background image

5

1 - SAFETY CONSIDERATIONS

1.1 - Safety guidelines

Installation, start-up and servicing of equipment can be 

hazardous if certain factors particular to the installation 
are not considered: operating pressures, electrical 

components, voltages, and the installation site (elevated 
plinths and built-up structures).

Only qualified installation engineers and fully trained 

technicians are authorised to install and start the equipment. 

All instructions and recommendations provided in the 
service guide, installation and operation manuals, as well as 

on tags and labels fixed to the equipment, components and 

other accompanying parts supplied separately must be read, 
understood and followed. 

Failure to comply with the instructions provided by the 
manufacturer may result in injury or product damage.

•  

Apply all safety standards and practices.

•  

Wear safety glasses and gloves.

•  

Use the proper tools to move heavy objects. 

•  

Move units carefully and set them down gently.

CAUTION

Only qualified service technicians should be allowed to 

install and service the equipment.

1.2 - Safety precautions

Only personnel qualified in accordance with IEC 
(International Electrotechnical Commission) 

recommendations may be permitted access to electrical 
components. 

It is particularly recommended that all sources of 

electricity to the unit should be shut off before any work is 
begun. Shut off the main power supply at the main circuit 
breaker or isolator.

IMPORTANT: The equipment uses and emits 
electromagnetic signals. Tests have shown that the 
equipment conforms to all applicable codes with respect to 
electromagnetic compatibility.

CAUTION

Risk of electrocution!

 Even when the main circuit breaker 

or isolator is switched off, specific circuits may still be 

energised as they may be connected to a separate power 
source.

CAUTION

Risk of burns! 

Electrical currents may cause components 

to get hot. Handle the power cable, electrical cables and 
conduits, terminal box covers and motor frames with great 
care.

2 - CONTROL OVERVIEW

2.1 - Control system

Carrier 30RBS chillers and 30RQS heat pumps come with 
a Touch Pilot Junior control that serves as the user 

interface and configuration tool for Carrier communicating 

devices. 

Touch Pilot Junior is an electronic control system used to 
regulate the following types of units:
•  

30RBS air-cooled liquid chillers

•  

30RQS reversible heat pumps

Touch Pilot Junior control can function as a stand-alone 
system or it may be connected to the building management 

system using CCN communication bus.

30RBS and 30RQS units may be fitted with standard fixed 

speed fan control system or the optional variable speed 
fan drives which can reduce the unit energy use during 
occupied and unoccupied periods, provide condensing or 
evaporating pressure control and smooth fan start.

For both 30RBS chillers and 30RQS heat pumps the 

system may control fixed speed pumps or variable speed 

pumps with a hydronic module. 

IMPORTANT: This document may refer to optional 
components and certain functions, options or accessories 

may not be available for the specific unit.

2.2 - System functionalities

The system controls the start-up of the compressors 
needed to maintain the desired heat exchanger entering 

and leaving water temperature. It constantly manages the 

operation of the fans in order to maintain the correct 
refrigerant pressure in each circuit and monitors safety 
devices that protect the unit against failure and guarantee 
its optimal functioning.

2.3 - Operating modes

The control can operate in three independent modes:
• 

Local mode: 

The unit is controlled by commands from 

the user interface.

• 

Remote mode:

 The unit is controlled by dry contacts.

• 

Network mode: 

The unit is controlled by network 

commands (CCN or BACnet). Data communication 
cable is used to connect the unit to the CCN 

communication bus.

When the control operates autonomously (Local or 
Remote), it retains all of its control capabilities but does 
not offer any of the features of the Network. 

CAUTION

Emergency stop!

 The Network emergency stop command 

stops the unit regardless of its active operating type.

Summary of Contents for Touch Pilot Junior

Page 1: ...CONTROLS MANUAL Touch Pilot Junior 30RBS 39 160 30RQS 39 160 Original document...

Page 2: ...1 5 6 Stop the unit 11 5 7 Set the schedule 12 5 8 Manage display settings 12 5 9 Monitor unit parameters 13 5 10 Modify unit parameters 14 5 11 Override system configuration 14 6 WEB CONNECTION 15 6...

Page 3: ...ation and forms no part of any offer for sale or any sale contract The manufacturer reserves the right to change the design at any time without notice 9 DIAGNOSTICS 32 9 1 Control diagnostics 32 9 2 A...

Page 4: ...the language of the system all labels will be in the language selected by the user Please read all instructions prior to proceeding with any work Pay attention to all safety warnings The information p...

Page 5: ...box covers and motor frames with great care 2 CONTROL OVERVIEW 2 1 Control system Carrier 30RBS chillers and 30RQS heat pumps come with a Touch Pilot Junior control that serves as the user interface a...

Page 6: ...mpressor technology X X Water exchanger heater X X Defrost mechanism X Diagnostics X X Variable speed fans O O High static fan O O Fixed or variable speed pumps O O Cooling control X X Heating control...

Page 7: ...reenLEDflashescontinuouslyonallboardstoshow thattheboardiscommunicatingcorrectlyoveritsinternal bus LENbus IfthegreenLEDisnotflashing this indicatesaLENbuswiringproblemoraconfigurationissue 4 HARDWARE...

Page 8: ...erating mode is selected based on OAT 4 8 2 Volt free setpoint selection contact This dry contact input is used to switch between setpoints It is active only when the control is in Remote mode Cooling...

Page 9: ...rent unit operating status etc Resistive touch screen technology Web connectivity Custom language support 5 1 Touch Pilot Junior overview Touch Pilot Junior provides access to the following screens We...

Page 10: ...10 5 2 Touch Pilot Junior menu structure...

Page 11: ...r starting the user interface It displays the application name as well as the current software version number Home button Software version number To exit the Welcome screen press Information message b...

