Purpose PI control of any value Description PI detects the difference between ac...

Page 65: ... Integral Regulator Reg Input Reg Bias Request Request 2 Reg Gain Reg Integral 6 9 3 2 Engine load limitation with analog output Purpose Protect the engine against overload by reducing the load Description The engine load e g feeder speed is reduced when actual Percentual load coming from ECU is over the Load limit LoadRequest1 or LoadRequest2 setpoint Load can be continuously reduced by Analog ou...

Page 66: ... AI4 Binary output Load Switch Setpoints Load limit Load CMP Input AI1 Load CMP On 90 Load CMP Off 80 6 9 3 4 Engine load limitation with On Off output Purpose Protect the engine against overload by reducing switching On Off the load Description CMPH Comparator with Hysteresis detect the RPM decrease below the Down limit activates the Binary output Load switch that reduces slow down feeder the loa...

Page 67: ...Actual Load Load CMP On 2000 Load CMP Off 2200 6 10 AUT mode Engine regulation by RPM control overview Functions below can automatically change the engine RPM to keep value measured on controller plug in module Analog input e g Pressure on adjusted level Functions 3 PI loop and 4 Comparator with Hysteresis CMPH are available The function setup is done by corresponding setpoints in Regulator group ...

Page 68: ...ams Idle speed In operation Sd protection Engine params Idle speed In operation LBI R Reg Disable 1 Regulator Reg Bias In operation Following example changes the RPM between two levels based on pressure 6 10 1 Functions 3 and 4 LBI Active input RegRequest2 Switch to RegRequest 2 R Reg Disable Set PI Regulator output to R Bias LBO Function Speed Switch Regulator Comparator output 6 10 2 Functions 3...

Page 69: ...rmation see chapter Setpoints 6 10 3 Functions 3 and 4 examples Pressure by RPM control via J1939 Pressure by RPM control via analog output 6 10 3 1 Pressure by RPM control via J1939 Actual pressure is measured via Analog input compared with Requested value and the PI function 3 output controls the engine RPM via J1939 Input Analog input Binary input Request 2 optional Binary input R Reg Disable o...

Page 70: ...alog output Actual pressure is measured via Analog input compared with Requested value and the PI function 3 output controls the engine RPM via Analog output Input J1939 Actual Load in Binary input L Request 2 optional Binary input Reg Disable optional Output Analog output Speed request Setpoints Load limit Load Input Load Load Bias 5000 Load Request 80 Load Request 2 100 Load ReqRamp 80 Load UpLi...

Page 71: ...e password HINT At first the Password has to be entered before the new Password can be changed Can be used LiteEdit PC tool for changes of Password level in window Modify press button Password for each of three levels can be adjusted from the menu Controller Change password 7 2 Basic settings 7 2 1 Engine name User defined name used for engine InteliDrive Lite identification at remote phone or mob...

Page 72: ...gral ratio of the engine and alternator pulleys 7 2 4 Nominal RPM RPM Nominal engine speed base for overspeed protection and scale on RPM gauges Step 1RPM Range 100 4000RPM 7 2 5 GearTeethBI3 The second RPM RPM BI3 value can be measured in limited frequency range 1 to 50Hz on Binary input 3 The RPM BI3 value indicates RPM calculated from BI3 frequency and Basic settings GearTeeth3 setpoint The RPM...

Page 73: ...d off after timeout Step 1min Range 0 60min Default value 0 means that the display lights all the time 7 2 10 Panel Button Nom Idle N I Init Conveyor RegReqst R RegDis CloseLoad Toggle Adjust the function of front panel button I O Default state Nom Idle Nom Idle Switches between Nominal and Idle speed request The function is allowed in MAN mode only after reaching the status RUN and the requsted s...

Page 74: ...of settings SP Gear teeth 0 SP RPM source PickUp no ECU the condition sufficient for LBO Close Load activating by the I O button is the Running state Toggle Switches ON and OFF the LBO Toggle no other consequences 7 2 11 RunHoursSource ECU INTERNAL AUTO This setpoint is used for adjustment of RunHours source of the engine ECU RunHours are all the time read from ECU INTERNAL RunHours are counted fr...

Page 75: ... if dual communication module is plugged in DIRECT LiteEdit communication protocol via direct cable MODBUS Modbus protocol See detailed description in InteliDrive Communication Guide ECU LINK Protocol for communication with Cummins engines via Modbus HINT For details on communication speed and other technical parameters please see chapter Technical Data For detail description see chapter Modbus pr...

