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8

P1788E   06/04

140/160PTH.C..

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see 7. Spare Parts Ordering List

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 Spare parts index for the   3/4" version

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 Spare parts index for the   7/16" version

2. Product Description

The pulse nutsetter features
-

torque shut-off,

-

alternative air inlet on top. If the top air inlet is used the screwed
plug <46> must be screwed and sealed in the air inlet on the pistol
grip

-

trigger-start with soft-start valve,

-

has a lockable torque adjustment accessible from the outside

-

reversible, RH and LH operation,

-

generates less than 77 dB(A) when idling and at clockwise rotation

-

generates less than 2,5 m/s² vibration when pulsing

-

Optional shut-off signal for connection to electronic verifier

    

For safety reasons, the tool must always be disconnected
from the air supply during connection and adjustment work

3. Torque Adjustment

-

Square drive model: prevent turning of hydraulic rotor <69> by
using a wrench size 13 (1/2").

-

In quick-change chuck types pull sleeve <136> forward and click
into place to avoid distortion of the hydraulic rotor <114>.

-

Turn valve screw <83>/<128> with a screwdriver size 3
counterclockwise gently until stop is reached (minimum torque
setting).

-

With about 1 - 4 turns clockwise, set the desired torque
(100 - 160 Nm).

-

If pulse rate < 4 free speed reduce speed by turning exhaust air
throttle <3>. Set bolt <8> must be loosened with wrench size 2 first.

-

Turn exhaust air throttle in direction “-”, speed will be reduced.

Caution!

Caution!

Do not reduce the speed below 1800 ¹/min, as the idling
speed can then become unsteady.

4. Inspection and Maintenance

Regular inspection is essential in order to prevent breakdowns, high
repair costs and long downtimes associated with the pulse nutsetter
Always follow and use the safety notes P1687S and this type-specific
operating manual for maintenance and inspection tasks
The inspection and maintenance list below contains timings, checks
and maintenance tasks to be carried out when the pulse nutsetter has
completed 100, 250 and 500 hours of operation

Operating time = number of rundowns x tightening time
Example: Predicative tasks (250 hours of operation) are to be
carried out at an effective tightening time of, for instance, 1.8
seconds after 500000 rundowns

Preventative tasks after 100 hours of operation

-

Inspect suspension for operational reliability

-

Inspect drive for wear

-

Inspect air supply for firm connection

-

Inspect free speed

Predictive tasks after 250 hours of operation

Replacement of (refer to operating manual)
-

Oil change

-

Hydraulic service kit

-

Motor service kit

General overhaul after 500 hours of operation

Inspection of component parts and replacement as necessary of
-

Suspension

-

Trigger valve

-

Exhaust air throttle

-

Motor unit

-

Pulse unit

Our service team will be glad to provide you with additional advice

Turns of valve screw <83> / <128>

Torque (Nm)

Set bolt <8>
(key size 2; Order-No. 920001)

Torque setting
by means of valve screw <83>/<128>
(key size 3; Order-No. 913947)

Speed setting at clockwise rotation
by means of exhaust ait throttle <3>:
If pulse rate < 4 reduce free speed
Free speed not lower than 1800 r.p.m.

Sample adjustment:

Bolt M14 8.8 = 135 Nm

Torque adjustment about 3 - 4  turns of valve screw

160PTH256

140PTH25Q

Summary of Contents for 140PTHC Series

Page 1: ...se shut off nutsetter Instruction Manual P1788E 2004 06 P T H L C 25 Max capacity Final drive 140 140 Nm 6 Square 3 4 160 160 Nm Q Quick Change 7 16 Design Drehzahl P Pistol grip 25 2500 1 min Torque...

Page 2: ...ns le pays de l utilisateur doivent tre obligatoirement respect es par toute personne charg e de l installation le fonctionnement et la maintenance de l outil S curit Lire d abord attentivement les co...

Page 3: ...do y comprendido estas instrucciones y el manual espec fico de este modelo S mbolos Atenci n Este s mbolo indica un situaci n potencial de peligro Pueden producirse lesiones f sicas a las personas si...

Page 4: ...s a h f u a l r e e L d e e p s e e r f e d i v n o i t a t o r o t o u v a t i c o l e v o c a v n e d a d i c o l e v n e s l u P e s l u p r e s l u p i s l u p m i o s l u p x a m n i m x a m n i...

Page 5: ...n Richtung verdrehen Drehzahl wird reduziert Drehzahl 1800 min nicht unterschreiten da sonst eine unruhige Leerlaufdrehzahl entstehen kann 4 Inspektion und Wartung Eine regelm ige Inspektion ist unerl...

Page 6: ...eh use montieren Achtung Achtung Rotordeckelbohrungen m en offen bleiben H lse 45 montieren Abschaltst ssel 32 wieder in Rotor einschieben Motorbaustein darf nur mit aufgesteckter Impulseinheit 50 95...

Page 7: ...wiederholen bis Blasenbildung gegen Null l uft Impuls Einheit abkuppeln Adapter herausdrehen und ein paar Tropfen l mit Injektionsspritze B nachf llen Kugel 75 120 montieren und Gewindestift 76 121 fe...

Page 8: ...ecome unsteady 4 Inspection and Maintenance Regular inspection is essential in order to prevent breakdowns high repair costs and long downtimes associated with the pulse nutsetter Always follow and us...

Page 9: ...ip housing Caution Caution The drill holes in the rotor cover must remain uncovered Assemble sleeve 45 Slide shut off ram 32 back into the rotor Do only switch on motor when pulse unit 50 95 and housi...