Page 12: ...f the controller change the system of measurement imperial or metric and enter a password to gain access to more control options To access the User Login screen press the Log button in the upper right...

Page 13: ...t Junior allows users to add new languages to the control To learn more about language customization please contact your local Carrier representative 5 8 3 System of measurement The control offers the...

Page 14: ...rd protected see also section 5 8 1 Press the field corresponding to the parameter to be modified and introduce all the necessary changes Press the Up Down buttons to navigate between the screens Once...

Page 15: ...6 WEB CONNECTION 6 1 Web interface The Touch Pilot Junior control can be accessed via a web browser Internet Explorer Mozilla Firefox etc Connection is from a PC using a web browser with Java CAUTION...

Page 16: ...OOL Heat Cool status Heating Cooling status 6 HC_SEL 0 to 2 Heat Cool Select Heating Cooling selection 0 Cool 1 Heat 2 Auto 0 Cool 1 Heat 2 Auto 7 SP_SEL 0 to 2 Setpoint Select Setpoint select 0 Auto...

Page 17: ...ion 1 DP_A kPa PSI Discharge Pressure A Compressor discharge pressure circuit A 2 SP_A kPa PSI Suction Pressure A Compressor suction pressure circuit A 3 DP_B kPa PSI Discharge Pressure B Compressor d...

Page 18: ...pumps 20 C_HEATER off on Cooler Drain Pan Heatr Water exchanger Drain pan heater 21 BOILER off on Boiler Command Boiler status 22 EHS_STEP Electrical Heat Stage Electric heating stages 23 ALARM_R off...

Page 19: ...2 FC_FAN3S 0 to 999999 FC Fan Stage 3 Start Number of starts FC fan stage 3 13 FC_FAN3H 0 to 999999 FC Fan Stage 3 Hours Operating hours FC fan stage 3 14 FC_FAN4S 0 to 999999 FC Fan Stage 4 Start Num...

Page 20: ...itch Limit Setpoint 2 Switch limit setpoint 2 10 lim_sp3 0 to 100 100 Switch Limit Setpoint 3 Switch limit setpoint 3 11 min_sct 26 7 to 60 0 80 0 to 140 0 40 0 104 0 C F Desuperheater Min Sct Desuper...

Page 21: ...ked if Pump Off Water flow is checked when the pump is off Depends on the selected language English by default Heat Cool Config Menu HCCONFIG Point name Status Default Unit Displayed text Description...

Page 22: ...Depends on the selected language English by default Schedule Menu SCHEDULE Point name Status Default Unit Displayed text Description 1 OCCPC01S OCCPC01S Schedule Menu Unit on off time schedule 2 OCCPC...

Page 23: ...s Daylight sav time on Daylight saving time on off 8 no yes Today is a holiday The present day is a holiday 9 tom_hol no yes Tomorrow is a holiday The following day is a holiday Depends on the selecte...

Page 24: ...the unit shuts down regardless of the active operating type General alarm The unit shuts down due to failure Active operating type Parameter status Result LOFF L C L SC Rem Net Mast Start stop force...

Page 25: ...ling or heating is determined based on the following parameters Control type Local Remote or Network Local heat cool selection hc_sel Heat Cool selection when the unit is running in Local mode Control...

Page 26: ...when mechanical heating is insufficient 8 4 1 Boiler control Boiler is activated when the outside air temperature is below the user configured boiler outdoor temperature threshold which is by default...

Page 27: ...guration PUMPCONF 3 Set Pump Rotation Delay pump_del Pump Rotation Delay pump_del 24 to 3000h 48h 8 5 4 Customer pumps configuration Units fitted with external pumps may have only fixed speed pumps av...

Page 28: ...represents the water temperature that the unit must produce The required capacity can be decreased depending on the unit load operating conditions Control point Active setpoint Reset The control poin...

Page 29: ...etpoint 1 2 3 lim_sp1 2 3 Switch Limit Setpoint 1 2 3 lim_sp1 2 3 0 to 100 100 To verify lag limit set by the master unit 1 Navigate to the Main menu 2 Select General Parameters GENUNIT 3 Verify Lag C...

Page 30: ...ve when the outdoor air temperature is below 0 C 32 F Starting free cooling The free cooling mode is ENABLED when the free cooling OAT fc_oat is below the water loop temperature and the start threshol...

Page 31: ...heat from the refrigerant to desuperheat it to a lower pressure refrigerant The vapour that goes into the desuperheater is not fully condensed therefore the refrigerant vapour must be channelled to a...

Page 32: ...the unit is still running The highlighted bell icon indicates that the unit is shut down due to a detected fault 9 1 1 Current alarms All currently active alarms can be found in the Current Alarms me...

Page 33: ...tion fault communication error 17 AUX1_COM_F 4601 Loss of communication with AUX1 Board As above Unit shuts down As above 18 COOLER_ FREEZE_F 10001 Water Exchanger Freeze Protection Automatic the firs...

Page 34: ...ectrical issue 50 SIOB_LOW_VOLT_ CIRB_F 57002 Circuit B SIOB Low Voltage Failure As above Unit shuts down As above 51 WP_IN_F 12024 Water Exchanger Entering Fluid Transducer Failure Automatic if senso...

Page 35: ...arm CPU fault Contact Carrier Service 24 Alarm Communication error trip Contact Carrier Service 26 Alarm Current detector fault Contact Carrier Service 27 Alarm Optional circuit board type error Conta...

Page 36: ...No 10099 02 2016 Supersedes order No 10099 08 2015 Manufacturer Carrier SCS Montluel France Manufacturer reserves the right to change any product specifications without notice Printed in the European...

Reviews: