Challenger Lifts CLM16 Installation, Operation And Maintenance Manual Download Page 3

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ODELS

CLM16

& CLM16-W

PERATION AND

AINTENANCE

ANUAL

CLM16 IOM.

DOC

5/8/09

Safety Instructions

SAFETY

INSTRUCTIONS

Read operating and safety manuals before using lift.

SAFETY

INSTRUCTIONS

Proper maintenance and inspection is necessary for

safe operation.

SAFETY

INSTRUCTIONS

Do not operate a damaged lift.

SAFETY

INSTRUCTIONS

If attachments, accessories or configuration modifying

components that are located in the load path, affect operation

of the lift, affect the lift electrical listing or affect intended

vehicle accommodation are used on this lift and, if they are not

certified for use on this lift, then the certification of this lift shall

become null and void. Contact the participant for information

pertaining to certified attachments, accessories or configuration

modifying components.

Summary of Contents for CLM16

Page 1: ...CAPACITY PER COLUMN 200 Cabel Street P O Box 3944 Louisville Kentucky 40201 3944 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502 587 1933 IMP...

Page 2: ...t use on wet surfaces or expose to rain 8 Only use your lift as described in this manual ONLY use manufacturer s recommended attachments 9 Only use genuine CHALLENGER replacement parts 10 Always wear...

Page 3: ...aged lift SAFETY INSTRUCTIONS If attachments accessories or configuration modifying components that are located in the load path affect operation of the lift affect the lift electrical listing or affe...

Page 4: ...Cautions CAUTION Lift to be used by trained operator only CAUTION Authorized personnel only in lift area CAUTION When moving lift be careful to avoid tipping CLM16 IOM DOC 5 8 09...

Page 5: ...ION Check for overhead obstructions before raising vehicle Warnings WARNING Clear area if vehicle is in danger of falling WARNING Remain clear of lift when raising or lowering vehicle CLM16 IOM DOC 5...

Page 6: ...Locate lift on firm level surface preferably concrete WARNING Be sure intended lifts are moving together evenly WARNING All lifting forks must properly engage vehicle tires or supports CLM16 IOM DOC...

Page 7: ...WARNING Do not drive over or pinch electrical cables WARNING Keep feet clear of lift while lowering CLM16 IOM DOC 5 8 09...

Page 8: ...ns or ANSI ALI ALOIM 1994 The owner employer shall ensure that all lift inspectors have the appropriate qualifications and that they are trained in the inspection of the lift Periodic inspections shal...

Page 9: ...nted to avoid inadvertent actuation Locking Device The locking device serves to prevent inadvertent lowering motions of the lift caused by gear load nut or lifting screw failures The carriage is block...

Page 10: ...Specifications CLM16 IOM DOC 5 8 09...

Page 11: ...lbs 432 kg Specifications are subject to change without notice CAUTION If the MCL Mobile Column Lifting System contains more than four 4 columns and is operated at 208 230V connection cables CC 33 4...

Page 12: ...or strap through the eye and lift the column using a hoist or forklift CAUTION Lift installation by qualified personnel only IMPORTANT NOTE Lift may be used for both indoor and outdoor applications AT...

Page 13: ...pply unit MCB ensure that it is disconnected from the Main Power Supply Wall Outlet 1 Open the power supply unit 2 For ease of access unlock main switch Q 1 see illustration and pull it off the square...

Page 14: ...lly in the lower row of terminals Final Checkout Procedure Visually check the columns for shipping damage Run the lift through several full cycles Ensure that all controls are operating correctly Ensu...

Page 15: ...se lift only as indicated by the supplied instructions Should you have further questions please contact CHALLENGER LIFTS INC Moving the Columns Hydraulic Dolly Close hydraulic valve by putting valve l...

Page 16: ...Controls Overview P 1 Power Supply Unit Main Switch C Control Unit LED Display 2 Selector Button 3 Seven Segment Display 4 Raise Button 5 Lower Button 6 Emergency Stop Button 7 CLM16 IOM DOC 5 8 09...

