Cleveland MKGL-100-T Operator'S Manual Download Page 24

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FLUSH PISTON -
AIR SYSTEM, 10" CONSOLE

(USED PRIOR TO 2003)

ITEM NO.

PART NO.

DESCRIPTION

QTY.

FA30512

Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FA32500

Tooth lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52697

Locking nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52931

Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FI00266

Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FI00595-17

Nipple 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

FI00178

Tee 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

FI00595-12

Nipple 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FI05047

Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10.

KE52342

Hose Barb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

11.

FI05167

Hose Barb 90 Degree Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

12.

KE52815

Airline Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13.

KE52895

Air Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14.

KE52339

Female End Quick Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15.

KE52932

Bracket For Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16.

FA32006

Toothlock Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

17.

FA21006

Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

18.

FA11091

Machine Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

19.

KE53209

Quick Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20.

KE53210

Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21.

KE52031

Air Line Filter c/w Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22.

KE53251

Air Line Filter Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23.

FA11144

Bindinghead Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

24.

FI05166

Quick connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25.

KE54280

Slide valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

26.

KE53215

1/4" Air Hose, 65" Long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Summary of Contents for MKGL-100-T

Page 1: ...ical Mixer Kettles MODELS MKGL 40 T MKGL 60 T MKGL 80 T MKGL 100 T MKGL 40 T SE55362 Rev 5 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www clevelandrange com Cleveland Enodis For units built prior to July 2010 ...

Page 2: ...cleaning or servicing unit All service must be performed by a qualified Cleveland Range Technician Do not obstruct the flow of combustion and ventilation air The installation and connection must comply with current local codes or in the absence of local codes with CAN CGA B149 1 and 2 installation code or with the national fuel gas code ANSI Z223 1 L988 Post in a prominent location instructions to...

Page 3: ...s may be extremely hot Use protective equipment Keep appliance and area free and clear of combustibles Stand clear of product discharge path when discharging hot product Wear protective equipment when discharging hot product Do not lean on or place objects on kettle lip Do not attempt to operate this appliance during a power failure Keep clear of pressure relief discharge Keep hands away from movi...

Page 4: ... the National Building Code in Canada CLEARANCE REQUIREMENTS This unit must be installed in accordance with the clearances shown on the rating label which is adhered to the unit FOR YOUR SAFETY Keep the appliance area free and clear of combustible materials GAS ENSURE THE GAS SUPPLY MATCHES THE KETTLE S REQUIREMENTS AS STATED ON THE RATING PLATE It is recommended that a sediment trap drip leg be i...

Page 5: ...A 2 Level and straight edge backs of consoles dotted line B Adjustments are made by turning flanges on back feet only 3 Level consoles individually from front to back dotted lines C Adjustments are made by turning flanges on front feet only 4 Re check that the back is level dotted line B and then the front dotted line D Adjust if necessary 5 Check that mixer bridge is level and guide pins lock smo...

Page 6: ...n power is turned off before connecting wires 2 Remove the screws at the rear of the mixer console cover and remove the cover A wiring diagram is affixed to the underside of the console cover 3 Feed permanent copper wiring 18 through the cut out in the bottom of the console Connect wiring in junction box in the bottom of the console 4 Turn main power back on 5 Check for correct rotation of electri...

Page 7: ...The red LOW WATER light should go out when the kettle is upright 7 Turn the temperature control knob to 10 Max and allow the kettle to preheat The green light should remain on until the set temperature is reached Then the green light will cycle ON and OFF indicating the burner is cycling ON and OFF to maintain temperature MIXER 1 Raise Bridge If bridge does not raise then check motor rotation Brid...

Page 8: ...tomatically to relieve this pressure 7 Water Level Sight Glass Displays water level in steam jacket 8 Tilt Wheel Used for tilting the kettle on hand tilt models In power tilt models there is a toggle switch in same location 9 Butterfly Valve Used for draining product or wash water from kettle 10 Mixer Speed Control Controls speed of agitators and mixer bridge lift mode 11 Emergency Stop Stops hydr...