Page 76: ...ent of port for ComAp communication over IB Lite or IL NT GPRS module Standard ComAp port is 23 what is default value of this setpoint 7 3 11 APN Name Name of APN access point for GPRS network HINT This information shall provide your telecommunication operator 7 3 12 APN UserName User name for APN access point HINT This information shall provide your telecommunication operator 7 3 13 APN UserPass ...

Page 77: ...er password of e mail account is used for verification of e mail sender on SMTP server If parameter left empty no verification is expected It is working for IB Lite only 7 3 18 SMTP Server IP Adjust IP address of SMTP server It is working for IB Lite only 7 3 19 Contr MailBox E mail address used as Sender of alarm e mails from IB Lite HINT If SMTP server requires verification of sender e mail addr...

Page 78: ...ng POil 1 Step 0 1Bar Range 0 0 10 0Bar Default value 4 5Bar HINT There are three conditions for stop cranking Starting RPM just in case the Gear teeth 0 StartingPOil and D if enabled Starter goes off when any of these conditions is valid 7 4 3 Prestart time s Time of the PRESTART output closed prior to the engine start i e before the binary outputs Fuel solenoid and Starter are closed and opens w...

Page 79: ... when during Idle state RPM decreases below 2 During the Idle time timer running the binary output IDLE NOMINAL is opened when it expires the IDLE NOMINAL output closes Binary output IDLE NOMINAL opens during Cooling period again Note Engine can be switched between Idle and Running state by Binary input Nominal Idle in MAN mode Step 1s Range 0 600s Default value 12s 7 4 9 Idle speed RPM Speed requ...

Page 80: ...p 1s Range 0 3600s Default value 180s 7 4 13 Stop time s Under normal conditions the engine must certainly stop within this period The period starts by issuing stop command Step 1s Range 0 240s Default value 60s HINT Stop of engine is detected when all following conditions are met RPM 2 Oil pressure StartingPOil and D input isn t active Stop fail is detected if there is difference between those co...

Page 81: ...Fuel solenoid immediately if RPM 30 FuelSol ofset countdown is started if RPM 30 FuelSol offset 30 s Fuel solenoid activation FuelSol offset up to 30 s NOTE A new feature has been added which prolongs the last cranking attempt by 25 of MaxCrank time with closed Fuel valve Fuel Solenoid binary output in order to ventilate the remaining gas as is implemented in IG IS NT This function is valid only w...

Page 82: ...d and the InteliDrive Lite can only monitor the values of an electronic engine 7 4 18 ECU SpeedAdj RPM Enables to adjust engine speed in ECU via CAN bus Speed request value after the Idle time is over and no other speed selection is activated Speed request in range is calculated using the setpoints 0 ofSpeedReq and 100 ofSpeedReq Step 1RPM Range MinSpeedLim MaxSpeedLim Default value 1500RPM 7 4 19...

Page 83: ...int presets the required engine speed during the Speed Sel 2 binary input is active Function depends on RetToSpeedAdj setting Step 1 RPM Range MinSpeedLim MaxSpeedLim Default 1300 RPM 7 4 24 BI Speed Sel 3 RPM The setpoint presets the required engine speed during the Speed Sel 3 binary input is active Function depends on RetToSpeedAdj setting Step 1 RPM Range MinSpeedLim MaxSpeedLim Default 1450 R...

Page 84: ...tion from RPM to range for ECU engines using format See practical example below Step 1RPM Range 0 3000RPM Default 0RPM Practical example If ECU is configured then on one of the measurement screen you can see two lines SpeedReq Abs and SpeedReq Rel In default setting 0RPM 0 800RPM 33 3 2400RPM 100 Different setting 800RPM 0 1200RPM 33 3 2400RPM 100 It is possible easily configure own output curve a...

Page 85: ...lt 0min 7 4 30 FuelTankVolume L This setpoint is describing volume of fuel tank for counting fuel consumption depending on Fuel level drop Step 1L Range 0 10000L Default 200L 7 4 31 MaxFuelDrop h This is setting protection against the fuel leakage or theft Function monitors the AIN3 Fuel level value in percentage scale without decimals The alarm and history record Wrn FuelTheft is activated when F...

Page 86: ...IO4 Speed request via analog input of extension module IL NT AIO only Binary inputs are ignored HINT Analog speed request is ignored in AUT mode 7 5 2 Reg Input CU AI1 CU AI2 CU AI3 CU AI4 CU AI5 CU AI6 CU AI7 CU AI8 CU AI9 AIO IA1 AIO AI2 AIO AI3 AIO AI4 RPM BI3 PI loop analog input selection Source can be adjusted from controller analog inputs or from extension module inputs It is also possible ...