Page 17: ...in switch can also be used as an Emergency Stop switch Turn to position 0 Position 1 Lift is ready for operation Position 0 Lift is disconnected from mains supply In this position the switch can be pa...

Page 18: ...cause of emergency has been resolved before operating the lift again Overload Protection The lift control is equipped with an automatic overload protection device shutting the lift off in case the ra...

Page 19: ...olumns plug MCB into wall outlet Recheck all electrical connections Once the main switch is turned on the lift is ready for operation 1 P Connecting Cable Power Supply Unit 2 Dummy Plug Control Unit C...

Page 20: ...ad the following information carefully before using your lifting system Use the following tables to determine which carriage combined with which Small Wheel Adapter best fits the size tire on the vehi...

Page 21: ...SMA 2H Standard Carriage Wide Body Carriage CLM16 IOM DOC 5 8 09...

Page 22: ...SMA 2 Standard Carriage CLM16 IOM DOC 5 8 09 Wide Body Carriage...

Page 23: ...en segment display The columns not in single mode are temporarily inoperative This is indicated by the letter A flashing on the seven segment display WARNING SAFETY WARNING DO NOT TILT VEHICLE Use the...

Page 24: ...n individual columns will be maintained after switch over to automatic mode The offset can be removed either by equalizing the carriages in single or group mode or by lowering all carriages to bottom...

Page 25: ...rror code appears on all columns After release of the control element the error is removed automatically and the lift is ready for operation E4 red Max Lift Capacity has been exceeded Once the control...

Page 26: ...order to make the lift system in operational Manual Lowering NOTE Once the locking device is in the engaged position manual lowering is no longer possible CLM16 IOM DOC 5 8 09 WARNING AUTHORIZED PERS...

Page 27: ...long screw driver and Carefully pull the manual release lever outward arrow Use extreme caution to ensure safe lowering speed The lowering speed will vary depending on the weight of the raised vehicle...

Page 28: ...INSTRUCTIONS AND ANSI Z244 1 Annual Inspection Once annually have your lift inspected by a trained service technician Maintenance by the Operator Establish a periodic routine maintenance procedure to...

Page 29: ...ers of the moving gear Cleaning CAUTION Caustic cleaning fluids salt water and brake fluid attack coatings and sealing materials Wash these substances off the lift immediately Do not use high pressure...

Page 30: ...ay that the lifted dolly supports the weight of the unloaded column only If the load capacity is set too high the dolly will not lower automatically once a vehicle is lifted This may result in equipme...

Page 31: ...C Communication issue Turn main switch off and on again Reset lift counter by lowering it to bottom position E9 Red LED on all columns Lift is inoperative Phase failure of supply system Remove phase f...

Page 32: ...e worm gear unit 1 Use the inspection hole 2 to check for correct adjustment of the proximity switch Adjusting Proximity Switch B3 Set a clearance of 5 64 between proximity switch and outer edge of ca...

Page 33: ...Lower Limit Switch CLM16 IOM DOC 5 8 09...

Page 34: ...5 by opening the screw 4 Position the bottom stop angle as required Ensure that carriage stops BEFORE it makes contact with the base Non compliance could result in damage of lift components CLM16 IOM...

Page 35: ...Safety Switch Old Design Note that the switch off bracket is available in three versions See below CLM16 IOM DOC 5 8 09...

Page 36: ...ust proximity switch B2 as per drawing below Switch off Bracket with Ramp Manually push the proximity switch to its topmost position Then set a clearance of 5 64 2 mm between proximity switch and swit...

Page 37: ...Safety Switch New Design Set a clearance of 5 16 8 mm between proximity switch and switch off angle CLM16 IOM DOC 5 8 09...

Page 38: ...DIN 912 3 Washer A10 5 DIN 125 4 Spring Washer A10 DIN 127 5 Hex Head Cap Screw M10x65 DIN 933 6 Hex Head Cap Screw M12x70 DIN 933 7 Spring Washer A12 DIN 127 8 Washer A13 DIN 125 9 Hex Head Cap Scre...