Page 9: ... level marked on outside of kettle NOTE The red Low Water Indicator Light 1 should not be lit when the kettle is in the upright position during kettle operation This light indicates that the burners have been automatically shut off by the kettle s safety circuit It is however normal for the red light to come on when the kettle is in a tilted position 5 When cooking is completed turn On Off Switch ...

Page 10: ...ucts the kettle should NOT be preheated as products of this nature adhere to hot cooking surfaces These types of foods should be placed in the kettle before heating is begun 2 An important part of kettle cleaning is to prevent foods from drying on For this reason cleaning should be completed immediately after cooked foods are removed 3 If a mixer bridge is equipped with a temperature probe for a c...

Page 11: ...ure setting 6 Drain unit 7 Rinse interior thoroughly 8 If the unit is equipped with a Tangent Draw Off Valve clean as follows a Disassemble the draw off valve first by turning the valve knob counter clockwise then turning the large hex nut counter clockwise until the valve stem is free of the valve body b In a sink wash and rinse the inside of the valve body using a nylon brush c Use a nylon brush...

Page 12: ...ot be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alkaline alkaline chlorinated or non chloride containing cleaners While many traditional cleaners are loaded with chlorides the industry is providing an ever increasing choice of non chloride cleaners If you are not sure of chloride content in the cleaner used contact your cleaner supplier If your present cleaner contains c...

Page 13: ...2 KE54253 2 KE01432 2 KE02186 3 KGL 40 SH KE01479 4 KE53483 6 KE54253 2 KE01432 2 KE02186 3 KGL 60 SH KE01479 5 KE53483 7 KE54253 3 KE01432 3 KE02186 4 KGL 40 TSH KE01479 4 KE53483 2 KE54253 2 KE01432 2 KE02186 3 WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers Contact your nearest Maintenance and Repair Centre for replacement parts service or information regardi...

Page 14: ...1450 1 FOR CE KETTLES INCLUDES 2 6 1 2 FA05049 MALE CONNECTOR 1 2 PIPE 1 4 TUBE 1 3 FI00151 STREET ELBOW 90 1 2 BRASS 2 4 FI00178 TEE 1 2 FPT BRASS 1 SAFETY VALVES 5 KE54941 5 SAFETY VALVE 50 PSI 1 2 NORTH AMERICA 1 KE54941 31 SAFETY VALVE 50 PSI 1 2 EUROPE 1 6 KE54223 BLOW DOWN TUBE 1 7 KE54864 ACCESS PANEL 1 8 FA11518 4 THUMB SCREW 10 32 X 1 2 L 1 ...

Page 15: ...34 11 Solenoid Valve 3 Way 120 Volt 1 SE50224 Coil Only 120 Volt 1 5 KE51848 Jack 1 SE50241 Rod Gland Seal Kit 1 SE50242 Piston Seal Kit 1 6 KE52124 Jack Upper Pin 1 7 KE51846 Hydraulic Motor Scraper Arm 40 gal 1 KE51938 Hydraulic Motor Scraper Arm 60 150 gal KE53004 Hydraulic Motor Scraper Arm 200 250 gal 8 FA95006 Woodruff Key 1 9 KE51845 Hydraulic Motor Secondary Agitator 40 150 gal 1 KE53005 H...

Page 16: ...cludes 44 1 KE00937 Secondary Agitator 80 gal includes 44 1 KE00938 Secondary Agitator 100 gal includes 44 1 KE00939 Secondary Agitator 125 gal includes 44 1 KE00940 Secondary Agitator 150 gal includes 44 1 KE009401 Secondary Agitator 200 gal includes 44 1 KE009402 Secondary Agitator 250 gal includes 44 1 49 KE00947 Primary Agitator 40 gal with Gallon Markings includes 16 18 43 1 KE00948 Primary A...

Page 17: ...3 24 8 9 10 2 3 30 35 29 4 5 6 4 7 11 13 14 12 15 38 25 25 26 27 22 28 29 28 30 Stationary Models Tilting Models 34 Air Blower Primary Air Orifice Secondary Air Orifice Gas Orifice Ignitor Burner Gas Valve Shut Off Valve 40 41 42 for units built prior to March 2005 ...

