Cognex In-Sight 5000 Series Installation Manual Download | Manualshive

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Table of Contents

Legal Notices

Regulations/Conformity

Precautions

Introduction

Standard Components

Installation

Connectors and Indicators

Install the Lens

Connect the Ethernet Cable

Connect the Breakout Cable

Specifications

5100, 5100C, 5401, 5400C, 5403 and 5400 Vision System Specifications

5400CS, 5403S and 5400S Vision System Specifications

5603, 5600 and 5605 Vision System Specifications

5604 Line Scan Vision System Specifications

I/O Specifications

Acquisition Trigger Input

Encoder Inputs (In-Sight 5604 Only)

High-Speed Outputs

Ethernet Cable Specifications

Breakout Cable Specifications

I/O Module Cable Specifications

Dimensional Drawings

5100, 5100C, 5400, 5401, 5400C and 5403 Vision System Dimensions

5403S, 5400CS and 5400S Vision System Dimensions

5600 and 5603 Vision System Dimensions

5604 and 5605 Vision System Dimensions

Appendix A - Cleaning/Maintenance

Clean the Vision System Housing

Clean the Vision System Image Sensor Window

Clean the Vision System Lens Cover

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Summary of Contents for In-Sight 5000 Series

Page 1: ...In Sight 5000 Series Vision System InstallationManual...

Page 2: ......

Page 3: ...any means electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Cognex P N INS 597 0027 07 Rev B Copyright 2003...

Page 4: ...ii...

Page 5: ...15 Class A This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any in...

Page 6: ...Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interf...

Page 7: ...s subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired opera...

Page 8: ...vi...

Page 9: ...zero ground potential it is strongly recommended that the vision system be mounted on an isolated or non conductive mount l Do not expose the image sensor to laser light image sensors can be damaged b...

Page 10: ...viii...

Page 11: ...ecifications 13 5604 Line Scan Vision System Specifications 15 I O Specifications 17 Acquisition Trigger Input 17 Encoder Inputs In Sight 5604 Only 18 High Speed Outputs 19 Ethernet Cable Specificatio...

Page 12: ...x...

Page 13: ...Components Component In Sight 5100 5110 In Sight 5100C In Sight 5400C In Sight 5400 5410 In Sight 5401 5411 In Sight 5403 5413 In Sight 5600 5610 In Sight 5603 5613 In Sight 5400S 5410S In Sight 5400...

Page 14: ...rk devices The pin outs for the cable are listed in the Ethernet Cable Specifications on page 21 This cable is available in the lengths and styles listed below Figure 1 1 Ethernet Cable Table 1 3 Ethe...

Page 15: ...ifications on page 22 This cable is available in the lengths listed below Figure 1 2 Breakout Cable Table 1 4 Breakout Cables Length Standard Part 45 Degree Key Right Angle Part 135 Degree Key Right A...

Page 16: ...dule Compatibility I O Module Vision System Discrete Inputs Discrete Outputs CIO 1400 All In Sight 5000 series vision systems except In Sight 5604 7 general 2 high speed 6 general CIO MICRO and CIO MI...

Page 17: ...to the I O Module Cable Specifications on page 23 User 1 LED Green when active User configurable using Discrete Output Line 4 Line 10 for all I O modules except the CIO 1400 which uses Line 9 User 0 L...

Page 18: ...field of view required for your machine vision application Figure 2 1 Install the Lens 3 If using a lens cover remove the thread guard and attach the lens to the vision system Connect the Ethernet Cab...

Page 19: ...Sight 5604 line scan vision system the RS 232RX wire is used as Encoder A and the RS 232TX wire is used as Encoder B For more information refer to Encoder Inputs In Sight 5604 Only on page 18 3 Attach...

Page 20: ...8...

Page 21: ...iew Port Material Clear plastic with an abrasion resistant coating on the exterior side Trigger 1 opto isolated acquisition trigger input Remote software commands via Ethernet and RS 232C Discrete Inp...

Page 22: ...les four front and four back Dimensions 83 4mm 3 28in x 124 2mm 4 89in x 61 4mm 2 42in with lens cover installed 43 5mm 1 71in x 124 2mm 4 89in x 61 4mm 2 42in without lens cover installed includes Th...

Page 23: ...tion refer to I O Modules on page 4 Unlimited inputs when using an Ethernet I O system Discrete Outputs 2 built in high speed outputs Additional outputs available using a compatible I O module For mor...

