Clarke 7630073 Operation Instructions Manual Download Page 44

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LETTER X

STOCK REQUIRED:

• 3/16” STOCK; 2” MAX WIDTH

• 2 x 7-1/2” Blanks

SETUP

Make chalk marks on the blank as shown on the “Bend Sequence.”

BEND

Insert the blank into the Bender to the chalk mark, and bend it until the outside
dimension is 6 in. (as shown).

FINISHING

Tack-weld the two pieces together. Check that the parts are parallel. Grind
and sand all sharp corners.

LETTER Y

STOCK REQUIRED:

• 3/16” STOCK; 2” MAX WIDTH

• 1 x 9-1/2” Blank

Summary of Contents for 7630073

Page 1: ...OPERATION INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0319 ISS 2 COMPACT PARTS BENDERS MODEL NO CCB1B CCB2B PART NO 7630073 7630074...

Page 2: ...manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abus...

Page 3: ...r than 5 8 in EXCEPTION Rebar that is 1 2 in diameter may be bent around the 3 die only NEVER bend round stock when using the sharp angle bend attachment Use only flat hot rolled mild steel up to 3 16...

Page 4: ...washers and lock nuts 2 Insert the loop end of the handle inside the loop of the ring assembly and secure it by inserting one of the two longer hitch pins 3 Remove the R clip from the handle pin then...

Page 5: ...rt If the stop block is used orient it properly Refer to pages 4 and 5 for more information on the stop block and the sharp angle bend attachment 4 Insert the blank stock into the bender and position...

Page 6: ...ndle rotation Make a test part with scrap material and reposition the adjustable stop as necessary Tighten bolt and nut securely before bending production parts NOTE If precise dimension are required...

Page 7: ...bent the size of the centre pin die and the orientation of the stop block POSITIONING THE STOP BLOCK The stop block can be placed in several positions by rotating it on the hinge pin or by turning it...

Page 8: ...ck to a different orientation or move the block one hole closer to the centre POSITIONING THE BLOCK SUPPORT The block support must be located under the stop block as shown to keep the block centered v...

Page 9: ...n on page 6 with the stop block Install the support in the 3 loop hole so it will support the attachment but not interfere with inserting the hitch pin all the way through the attachment s hole and th...

Page 10: ...die in the handle 2 hole 2 With a long hinge pin install the stop block oriented as in A 3 Insert the round stock into the Bender so that it extends 2 beyond the centre pin die see B and make the fir...

Page 11: ...one face of the material and the 3 and 4 marks are on the opposite face 3 Insert the flat stock into the bender to the 1 mark as in A and make a 90 bend Check the angle before continuing 4 Set the ad...

Page 12: ...the handle 2 hole 3 With a long hinge pin install the stop block oriented as in A below 4 Insert the flat stock into the bender so that it extends 1 in beyond the centre pin die as in B below 5 Clamp...

Page 13: ...tock NOTE To make other sizes of clamps experiment to find the appropriate die sizes and stop block orientation 1 With a long hinge pin attach the handle and ring loops at their centre pin holes Insta...

Page 14: ...the sharp angle bend attachment 9 You will have to temporarily remove the centre pin to insert the piece into the bender Slide the piece as far left as possible against the centre pin as in D 10 Make...

Page 15: ...oops at their centre pin holes Install a 1 die on the centre pen 2 With the short hinge pin install a 2 die in the handle 2 hole 3 With a long hinge pin install the stop block Orientate the block appr...

Page 16: ...the additional length desired to the blank length indicated for example to make a U bolt that is 1 longer add 2 to the blank length BEND RADIUS Eight bend radiuses are possible by selecting from the s...

Page 17: ...K FINISHED SIZE SETUP FOR BENDING Length I D Blank Length Loop Hole No Stop Block Orientation Stop Block meas t Centre Pin Die Handle Die Handle Hole No 2 1 5 1 2 Flush 1 2 2 2 1 5 1 2 1 2 2 2 1 6 1 1...

Page 18: ...7 2 4 1 2 2 3 2 8 2 4 15 16 2 2 2 FINISHED SIZE SETUP FOR BENDING Length I D Blank Length Loop Hole No Stop Block Orientation Stop Block meas t Centre Pin Die Handle Die Handle Hole No 2 1 6 1 1 1 2 2...

Page 19: ...l for forming the letters Follow the bending steps exactly and in the sequence given This is especially important for the letter S which is the most difficult to form To avoid wasting material practic...

Page 20: ...letter LETTER A STOCK REQUIRED 3 16 stock 2 max width One 14 blank One 3 1 2 blank SETUP Make chalk marks on the 14 blank as shown on the Bend Sequence BEND NO 1 Insert the stock into the Bender to th...

Page 21: ...BEND NO 1 Insert one of the blanks into the Bender to the 1 chalk mark as in A and bend it to 45 Re check the angle before you go on to the second bend Chalk mark the ring or set a stop for ease of r...

Page 22: ...ps together Tack weld the 6 in piece to form the back of the letter B Grind and sand all sharp corners LETTER C STOCK REQUIRED 3 16 stock 2 max Width 1x 14 in blank SETUP Make chalk marks on the 14 bl...

Page 23: ...to 45 Re check the angle BEND NO 3 Slide the stock to the 3 chalk mark as in C and bend it to 45 Re check the angle FINISHING Reverse the stock end for end Slide it to the 4 chalk mark as in D and ben...

Page 24: ...24 To remove the part from the bender remove the pin that holds the sharp angle bend attachment FINISHING Grind and sand all sharp corners...