Page 18: ...GAS SEA LEVEL UP TO 2000 60 100 GALLON KETTLES 1 KE53403 8 NATURAL GAS 2000 UP TO 4000 40 GALLON KETTLES 1 KE53403 9 PROPANE GAS 2000 UP TO 4000 40 GALLON KETTLES 1 KE53403 10 NATURAL GAS 2000 UP TO 4000 60 100 GALLON KETTLES 1 KE53403 11 PROPANE GAS 2000 TO 4000 60 100 GALLON KETTLES 1 KE53403 12 NATURAL GAS 4000 UP TO 6000 40 GALLON KETTLES 1 KE53403 13 PROPANE GAS 4000 UP TO 6000 40 GALLON KETT...

Page 19: ...els 1 FI00040 1 ELBOW 1 2 1 2 FI05226 NIPPLE 1 2 NPT 8 LONG 1 3 FI05231 ADAPTOR 1 4 FI05222 SWIVEL ELBOW 1 5 FI05223 SPECIAL NIPPLE 1 6 KE55240R GAS VALVE 1 7 F015 GAS SHUT OFF VALVE 3 4 1 8 KE000960 NIPPLE PLATE WELDMENT 1 9 FA30505 1 WASHER 1 4 4 10 FA11256 HEX BOLT 1 4 20 X 1 2 18 8 SS 4 ...

Page 20: ...GEARBOX ASSEMBLY 40 41 42 26 27 28 39 4 5 6 5 7 5 6 5 4 8 25 15 14 1 10 2 3 9 11 12 13 16 19 20 21 22 32 30 32 31 24 23 24 23 36 34 33 35 37 38 ...

Page 21: ...te Switch KE003209 11 19 KE50580 WATER RESISTANT BOOT 1 20 FA05002 34 O RING CIRCUIT BREAKER 1 21 KE50579 1 CIRCUIT BREAKER 1 22 KE51007 MICRO SWITCH 2 FA10139 MACHINE SCREW 6 32 X 1 LG 4 KE50498 MICRO SWITCH INSULATION 2 FA32004 TOOTH LOCK WASHER 6 4 23 KE50582 CPLG ONTARIO BELTING G 100 5 8 BORE 2 24 FA95055 6 SQUARE KEY 3 16 X 3 16 X 1 LG 1 25 KE50583 RUBBER INSERT ONTARIO BELTING BUNA N 1 26 K...

Page 22: ...2286 Butterfly Valve 3 includes housing 1 1 FA11224 Bolt 5 16 18x1 S S 4 2 FA21024 Nut 5 16 18 4 3 SE50433 Seat 2 1 SE50433 1 Seat 3 1 4 SE50434 Stem 2 1 SE50434 1 Stem 3 1 5 SE50435 Locking Spider 2 1 SE50435 1 Locking Spider 3 1 6 SE50436 Handle Assembly 1 7 SE50437 Allen Bolt 1 Rev 1 3 4 5 6 7 1 2 ...

Page 23: ...ni Clamp Seal 4 1 5 KE52344 Sani Clamp 4 1 6 FA05002 22 O Ring Cylinder Body 2 7 FA05002 21 O Ring Piston 2 8 KE52315 Piston 1 9 KE52335 Compression Spring 1 10 13 SE00040 Supply Hose Assembly Piston 1 10 KE52341 Hose Barb 1 8 x 1 4 3 11 KE52340 Supply Hose 8 1 12 KE52342 Hose Barb 1 4 x 1 4 1 13 KE52338 Quick Connect Male End 1 14 KE52327 Piston Top 1 15 KE52328 Piston Cylinder 1 16 KE52314 Botto...