Page 24: ...F Humidity 95 non condensing Operating and Storage Protection IP68 with appropriate lens cover properly installed Shock Shipping and Storage 80 G Shock with 150 gram lens attached per IEC 68 2 27 Vib...

Page 25: ...uts Additional outputs available using a compatible I O module For more information refer to I O Modules on page 4 Unlimited outputs when using an Ethernet I O system Status LEDs Power Network Status...

Page 26: ...on condensing Operating and Storage Protection IP67 with appropriate lens cover properly installed Shock Shipping and Storage 80 G Shock with 150 gram lens attached per IEC 68 2 27 Vibration Shipping...

Page 27: ...stem Encoder Inputs 2 built in encoder inputs for use with a 24VDC signal Status LEDs Power Network Status Network Traffic 2 user configurable Network Communication 1 Ethernet port 10 100 10002 BaseT...

Page 28: ...d per IEC 68 2 27 Vibration 10 G from 10 500 Hz with 150 gram lens per IEC 68 2 6 Regulatory Compliance CE FCC KCC T V S D NRTL RoHS 1 The vision system should be mounted with sufficient clearance on...

Page 29: ...y between leading edge of trigger and start of acquisition Input pulse should be a minimum of 1ms wide In Sight 5604 5614 1 line approximately equivalent to 23 s based on a 1 4 s Exposure is the maxim...

Page 30: ...rature encoder For single encoders the ENCODER A pin must be used For quadrature encoders the ENCODER A or ENCODER B pin can be used The signal from the encoder must be 24VDC For more information refe...

Page 31: ...loads require external protection diode In Sight 5600 series 100mA maximum sink current OFF state leakage current 200 A maximum External load resistance 280 Ohms to 10 kOhms Each line rated at a maxi...

Page 32: ...esired For more information refer to Breakout Cable Specifications on page 22 Figure 3 4 High Speed Output PNP Configuration High Speed Output Relay LED Configuration The Breakout cable can be used to...

Page 33: ...ia a network switch or router Table 3 8 Ethernet Cable Pin Out P1 Pin Signal Name Wire Color P2 Pin 6 TPO White Orange 1 4 TPO Orange 2 5 TPI White Green 3 7 TRMA Blue 4 1 TRMB White Blue 5 8 TPI Gree...

Page 34: ...Only Encoder A Orange 7 RS 232 TRANSMIT TxD 2 In Sight 5604 Only Encoder B White Brown 8 24V COMMON Brown Note l Cables are sold separately l Unused bare wires can be clipped short or tied back using...

Page 35: ...Module Cable Pin Out P1 Pin Signal Name P2 Pin 1 24VDC 1 2 TRIGGER 2 3 TRIGGER 3 4 HS OUT 0 4 5 HS OUT 1 5 6 RS 232 RECEIVE RxD In Sight 5604 Only Encoder A 6 7 RS 232 TRANSMIT TxD In Sight 5604 Only...

Page 36: ...03 Vision System Dimensions Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications may be changed without notice Figure 3 6 5100 5100C 5400 5401 5400C...

Page 37: ...Figure 3 7 5100 5100C 5400 5401 5400C and 5403 Vision System Dimensions Without Lens Cover Specifications 25...

Page 38: ...System Dimensions Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications may be changed without notice Figure 3 8 5403S 5400CS and 5400S Vision System...

Page 39: ...Figure 3 9 5403S 5400CS and 5400S Vision System Dimensions Without Lens Cover Specifications 27...

Page 40: ...ystem Dimensions Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications may be changed without notice Figure 3 10 5600 and 5603 Vision System Dimensio...

Page 41: ...Figure 3 11 5600 and 5603 Vision System Dimensions Without Lens Cover Specifications 29...

Page 42: ...ystem Dimensions Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications may be changed without notice Figure 3 12 5604 and 5605 Vision System Dimensio...

Page 43: ...Figure 3 13 5604 and 5605 Vision System Dimensions Without Lens Cover Specifications 31...

Page 44: ...32...

Page 45: ...ssurized air duster The air must be free of oil moisture or other contaminants that could remain on the glass and possibly degrade the image Do not touch the glass window If oil smudges still remain c...

Page 46: ...34...

Page 47: ......

Page 48: ...P N INS 597 0027 07 Rev B...

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