Page 87: ...0 200 0 Default 10 7 5 7 Reg Integral This setpoint is giving regulator integration factor See Hint below Step 0 1 Range 0 0 100 0 Default 10 HINT InteliDrive Lite controllers include PI loop for speed or analog output regulation The requested value is given by setpoints Request 1 2 This loop is working like Proportional Integral regulation with setpoints Reg Gain and Reg Integral for each part an...

Page 88: ...er left graph shows high gain and low integral values what produce large oscillation with slow smoothing Opposite case is on the lower right graph which shows low gain and high integral values The response of the system is sluggish 7 5 8 Reg CMP Input CU AI1 CU AI2 CU AI3 CU AI4 CU AI5 CU AI6 CU AI7 CU AI8 CU AI9 AIO IA1 AIO AI2 AIO AI3 AIO AI4 RPM BI3 This is comparator with hysteresis analog inp...

Page 89: ...CU AI1 CU AI2 CU AI3 CU AI4 CU AI5 CU AI6 CU AI7 CU AI8 CU AI9 AIO IA1 AIO AI2 AIO AI3 AIO AI4 This setpoint is for Load limit PI loop analog input selection Source can be adjusted from controller RPM pick up ECU analog inputs or from extension module inputs Default state RPM 7 6 2 Load Bias Constant Load limit PI regulator output Load Bias is activated when Engine Sd protection is activated LBI L...

Page 90: ...oadRequest2 is active Step 1 Range 10000 10000 Default 80 7 6 5 LoadReq Ramp 1 s Ramp when is switched between LoadRequest 1 and LoadRequest 2 Step 1 1 s Range 1 10000 1 s Default 1000 7 6 6 LoadUpLimit Load limit regulator PI output upper limit Step 1 Range 0 10000 Default 10000 7 6 7 LoadDnLimit Load limit regulator PI output low limit Step 1 Range 0 10000 Default 0 7 6 8 Load Gain This is setpo...

Page 91: ...h hysteresis analog input selection Source can be adjusted from controller RPM pick up ECU analog inputs or from extension module inputs Default state RPM 7 6 11 Load CMP Off Limit to close LBO LoadSwitch Step 1 Range 10000 10000 Default 95 7 6 12 Load CMP On Limit to open LBO LoadSwitch Step 1 Range 10000 10000 Default 90 7 7 Engine protect 7 7 1 Eng prot del s During the start of the engine some...

Page 92: ...ngine ShutDown overspeed protection Protection is active during start process of the engine and Idle time Step 1 Range 50 150 Default 120 HINT The engine can spasmodically reach higher than Overspeed level during start but for normal running state would be this protection too high This setpoint allows the overspeed protection during irregular starting condition 7 7 5 Overspeed Limit for engine Shu...

Page 93: ...ation Step 1s Range 0 600s Default 5s 7 7 8 UnderspeedSd DISABLED ENABLED DISABLED Disables the Wrn Underspeed protection when engine RPM drops below Engine protect Underspeed and SdUnderspeed protection in case the engine RPM drops below the Engine params Starting RPM ENABLED Function as on the picture above Default state Engine params Starting RPM Engine protect Underspeed 5s Engine params Idle ...

Page 94: ...oLoad Engine protect Underspeed Idle Off Running On Engine params Starting RPM Idle Off Running On 10 RPM Idle Sd Underspeed Sd Underspeed On Off 10 RPM Running Wrn Undersped Sd Underspeed Sd Underspeed On Off 7 7 9 AIN1 Level 1 Bar Warning limit level for ANALOG INPUT 1 Step 0 1Bar Range 10 1000Bar Default 2 0Bar 7 7 10 AIN1 Level 2 Bar Shutdown limit level for ANALOG INPUT 1 Step 0 1Bar Range 10...

Page 95: ... 90 C 7 7 14 AIN2 Del s Delay for ANALOG INPUT 2 alarm Step 1s Range 0 180s Default 5s NOTE Analog input 2 is usually determined to Engine Temperature measurement and it is resistive type of input with range 0 2500Ohm 7 7 15 AIN3 Level 1 Warning limit level for ANALOG INPUT 3 Step 1 Range 100 10000 Default 20 7 7 16 AIN3 Level 2 Shutdown limit level for ANALOG INPUT 3 Step 10 Range 100 10000 Defau...