Page 24: ...2342 Hose Barb 3 11 FI05167 Hose Barb 90 Degree Elbow 6 12 KE52815 Airline Lubricator 1 13 KE52895 Air Regulator 1 14 KE52339 Female End Quick Connect 1 15 KE52932 Bracket For Lubricator 1 16 FA32006 Toothlock Washer 4 17 FA21006 Nut 4 18 FA11091 Machine Screw 2 19 KE53209 Quick Exhaust Valve 1 20 KE53210 Muffler 1 21 KE52031 Air Line Filter c w Bracket 1 22 KE53251 Air Line Filter Bracket 1 23 FA...

Page 25: ...e Assembly 1 2 SE50419 Filler Cap Assembly 1 3 SE50420 Needle Valve Assembly 1 4 SE50422 O Ring 1 5 SE50423 Bowl Guard Assembly 1 FLUSH PISTON FILTER USED PRIOR TO 2003 ITEM NO PART NO DESCRIPTION QTY 1 5 KE52031 Filter c w Bracket 1 1 SE50425 Deflector 1 2 SE50426 Filter Element 1 3 SE50427 Baffle 1 4 SE50428 O Ring 1 5 SE50429 Bowl Guard Assembly 1 ...

Page 26: ...3 5 KE55248 BUNA N O RING 1 6 KE55249 REPLACEABLE S S PLUNGER HEAD 1 7 KE55250 BUNA N O RING 1 8 KE55251 1 8 NPT S S HYDRAULIC CLOSE NIPPLE 2 9 KE55252 MALE S S QUICK DISCONNECT 1 10 KE55253 AIR OPERATED CYLINDER 1 11 KE55254 FEMALE S S QUICK DISCONNECT 1 12 KE55255 BUNA N O RING 2 13 KE55256 BODY DISCHARGE VALVE 1 1 3 2 12 13 12 5 6 7 8 10 9 8 11 4 AIR VALVE ASSEMBLY FPVA 3 FLUSH PISTON VALVE USE...

Page 27: ...E601602 AIR FITTING I 7 KE600814 1 TEE 1 2 NPT FIP x FIP x FIP I 8 FI00351 BUSHING 1 2 MIP x 1 4 FIP 1 9 FI05318 HOSE BARB 90 ELBOW 3 11 FA30090 WASHER 15 16 IDxl 3 4 ODxl 8 THK 1 13 KE02369 FILTER REGULATOR ASSEMBLY 1 14 FI05220 1 GEAR CLAMP 4 15 FA21002 6 32 HEX NUT SS 4 16 KE532176 PNEUMATIC HOSE 1 4 I D xl2 1 2 LG 1 N1 N2 FLUSH PISTON AIR SYSTEM 10 CONSOLE USED AFTER TO 2003 ...

Page 28: ...PPLE 1 2 NPT x 10 1 2LG BRASS 1 for MKDL 60CC N1 FI00595 17 NIPPLE 1 2 NPT x 11 1 8 LG BRASS 1 N2 FI00595 13 NIPPLE 1 2 NPT x B 7 8 LG BRASS 1 for MKDL 80CC N1 FI00595 17 NIPPLE 1 2 NPT x 11 1 8 LG BRASS 1 N2 FI00595 14 NIPPLE 1 2 NPT x 8 1 2 LG BRASS 1 for MKDL 100CC N1 FI00595 12 NIPPLE 1 2 NPT x 10 1 2 LG BRASS 1 N2 FI00595 15 NIPPLE 1 2 NPT x 6 7 8 LG BRASS 1 for MKDL 125CC N1 FI00595 19 NIPPL...

Page 29: ... 1 EXHAUST MUFFLER 1 8 1 10 KE55262 FEMALE QUICK PLUG 1 11 KE55263 1 5 WAY AIR SOLENOID VALVE 1 12 KE55264 1 STANDARD 1 8 MUFFLER 1 13 FI05220 1 GEAR CLAMP FOR 1 4 I D HOSE NOT SHOWN 5 14 FI05030 2 90 1 4 ELBOW MALE PIPE THREAD 1 15 KE55305 1 4 FLOW CONTROL 1 16 KE55259 2 4 ID X 3 FT LONG HOSE 250 W P 1 17 FI05318 90 ELBOW HOSE BARB 1 4 HOSE I D 14 PIPE BRASS 1 FLUSH PISTON AIR SOLENOID VALVE USED...