Page 10: ...bubbles is negligible Disconnect the pulse unit remove the adapter and add a few drops of oil with syringe B Install the ball 75 120 and tighten the set bolt 76 121 2 9 0 3 Nm Caution Caution The bea...

Page 11: ...e Un contr le r gulier est indispensable pour viter des pannes asso ci es des co ts de r paration lev s et des temps d immobilisation prolong s de la visseuse impulsions Lors des op rations de contr l...

Page 12: ...is t te conique 11 Introduire la culasse de rotor 38 avec le ressort d ajustage 37 dans le bo tier pistolet Fixer les palettes 40 dans les fentes du rotor 41 Ins rer le roulement bille 43 et circlip 4...

Page 13: ...6 8 jusqu ce que presque toutes les bulles d air soient expuls es si besoin D coupler l unit d impulsion d visser l adaptateur et remplir quelques gouttes d huile avec l injecteur B Monter la bille 7...

Page 14: ...i sotto 1800 1 min in quanto altrimenti si provoca un funzionamento a vuoto irregolare 4 Controllo e manutenzione Un controllo regolare indispensabile per evitare anomalie di funzionamento elevati cos...

Page 15: ...vite a testa piatta 11 Infilare il cilindro rotore 38 con la chiavetta 37 nel corpo pistola Infilare le lamelle 40 negli intagli del rotore 41 Collocare il cuscinetto 43 con seeger 44 nel coperchio ro...

Page 16: ...ressione relativa l olio mancante viene spinto nell unit impulsi 9 Se necessario ripetere le operazioni da 6 a 8 fino a che la formazione di bolle sia quasi nulla Disinserire l unit impulsi sfilare ru...

Page 17: ...1800 min ya que de esta manera se puede producir un n mero de revoluciones intranquilo en la marcha en vac o 4 Inspecci n y mantenimiento Es indispensable una inspecci n regular para evitar eventuales...

Page 18: ...en la hendidura del rotor 41 Montar cojinete 43 y anillo de seguridad 44 en el carter del motor 42 entrarlo completamente en la carcasa Losagujerosenlatapadelrotortienenquequedarabierto Montar mangui...

Page 19: ...n la unidad de impulso 9 Si es necesario volver a repetir los pasos 6 hasta 8 hasta que la formaci n de burbujas se reduzca a cero Desacople la unidad de impulso saque el adaptador e introduzca alguna...

Page 20: ...ncluded in motor service kit 542719 Comprise dans le motor service kit 542719 Contenuto nel motor service kit 542719 Viene con la motor service kit 542719 siehe 10 Hinweise see 10 Notes voir 10 Remarq...

Page 21: ...p s e t s u j a e d o l l i n a 5 0 X 6 1 X 0 1 3 2 7 8 7 4 1 9 1 g n i R O g n i r o e u q i r o t t n i o j O d a o l l e n a a c i r t a t n u j 5 1 X 0 1 4 2 7 4 4 2 3 9 1 r e t l a h l e g u K t...

Page 22: ...0 enthalten 89 comes with 50 89 comprise dans 50 89 contenuto nel 50 89 viene con 50 Teil des Hydraulik Service Kits 542720 Included in hydraulic service kit 542720 Comprise dans le hydraulique servic...

Page 23: ...e t S m s a e d a l b l o r t n o c l p c e l r t n o c e m a l l p c o l l o r t n o c i d a t t e l a p l p c l o r t n o c e d a t e l a p 8 6 9 0 3 2 3 9 1 l p k e l l e m a l r e u e t S m s a e...

Page 24: ...o Cambio R pido 134 in 95 enthalten 134 comes with 95 134 comprise dans 95 134 contenuto nel 95 134 viene con 95 Teil des Hydraulik Service Kits 542720 Included in hydraulic service kit 542720 Compris...

Page 25: ...e h c s r e u e t S c s i d l o r t n o c e l r t n o c e l l e d n o r o d n a m o c i d o c s i d a r b o i n a m e d o c s i d 6 1 1 2 1 7 4 2 9 1 g n i R O g n i r o e u q i r o t t n i o j O d a...

Page 26: ...rage de la bague du palier 73 118 Svitare la ghiera filettata 73 118 Aflojar el anillo 73 118 Impuls Einheit Pulse unit Unit d impulsion Unit ad impulsi Unidad de impulso C 58 103 Montage der Impuls E...

Page 27: ...palier 73 118 Montaggio della ghiera filettata 73 118 Apriete del anillo 73 118 4 6 68 113 67 112 58 103 E 59 104 7 Impuls Einheit Pulse unit Unit d impulsion Unit ad impulsi Unidad de impulso C 73 11...

Page 28: ...see dimension X Enfoncer le palier voir X Piantare i cucinetti vede X Empujar el rodamiento ver X 8 X 0 02 0 06 mm 0 0008 0 0024 in X 41 35 36 D1 D2 D3 3 Rotor auspressen Rotor disassembly D monter le...

Page 29: ...3 9 l e i p s l a i x A g n u t h c i r r o V l a i x a r o f e r u t x i f t n e m e v o m u e j r u o p f i t i s o p s i d l a i x a o c o i g r e p o v i t i s o p s i d e l a i s s a l a i x a o...

Page 30: ...ferencia Fett Best Nr Grease Order no Graisse R f rence 914392 Grasso Codice Grasa N referencia x e d n I t n e m o m s g u z n A e u q r o t g n i n e t h g i t e g a r r e s e d e l p u o c a r u s...

Page 31: ......

Page 32: ...2 802 1718 Fax 425 497 0496 Fax 717 757 5063 Tel 905 501 4785 Fax 905 501 4786 Germany England France China Cooper Power Tools Cooper Power Tools Cooper Power Tools SAS Cooper China Co Ltd GmbH Co OHG...

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