Page 25: ...the blank into the Bender to the 1 chalk mark as in A and bend it to 45 Re check the angle before you go on to the second bend Chalk mark the ring or set a stop for ease of repeating the 45 bend BEND...

Page 26: ...NO 4 Slide the stock to the 4 chalk mark as in D and bend it to 45 Re check the angle Re check that the two legs are parallel To remove the part from the Bender remove the pin that holds the sharp an...

Page 27: ...14 9 16in blank 1 x 2 1 2 in blank SETUP Make chalk marks on the 14 9 16 blank as shown on the Bend Sequence BEND NO 1 Insert the blank into the bender to the 1 chalk mark as in A and bend it to 45 Re...

Page 28: ...nd that the top and bottom of the E are parallel To remove the part from the bender remove the pin that holds the sharp angle bend attachment FINISHING Tack weld the 3 1 2 in insert piece in piece bet...

Page 29: ...e angle To remove the part from the bender remove the pin that holds the sharp angle bend attachment FINISHING Position the 3 piece as shown and tack weld it Grind and sand all sharp corners LETTER H...

Page 30: ...e check the angle Chalk mark the ring or set a stop for ease of repeating the 45 bend BEND NO 2 Reverse the stock end for end Slide it to the 2 chalk mark and bend it to 45 Re check the angle To remov...

Page 31: ...he angle before you go on to the second bend Chalk mark the ring or set a stop for ease of repeating the 45 bend BEND NO 2 Slide the stock to the 2 chalk mark as in B and bend it to 45 Re check the an...

Page 32: ...il it measures 6 in as shown FINISHING Tack weld the pieces together as shown Re check that the outer tips of the bent piece are equal distances from the straight piece Grind and sand all sharp corner...

Page 33: ...e check the angle To remove the part from the bender remove the pin that holds the sharp angle bend attachment FINISHING Grind and sand all sharp corners LETTER M STOCK REQUIRED 3 16 STOCK 2 max width...

Page 34: ...N STOCK REQUIRED 3 16 STOCK 2 max width 1 X 8 1 16 blank 2 x 6 in blanks SETUP Make chalk marks on the 8 1 16 blanks as shown on the Bend Sequence BEND NO 1 Insert the blank into the Bender to the 1 c...

Page 35: ...CK REQUIRED 3 16 STOCK 2 MAX WIDTH 1 X 14 Blank 1 x 3 7 8 Blank SETUP Make a letter C from the 14 blank as shown on page 17 FINISHING Tack weld the two pieces together as shown Grind and sand all shar...

Page 36: ...ter O above FINISHING Tack weld the short pieces to the O as shown above Grind and sand all sharp corners LETTER R STOCK REQUIRED 3 16 STOCK 2 MAX WIDTH 1 X 8 7 8 Blank 1 x 6 Blank 1 x 3 1 8 Blank SET...

Page 37: ...lank into the Bender to the 1 chalk mark as in A and bend it to 45 Re check the angle Chalk mark the ring or set a stop for ease of repeating the 45 bend Note that Bends 3 and 7 are to 41 BEND NO 2 Sl...

Page 38: ...rse the stock end for end Slide the blank to the 5 chalk mark as in E and bend it to 45 Re check the angle BEND NO 6 Slide the blank back to the 6 chalk mark as in F and bend it to 45 Re check the ang...

Page 39: ...harp angle bend attachment to allow space for the blank Insert the blank and reinstall the pin Slide the blank to the 9 chalk mark as in I and bend it to 45 Re check the angle BEND NO 10 Again reverse...

Page 40: ...Sequence BEND NO 1 Insert the blank into the bender to the 1 chalk mark as in A and bend it to 45 Re check the angle Chalk mark the ring or set a stop for ease of repeating the 45 bend BEND NO 2 Reve...

Page 41: ...mark the ring or set a stop for ease of repeating the 45 bend BEND NO 2 Slide the blank to the 2 chalk mark as in B and bend it to 45 Re check the angle BEND NO 3 Reverse the stock end for end Slide...

Page 42: ...42 LETTER V STOCK REQUIRED 3 16 STOCK 2 MAX WIDTH 1 X 13 1 2 Blank...

Page 43: ...nd bend it to 75 BEND NO 2 Slide the blank to the 2 chalk mark as in B and bend it to 75 To remove the part pull the pin in the sharp angle bend attachment FINISHING Grind and sand all sharp corners L...

Page 44: ...n on the Bend Sequence BEND Insert the blank into the Bender to the chalk mark and bend it until the outside dimension is 6 in as shown FINISHING Tack weld the two pieces together Check that the parts...

Page 45: ...o the 2 chalk mark as in B and bend it to 80 Re check the angle To remove the part pull the pin from the sharp angle bend attachment FINISHING Grind and sand all sharp corners LETTER Z STOCK REQUIRED...

Page 46: ...o 50 FINISHING Tack weld the bent piece to the two 4 1 2 pieces The legs of the Z should be parallel 6 apart Grind and sand all sharp corners COMPONENT PARTS Item Description 1 Spacer loop 2 Bolt x 4...

Page 47: ...d attachment 10 Stop Block 20 Stand CCB1B 11 Support block 20 Stand CCB2B 12 Bolt x 1 in 21 Die 1 in 13 Adjustable stop 22 Die 1 in 14 Fixed stop 23 Die 1 in 15 Hitch Pin short 24 Die 1 in 16 Handle e...

Page 48: ......

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