Page 30: ...WATER METER ASSEMBLY 18 CONSOLE ...

Page 31: ...ree 1 11 KE51861 Gallon Meter 1 KE51860 Litre Meter 12 FI00062 Elbow 90 Degree 1 13 KE52173 1 2 1 D Hot Water Wash up Hose 1 14 FI05220 3 Hose Clamp 2 15 FI00179 Tee 1 16 FI05074 Adapter Gallon Meter 2 KE600362 Adapter Litre Meter 17 N0640B1 5 Nipple 1 18 FA11091 Machine Screw 8 20 KE51369 Steam Valve Flange 2 21 SE00028 Knob Assembly 2 22 KE95321 Label Hot 1 23 KE95322 Label Cold 1 24 SD50097 Fla...

Page 32: ...04 1 KE53469 4 IGNITION MODULE SEPT 2004 AND AFTER 1 4 KE00458 KETTLE SOLID STATE CONTROL BOX 1 KE50303 BRACKET SOLID STATE CONTROL BOX 1 5 KE50753 7 RELAY 120V 1 KE50753 8 RELAY 240V 1 6 KE55069 6 SAFETY THERMOSTAT 1 7 FI05050 BRASS NUT 7 16 24 1 8 KE02400 AIR SWITCH PRIOR TO SEPT 2004 1 KE55453 1 AIR SWITCH SEPT 2004 AND AFTER 1 9 KE53838 20 TRANSFORMER 120 24V 1 SIGHT GLASS ITEM ON PART NO DESC...

Page 33: ... USED PRIOR TO JANUARY 2000 1 4 KE51005 RUBBER BOOT 1 5 KE50569 1 KNOB POTENTIOMETER 1 6 KE50567 1 L E D RED 1 7 KE50568 1 L E D GREEN 1 8 KE50567 2 L E D AMBER USED PRIOR TO JULY 2004 1 9 FA05002 18 O RING 3 10 KE50429 2 PRESSURE GAUGE 1 11 KE5555 5 B LABEL 1 KE95457 LABEL USED PRIOR TO JANUARY 2000 1 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R 4 5 9 8 1 7 9 2 10 3 ...

Page 34: ... Bracket Speed Control includes items 9 13 1 3 KE53193 Emergency Switch 1 4 KE53377 Push Button Contact Block 1 5 SK50315 1 Pilot Light 1 6 KE003209 5 Switch Assembly On Off On Maintained 1 7 KE003209 1 Switch Assembly On Off Maintained 1 8 KE003209 8 Switch Assembly On Off On Momentary 1 9 KE52180 Micro Switch 1 10 FA10032 Machine Screw 4 40 x 5 8 LG 2 12 FA32002 Tooth Lock Washer 4 2 13 FA20000 ...

Page 35: ...ery spout over desired kettle 4 Press START switch downward to RESET Delivery will start at 0 and stop at preset volume 5 To stop delivery any time press INTERRUPT switch downward 6 To complete delivery after interrupting press START switch upward to CONTINUE 7 Turn POWER switch to OFF when meter is not in use DIGITAL WATER METER OPERATING INSTRUCTIONS DISCONNECT FROM POWER SUPPLY BEFORE SERVICING...

Page 36: ...0 380 415 volt KE52051 440 480 volt 10 SK50055 1 Terminal Block Sections 3 6 11 SK50054 1 Terminal Block End Section 1 12 Transformer 1 KE53838 5 200 208 220 240 440 480 volt KE53838 6 380 415 volt 13 FA10133 Screws 6 32x3 8 lg 3 15 FA10239 Screws 8 32x3 8 lg 6 16 FA12500 Screws 8 32x3 8 lg brass with undercut 1 17 FA10245 Screws 8 32x1 lg 2 18 FA10362 Screws 10 32x3 8 lg 4 19 FA32005 Lockwashers ...