Page 39: ...nce is required on a machine or equipment and that the machine or equipment must be shut down and locked out to perform the servicing or maintenance b Owner Responsible Party please identify Name s Jo...

Page 40: ...ng or maintenance is completed and the machine or equipment is ready to return to normal operating condition the following steps shall be taken 1 Check the machine or equipment and the immediate area...

Page 41: ...Parts Breakdown Column Additional base frame heights available upon request Column Base Frame Height 6 CLM16 IOM DOC 5 8 09...

Page 42: ...me 6 155 mm Base Frame 6 155 mm Extended Column 2 Switch off Angle 3 Mounting Rail Asymmetrical 4 Slider Block Clamp M6x15 5 Tapping Screw M5x8 6 Hex Nut M12 Self Locking 7 Screw Bearing 8 Axle 9 Heav...

Page 43: ...Column Base Frame Height 2 CLM16 IOM DOC 5 8 09...

Page 44: ...9 Item Description 1 Base Frame 2 50 mm 2 Switch off Angle 3 Mounting Rail Asymmetrical 4 Slider Block Clamp M6x15 5 Tapping Screw M5x8 6 Setscrew M8x8 7 Screw Bearing 8 Axle 9 Roller 10 Plain Bearing...

Page 45: ...Column Cover CLM16 IOM DOC 5 8 09...

Page 46: ...CLM16 IOM DOC 5 8 09 Item Description 1 Rubber Band 2 Rubber Support 3 Washer A8 4 4 Hex Head Screw M8x16 5 Clamping Piece 6 Tapping Screw 3 5x13...

Page 47: ...Dolly CLM16 IOM DOC 5 8 09...

Page 48: ...g Gear 3 Lifting Gear Support 4 Axle 5 Plastic Wheel 6 Washer A21 7 Cotter Pin 5x50 8 Hex Head Cap Screw M8x20 9 Washer A8 4 10 Serrated Lockwasher A8 4 11 Hex Head Cap Screw M12x70 12 Hex Nut M12 Sel...

Page 49: ...Drive Assembly CLM16 IOM DOC 5 8 09...

Page 50: ...earing 53 309 U309 14 Allen Screw M6x20 15 Top Plate 16 Power Supply Unit Assy 17 Rubber Buffer 18 Conical Socket 19 Recirculating Ball Screw Recirculating Ball Screw Extended 20 Lubricator H3 M6 24 H...

Page 51: ...Carriage Standard CLM16 IOM DOC 5 8 09...

Page 52: ...ch 19 Hex Head Cap Screw M12x20 20 Proximity Switch Namur M18 see section Safety Switch 21 Limit Switch Bracket see section Safety Switch 22 Hex Head Cap Screw M8x16 23 Washer A8 4 24 Axle Axle Carwas...

Page 53: ...Universal CLM16 IOM DOC 5 8 09...

Page 54: ...h 19 Hex Head Cap Screw M12x20 20 Proximity Switch Namur M18 see section Safety Switch 21 Limit Switch Bracket see section Safety Switch 22 Hex Head Cap Screw M8x16 23 Washer A8 4 24 Axle Axle Car Was...

Page 55: ...Item Description 46 Support Fork Support Fork 47 Support Fork Left Side Support Fork Right Side 48 Cotter Pin CLM16 IOM DOC 5 8 09...

Page 56: ...New Design Item Description 1 Limit Switch Bracket 2 Proximity Switch Namur M18 3 Switch off Angle 4 Phillips Screw M4x6 5 Switch off Angle 6 Hex Head Cap Screw M6x25 7 Washer A8 4 8 Hex Nut M6 Self...

Page 57: ...Power Supply Unit Item Description 1 Switch Box 2 Mounting Bracket 3 Serrated Lockwasher A8 4 4 Hex Head Cap Screw M8x16 5 Hex Head Cap Screw M8x18 6 Hex Nut M8 Self Locking CLM16 IOM DOC 5 8 09...

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