Page 96: ... Batt undervolt 40 0V Default 36 0V 7 7 19 Batt undervolt V Low battery voltage Warning limit Step 0 1V Range 8 0 Batt overvolt Default 18 0V 7 7 20 Batt volt del s Delay for low and high battery voltage alarm Step 1s Range 0 600s Default 5s 7 7 21 AIN4 Level 1 Warning limit level for AIN4 Step 1 Range 0 10000 Default 20 7 7 22 AIN4 Level 2 Shutdown limit level for AIN4 Step 1 Range 0 10000 Defaul...

Page 97: ...it 3 seconds after engine start Warning ShutdDown protection is activated with fix delay 0 5s HINT Class C protection is working and corresponding setpoints are visible only when corresponding AIN is configured in Modify Alarm properties Direction Window prot 7 7 25 AIN4 LowWrn Low Warning limit level for AIN4 Step 1 Range 0 10000 Default 20 7 7 26 AIN4 LowSd Low ShutDown limit level for AIN4 Step...

Page 98: ...ep 1s Range 0 3600s Default 10s 7 7 34 AIN5 Eval NORMAL CLASS C NORMAL Protection behaves according to the standard configuration of Wrn Sd alarm in LiteEdit AINx configuration screen Default state CLASS C The protection is type Running only and does not depend on Running only tick in LiteEdit AINx Alarm properties configuration window Protection Class C is working after AINx Del or sooner when ap...

Page 99: ...AIN5 LowDel s Low level protection delay for Wrn and Sd of AIN5 Step 1s Range 0 3600s Default 10s 7 7 38 AIN5 HighWrn High Warning limit level for AIN5 Step 1 Range 0 10000 Default 20 7 7 39 AIN5 HighSd High ShutDown limit level for AIN5 Step 1 Range 0 10000 Default 10 7 7 40 AIN5 HighDel s High level protection delay for Wrn and Sd of AIN5 Step 1s Range 0 3600s Default 10s NOTE Analog input 5 is ...

Page 100: ... Default state CLASS C The protection is type Running only and does not depend on Running only tick in LiteEdit AINx Alarm properties configuration window Protection Class C is working after AINx Del or sooner when appropriate value increases over AINx Wrn limit 3 seconds after engine start Warning ShutdDown protection is activated with fix delay 0 5s HINT Class C protection is working and corresp...

Page 101: ...0 10000 Default 20 7 7 49 AIN6 HighSd High ShutDown limit level for AIN6 Step 1 Range 0 10000 Default 10 7 7 50 AIN6 HighDel s High level protection delay for Wrn and Sd of AIN6 Step 1s Range 0 3600s Default 10s NOTE Analog input 6 is fully configurable and it is voltage type of input with range 0 10V 7 7 51 AIN7 Level 1 Warning limit level for AIN7 Step 1 Range 0 10000 Default 20 7 7 52 AIN7 Leve...

Page 102: ...working after AINx Del or sooner when appropriate value increases over AINx Wrn limit 3 seconds after engine start Warning ShutdDown protection is activated with fix delay 0 5s HINT Class C protection is working and corresponding setpoints are visible only when corresponding AIN is configured in Modify Alarm properties Direction Window prot 7 7 55 AIN7 LowWrn Low Warning limit level for AIN7 Step ...

Page 103: ...Sd alarm on the appropriate analog input There is not resolution Low High alarm NOTE Analog input 7 is fully configurable and it is voltage type of input with range 0 10V 7 7 61 AIN8 Level 1 Warning limit level for AIN8 Step 1 Range 0 10000 Default 20 7 7 62 AIN8 Level 2 Shutdown limit level for AIN8 Step 1 Range 0 10000 Default 10 7 7 63 AIN8 Del s Delay for Wrn Sd AIN8 alarm Step 1s Range 0 3600...

Page 104: ...time alarm appears if reaches zero By setting the value of 65535h the count down is disabled Step 1h Range 0 65535h Default 10 000 NOTE Set the NextServTime 65535h to disable count down The setpoint stays constant but Statistics value visible in LiteEdit displays invalid value 7 7 68 GearBoxRatio RPM There are two new protections related to RPM BI3 where functions Engine protect RPMdiff Sd RPMdiff...

Page 105: ...3 Sd underspeed protection limit or Sd difference limit between RPM BI3 and RPM transferred via GearBoxRatio See description in GearBoxRatio setpoint In alarm list appears text Sd RPMdiff Step 1RPM Range 1 1000RPM Default 1000RPM 7 7 70 RPMdiff Wrn RPM RPM BI3 Wrn underspeed protection limit or Wrn difference limit between RPM BI3 and RPM transferred via GearBoxRatio See description in GearBoxRati...