Page 37: ... and firmly holding down the cover If not replace tighten screws Hand wheel hand tilt models only Check hand wheel for tightness If loose tighten allen screw Tilting tilting models only Check that kettle tilts smoothly Grease as described in Lubrication Procedure On Off Switch Temperature Control Check for damage Replace if necessary Pressure Gauge Check that the gauge does not have moisture on it...

Page 38: ... Following is a short list of the most common and the most dangerous alterations performed on kettles Plug Tube diameter reduced Frozen stuck or plugged Plumbed to drain or water line 1 2 3 4 Incorrect Installations 1 Safety valve has plug threaded into the discharge opening preventing any steam from escaping 2 Safety valve s tube diameter has been reduced 3 Safety valve is sticking frozen shut or...

Page 39: ...robe is removed from tubing 3 Safety thermostat electrical connection is bypassed Low Water Level Probe Probe bypassed by running A an additional wire Probe properly attached 260º 270º MAXIMUM KETTLE TEMPERATURE 265º If maximum temperature is not in this range on empty kettle refer to the CALIBRATING PROCEDURE Operating Thermostat Probe bypassed by B grounding the connecting wire A B Switch electr...

Page 40: ...de View of 18 Console Grease Nipples Front Cover Back Cover RE INSTALLING SPEED CONTROL CABLE Speed Control Assembly 1 Turn sprocket of speed control so that wire A is fully extended towards shaft B 2 Insert end of cable through bracket C 3 Insert wire so it protrudes approximately 1 2 to 5 8 through hole in bolt D Tighten bolt and bend end of wire 4 Bring pump arm E up until it hits stop bolt F a...

Page 41: ...ry switch Switch Assembly Contactor cartridges Cartridge mounting block Locking ring Rotary switch Fig 1 Fig 3 Fig 2 Fig 4 HYDRAULIC OIL REPLACEMENT PROCEDURE One of the most important maintenance tasks is to change the hydraulic oil yearly Under heavy usage the oil should be changed every nine months It is important to change the oil regularly to prevent its breakdown which leads to the damaging ...

Page 42: ...CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS KEEP FACE HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK VACUUM LEAK TEST PROCEDURE If the kettle will not hold vacuum test for leaks at A Water Level Probe B Pressure Relief Valve Pressure Gauge and connecting plumbing C Boiler Drain Cap D Sight Glass LEAK TEST PROCEDURE 1 Heat kettle ...

Page 43: ...en to insure vessel is not pressurized 5 Remove 1 4 copper tubing and reducer bushing 6 Add distilled water using a funnel if necessary Fill the unit to the high level mark on the Sight Glass 7 Apply a thread sealant i e Teflon tape to the reducer bushing threads and replace 8 Replace Console Cover and Access Panel 9 Restore power to unit at the fused disconnect switch 10 The kettle must now be ve...

Page 44: ...EDURES for full instructions on the correct method for draining and refilling kettle jacket WARNING Improper refilling of kettle jacket will result in irreversible damage to unit 5 Replace Access Panel 6 Reconnect main power at fused disconnect switch CALIBRATING PROCEDURE 1 Insure the unit has a vacuum before you begin calibrating procedures If unit requires venting refer to KETTLE VENTING INSTRU...

Page 45: ...VALVE WILL EXHAUST HIGH TEMPERATURE STEAM CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS KEEP FACE HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK DANGER EXTREMELY HOT SURFACES WORK ONLY ON COLD KETTLE Refilling Unit 1 Apply a thread sealant i e Teflon tape to the drain plug cap and replace 2 Fill kettle jacket with a mixture of wate...

Page 46: ... KGL 60 to 100 KGL 60 T to 80 T 190000 Natural Gas 3 5 1 KGL 40 TSH 190000 Propane 3 5 1 KGL 40 F to 60 F KGL 40 SH to 60 SH NOTE Use thread sealant compatible with propane gas on all threaded piping connections 1 Disconnect electrical connection 2 Shut off main gas supply and disconnect kettle from supply line 3 Remove main kettle CONSOLE COVER 4 Remove PLUG and SPRING 5 Remove GAS ORIFICE and O ...

Page 47: ...Orifice 1 FA05002 29 O Ring 1 KGL 60 to 100 Part No Description Quantity KE95591 Conversion Label 1 KE54420 1 Air Intake Washer 1 KE53403 7 Gas Orifice 1 FA05002 29 O Ring 1 FIELD CONVERSION INSTRUCTIONS Natural Gas to Propane Gas CONSOLE COVER NOTE Changing the gas type requires a new Rating Label be affixed to the unit When ordering conversion parts it is essential to provide both the Model and ...

Page 48: ...the kettle No Does the relay pull in Yes Replace the relay No Is there power to the blower Yes With the high limit temporarily bypassed is power at the blower No Replace the high limit Yes Replace the wire to the blower No Is there power to the ignition transformer Is there 24 VAC at the secondary of the ignition transformer Is there 24 VAC to the igniton module Yes Does the blower turn Replace bl...

Page 49: ...rmister No Is the potentiometer resistance 50 000 ohms at low and 0 ohms at high Yes Replace controller Yes Replace the potentiometer No Does the kettle heat at all Yes See Problem Kettle won t heat No Is the blower turning Replace the high limit Is there voltage to the blower No Yes No Replace the blower No Replace the air switch Yes PROBLEM KGL Kettle Has Delayed Ignition Delayed Igniton Is the ...

Page 50: ...Yes No Is the resistance of the thermister 100 000 ohms 10 at room temperature Yes Replace the thermister No Is the resistance of the potentiometer 50 000 ohms at the low setting and 0 ohms at high Yes Replace the controller Replace the potentiometer No Yes PROBLEM Red Add Water LED Stays On Does Red LED stay on after adding the proper amount of distilled water and rust inhibitor Add the proper am...

Page 51: ...y Hydraulic Motor Primary Hydraulic Motor Check Valve Hydraulic Cylinder To Tank 3 Way Solenoid Valve 2 Way Solenoid Valve DOWN UP LIFT MIX IN OUT Pump Relief Valve set at 1000 psi To Tank Variable Restrictor Valve Variable Restrictor Valve ...

Page 52: ...Diagram 1 see Diagram 4 for common parts MKGL T shown with all options except automatic temperature control WIRING DIAGRAMS ...

Page 53: ...Diagram 2 see Diagram 4 for common parts MKGL T shown with all options ...

Page 54: ...Diagram 3 see Diagram 4 for common parts MKGL T shown with all options French only ...

Page 55: ...L E D RED 1 9 KE50568 1 L E D GREEN 1 10 SE00114 POTENTIOMETER WITH ON OFF SWITCH 1 11 KE50753 7 RELAY 120V 1 12 KE53838 20 TRANSFORMER 120 24V 1 13 KE50753 10 RELAY 2 14 FA20047 JAM NUT 5 16 24 1 KE603208 4 MOMENTARY SWITCH ACTIVATOR 1 KE603208 7 CONTACT SECTION HOLDER LATCH 1 15 KE50581 BRIDGE RECTIFIER 1 16 KE51007 MICRO SWITCH 2 17 KE50579 CIRCUIT BREAKER 1 18 KE52832 MOTOR BODINE NSH 54RL 1 1...

Page 56: ... 7 Contact section holder latch 1 KE603208 9 Contact block 4 SE50426 Air Filter Element 1 1 SE50428 O Ring for Air Filter 1 1 KE52895 Air Regulator 1 KE52936 Fuse 1 1 KE003209 1 Switch Assembly On Off Maintained 1 KE003209 3 Switch Assembly On Off On Maintained 1 KE003209 6 Switch Assembly Momentary Spring Return 1 KE003209 7 Switch Assembly Momentary Spring Return 1 KE02274 Capacitor Assembly 2 2...

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Cleveland MKGL-100-T, Operator'S Manual

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