Page 106: ...ction deactivates LBO DEF Tank Level when received level J1939 SCR Selective Catalytic Reduction message is above DEF Level Max for more than fix 3s delay This function is active for IVECO NEF Cursor engine Step 1 Range 0 150 Default 90 NOTE DEF Level is usual signage of Urea tank level which is more often used in United States 7 8 Date Time 7 8 1 Time stamp per min This setpoint is dedicated to a...

Page 107: ...Engine starts when actual Battery voltage Engine protect Batt undervolt Batt volt del and stays running for Date Time Timer1 Duration Function operates in AUT mode AutoStop Engine is switched from AUT to MAN and stopped or stopped from MAN mode like by STOP button when engine runs longer then Date Time Timer1Duration on actual RPM less or equal Engine params Idle speed 5 fix limit Function is not ...

Page 108: ...ttery voltage Engine protect Batt undervolt Batt volt del and stays running for Date Time Timer2 Duration Function operates in AUT mode AutoStop Engine is switched from AUT to MAN and stopped or stopped from MAN mode like by STOP button when engine runs longer then Date Time Timer2Duration on actual RPM less or equal Engine params Idle speed 5 fix limit Function is not active during engine start 7...

Page 109: ...CounterConst 2 Sensors spec Counter mode 2 Value Statistics Total 2 00 0 BIN6 Counter 1 fix linked to Binary physical input 7 and Counter 2 fix linked to Binary physical input 6 counts pulses falling edges The counters function depends on Counter mode 1 and 2 setting and does not depend on BIN6 BIN7 inputs configuration The maximal input frequency is limited op to 4Hz i e the shortest input pulse ...

Page 110: ...e Total 1 and Total 2 values disappear from controller screen when both Counter modes 1 and 2 are switched OFF otherwise there is new screen between existing Statistics and Alarm list 7 10 AIO module 7 10 1 AnlInAIO1 AIO2 AIO3 AIO4 lev1 The level for IL NT AIO plug in card Analog input 1 2 3 4 alarm detection Step 1 Range 100 10000 Default 0 7 10 2 AnlInAIO1 AIO2 AIO3 AIO4 lev2 The level for IL NT...

Page 111: ...ending of e mails Similarly a cellular network modem is necessary for sending of SMS HINT There are 5 attempts for any active call SMS E Mail Timeout for connection is 90 sec and after 120 sec controller starts the next attempt During the time the IL NT GPRS is trying to send an active call type incoming calls are blocked 7 11 1 Yel Alarm Msg OFF ON Set this setpoint to YES if you want to get mess...

Page 112: ...gust 2015 112 CAUTION These setpoints can be modified from PC only For cellular network numbers use either national format i e like number you will dial if you want to make a local call or full international format with character followed by international prefix at the beginning ...

Page 113: ...ne Speed Fuel Rate CoolantTemp Intake Temp Oil Press Boost Press Oil Temp ECU AIN 8 ECU AIN 9 FuelUsed DPF1 Soot Load DPF1 Ash Load If ECU is not configured then is displayed only RPM RPM BI3 and SpeedReq Abs Statistic Run hrs Num starts NextServTime E Stop ShutDown DayCons TripCons Analog CU Ubat D OilPressure Engine Temp Fuel level AIN4 AIN9 Analog inputs are shown depends on if they are configu...

Page 114: ...mAp August 2015 114 GSM SignalLvl GSM ErrorRate GSM DiagCode AirGate Diag AirGate ID Modem Status Iveco Values DEF TankLevel DEF TankTemp DEF Quantity Catal UpTemp Catal DownTemp DEF Pressure Catalyst Level Values read from specific type of ECU AIO module AnInAIO1 AnInAIO4 ...

Page 115: ...ency stop BI4 Remote OFF BI5 Sprinkler BI6 RemControlLock BI7 Not used 9 2 Configuration of binary inputs Each binary input can be configured in several ways The settings can be made in the PC program LiteEdit in window Modify After choosing a concrete binary input its window appears where the user can choose if the binary input will be used to protect option Alarm or control option Control Binary...

Page 116: ...d protection all InteliDrive Lite alarms are detected InteliDrive Lite front panel RED LED blinks or lights Alarm is recorded on the InteliDrive Lite alarm list screen BUT engine remains running HINT Warning SprinklActive is indicated in the Alarm list if sprinkler mode active to inform the operator that the engine is not protected 9 3 5 Access lock If the input is closed no setpoints can be adjus...

Page 117: ...ves according to the actual situation Function is active in any controller mode 9 3 11 StartButton Binary input has the same function as Start button on the InteliDrive Lite front panel It is active in MAN mode only 9 3 12 StopButton Binary input has the same function as Stop button on the InteliDrive Lite front panel It is active in MAN mode only 9 3 13 FaultResButton Binary input has the same fu...

Page 118: ...nput is active the Engine params BI Speed Sel2 setpoint may give the engine speed value for Speed request to an ECU engine The Speed Request value may also depend on the conditions which are described in the chapter below 9 3 20 Speed Sel3 If the input is active the Engine params BI Speed Sel3 setpoint may give the engine speed value for Speed request to an ECU engine The Speed Request value may a...

Page 119: ...nput disables the Regulator PI loop and switches analog output to constant Regulator Reg bias 9 3 27 Clear DayCons DayCons is the counter which cumulates the instantanous consumption coming from ECU It shows the total consumption since the counter reset Counte reset happen at the midnight of the controller clocks LBI Clear DayCons resets the counter DayCons HINT The function works when the control...

Page 120: ...ction stops the engine in AUT mode with FlowSwitch indication in Alarm list and stays in AUT mode after Fault reset Alarm list and History indication Cd Flow Switch CoolDown is third engine protection type in InteliDrive Lite Machine state stays in Cooling even the LBI FLow Switch is activated again during Cooling period 9 3 30 Prot Test When the new LBI Protection Test is activated by rising edge...

Page 121: ...lenoid BO3 Prestart BO4 Alarm BO5 Horn BO6 Not used BO7 Not used 10 2 Binary outputs list Configuration of binary outputs is feasible easily by combo box menu in the configuration window Modify 10 2 1 Not used Output has no function 10 2 2 Starter Closed relay energizes the starter of engine The relay opens if the strating speed is reached or maximum time of cranking is exceeded or request to stop...

Page 122: ...or to the engine start Prestart and opens when Starting RPM speed is reached During repeated crank attempts the output is closed too The output could be used for pre glow pre heat or prelubrication 10 2 8 Preglow The output closes prior to the engine start and opens when Starting RPM speed is reached During repeated crank attempts the output is closed too The output could be used for pre glow or p...

Page 123: ...functions The output opens if FAULT RESET is pressed or HORN RESET is pressed or Max time of LBO HORN is exceeded Horn timeout The output closes again if a new fault comes up 10 2 14 Ready The output is closed if following conditions are fulfilled Engine is not running and No Shut down or Slow stop alarm is active Controller is not in OFF mode 10 2 15 Ready to load The output is closed if engine i...

Page 124: ... and FAULT RESET is pressed 10 2 21 Overspeed Output closes if the engine over speed alarm activates The output opens if alarm is not active and FAULT RESET is pressed 10 2 22 Underspeed Output closes if the engine Sd Underspeed alarm activates i e when RPM is below the Engine params Starting RPM limit The output opens if alarm is not active and FAULT RESET is pressed 10 2 23 Start failed Output c...

Page 125: ... any shutdown alarm appears The output opens if No Sd alarm is active and FAULT RESET is pressed 10 2 28 Common Cd Output closes when any cooldown alarm appears The output opens if No Cd alarm is active and FAULT RESET is pressed 10 2 29 Common Fls Output closes when any sensor fail alarm appears The output opens if No warning alarm is active and FAULT RESET is pressed 10 2 30 Sd Oil Press Output ...

Page 126: ...LT RESET is pressed 10 2 34 Sd FuelLevel Output closes if the Fuel level shutdown alarm activates The output opens if alarm is not active and FAULT RESET is pressed 10 2 35 Wrn FuelLevel Output closes if the Fuel level warning alarm activates The output opens if alarm is not active and FAULT RESET is pressed 10 2 36 OFF mode The output is closed if OFF mode is selected 10 2 37 MAN mode The output ...

Page 127: ...controller binary inputs BI7 BI8 BI9 BI10 are assigned for IL NT IO1 optional card 10 2 42 CtrlHeartBeat The output signalizes watchdog reset In a healthy state it flashes at 500ms 500ms rate It stops flashing when the unit reset occurs and the new controller start up fails 10 2 43 BIO8 1 2 3 4 5 6 7 8 Status In case the assigned binary input of IL NT BIO8 optional card is configured to any contro...

Page 128: ...eginning of prestart and opens if the engine shall be stopped HINT ECU binary outputs are possible to configure only if ECU is configured 10 2 51 Timer1 Output activates when Timer1 is active Simultaneously the engine is started when is in AUT mode 10 2 52 Timer2 Output activates when Timer2 is active Simultaneously the engine is started when is in AUT mode 10 2 53 Glow plugs The output closes pri...

Page 129: ... disconnected when any Sd Cd alarm is activated 10 2 58 Toggle Output is controlled by panel 0 1 button when Basic settings Panel Button Toggle This setting changes the Toggle output without any relation to Engine state or Alarm activity even if in OFF mode 10 2 59 RemoteControl1 2 3 4 5 6 7 8 Allows configure Remote control switches to physical binary outputs These switches are accessible from PC...

Page 130: ... connection There must not be any voltage between these two points otherwise the internal reversible fuse in controller burns out The simple solution is to assure that the PC supply 240 20V is ground free GND terminal is not connected The setpoint COM1 Mode or COM2 Mode according to the interface used must be set to DIRECT position for this kind of connection The communication speed of direct conn...

Page 131: ...cted to the controller also remotely via modems Either an analog GSM ISDN or 3G modem must be connected to the RS232 interface Setpoint Comms Settings COM1 Mode has to be set to MODEM NOTE RF modem communication is also possible between controller and remote display HINT In case of controller and remote display RF modem should be connected with serial cable with only three connected pins Rx Tx and...

Page 132: ...E 00 2B 35 64 01 Controller address 03 Modbus function code Read Multiple Registers 06 Length of read data in Bytes in HEX 00 27 27 HEX 39 DEC 3 9 Bar Oil pressure is represented with 1 decimal in Bars 00 2E 2E HEX 46 DEC 46 C Engine temperature is represented with 0 decimals in C 00 2B 2B HEX 43 DEC 43 Fuel level is represented with 0 decimals in 64 35 CRC 11 4 ECU engine support InteliDrive Lite...

Page 133: ...configuration can be made in LiteEdit the window Modify icon ECU HINT If the connected engine is Cummins communicating via RS232 it is necessary to set the setpoint Basic settings COM1 mode or COM2 mode if IL NT RS232 485 ECULINK Loss of communication causes shutdown of the running engine On the contrary the ECU can be switched off at quiescent engine that means not communicating ECU is in that mo...

Page 134: ...2 Oil Pressure psig Oil Press bar ANA 30003 Oil Pressure psia Oil Press bar ANA 30003 Running Time Running Time h ANA 30008 Fuel Rate UK Fuel L h ANA 30018 Fuel Rate US Fuel L h ANA 30018 Intake Manifold Press Intake Press bar ANA 30530 Intake Manifold Temp Intake Temp C ANA 30531 11 6 ECU Analog inputs Reading of mentioned values from ECU enables to use analog inputs of the unit for other purpose...

Page 135: ... a P r e s s u r e X X X k P a E C U S t a t e 0 0 0 E C U Y e l l o w L a m p 0 E C U R e d L a m P 0 W a i t T o S t r t 0 S p e e d R e q A b s 0 S p e e d R e q R e l 8 0 0 R P M S o o t L o a d 1 0 0 A s h L o a d 1 0 0 NOTE Tier4 values Soot Load and Ash Load are visible on ECU screen as well ...

Page 136: ...InteliDrive Lite SW version 1 9 ID FLX Lite 1 9r1 Reference Guide pdf ComAp August 2015 136 12 Maintenance ...

Page 137: ...mA 20 mA 100 0 mA 2 mA 22 mA Sensor fail Sensor fail Analog input value 13 1 2 Warning Wrn When warning comes up only alarm outputs and common warning output are closed 13 1 3 Cooldown Cd When cooldown comes up engine is stoped slowly over cooling state 13 1 4 Shut down Sd When the shutdown alarm comes up InteliDrive Lite opens all outputs e g FUEL SOLENOID STARTER and PRESTART to stop the engine ...

Page 138: ... AIO WRN YES Warning alarm configurable on the input of plug in Sd AIO SD YES Shutdown alarm configurable on the input of plug in Binary input Configurable YES Configurable Warning Shutdown alarms on the inputs of InteliDrive Lite Battery flat SD YES If the controller switches off during starting sequence due to bad battery condition it doesn t try to start again and activates this protection Star...

Page 139: ...255 records When the history file is full the oldest records are removed HINT To force history download in LiteEdit direct modem or internet open History window and select History Read history command 13 2 1 Record structure Abbreviation Historical value Num Number of historical event Reason Event specification Date Date of historical event in format DD MM YY Time Time of historical event in forma...

Page 140: ...dalPos 168 ElectricalPot 637 TimingSensor 94 FuelDelPress 172 AirInlet Temp 639 J1939 CAN Bus 97 WaterInFuelInd 174 Fuel Temperat 651 InjectorCyl 1 98 EngineOilLevel 175 EngOil Temp 652 InjectorCyl 2 100 EngOil Press 189 RatedEngSpeed 653 InjectorCyl 3 101 CrankcasePress 190 EngineSpeed 654 InjectorCyl 4 102 Boost Press 231 J1939 Datalink 655 InjectorCyl 5 105 Intake Temp 237 VIN 656 InjectorCyl 6...

Page 141: ... 0xE600 CoordEmergStop 0x6600 StarterActuatr 13 5 Tier 4 diagnostic codes If the configured ECU supports Tier 4 standard on the controller screen are displayed supplementary values relative to the DPF status In ECU list 5 6 supported for John Deere Cummins CM2250 CM850 and Deutz EMR4 Practical example of the screen D P F S t a t u s H E S T L a m p D P F L a m p D P F I n h i b A l a r m Meaning o...

Page 142: ...InteliDrive Lite SW version 1 9 ID FLX Lite 1 9r1 Reference Guide pdf ComAp August 2015 142 Red Lamp Active when DM1 Red lamp is active ...

Page 143: ...C Operating temperature InteliDrive Lite LT 40 70 C Storage temperature 30 80 C Protection front panel IP65 Humidity 95 without condensation Standard conformity Low Voltage Directive EN 61010 1 95 A1 97 Electromagnetic Compatibility EN 50081 1 94 EN 50081 2 96 EN 50082 1 99 EN 50082 2 97 Vibration 5 25 Hz 1 6mm 25 100 Hz a 4 g Shocks a 200 m s 2 14 3 Low Temperature modification LCD display limits...

Page 144: ...urrent 0 5A Maximum switching voltage 36VDC 14 6 Analog inputs Not electrically separated Number of inputs 9 3 resistive and 6 voltage Resolution 10 bits Wiring selectable range V Ohm mA Maximal resistance range 2400Ohm Maximal voltage range 10V Current range 0 20mA Input impedance 180Ohm for mA measuring Input impedance 100 kOhm for V measuring Resistance measurement tolerance 2 2Ohm out of measu...

Page 145: ...iceNet 3083A DeviceBus for Allen Bradley DeviceNet 3086A DeviceBus for Honeywell SDS 3087A DeviceBus for Honeywell SDS 3084A DeviceBus for Allen Bradley DeviceNet 3085A DeviceBus for Allen Bradley DeviceNet 3105A Paired EIA Industrial RS485 cable LAPP CABLE see http www lappcable com Unitronic BUS DeviceNet Trunk Cable Unitronic BUS DeviceNet Drop Cable Unitronic BUS CAN Unitronic FD BUS P CAN UL ...

Page 146: ...US Use only shielded A B USB cables up to 5m length Recommend USB cable USB LINK CABLE 1 8M ComAp A B USB cable 14 13 IB Lite optional card Plug in into InteliDrive Lite controller COMMUNICATION MODULE port 10 100 MBit ethernet interface in RJ45 socket 14 14 IL NT GPRS optional card Plug in into InteliDrive Lite controller COMMUNICATION MODULE port GSM GPRS modem Quad Band 850 900 1800 1900MHz GPR...

Page 147: ... max load 100Ohm 4 6V max 10mA PWM 500Hz 5V 10mA Voltage measurement tolerance 1 5 10mV Current measurement tolerance 2 0 1mA 14 17 IL NT IO1 optional card Plug in into InteliDrive Lite controller EXTENSION MODULE port Number of Analog outputs 4 Analog output range 0 to VBatt 1V Number of Binary inputs 4 14 18 IL NT BIO8 optional card Plug in into InteliDrive Lite controller EXTENSION MODULE port ...

Page 148: ... 1 9 ID FLX Lite 1 9r1 Reference Guide pdf ComAp August 2015 148 Protection front panel IP65 14 19 3 Dimensions and weight Dimensions 180x120x55mm Weight 950g 14 19 4 Horn output Maximum current 1A Maximum switching voltage 36VDC ...

Page 149: ...ve and Chinese In the controller is possible to substitute Chinese language by next language via LiteEdit see the table below These languages are possible modify via Translator tool in LiteEdit Following language code pages are supported Code page Language Windows code 0 West European languages Windows 1252 134 Chinese GB 2312 161 Greek Windows 1253 162 Turkish Windows 1254 177 Hebrew Windows 1255...

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