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8

4.7 - Actuators

Electronic expansion valve

The electronic expansion valve (EXV) is used to adjust the 
refrigerant flow to changes in the operating conditions of 

the machine. The high degree of accuracy with which the 
piston is positioned provides precise control of the 

refrigerant flow and suction superheat.

Water flow switch

For units without internal pumps, the water flow switch 
configuration allows for the automatic control of the 
minimum water flow setpoint of the water flow switch. The 
configuration depends on the unit size and is made 
automatically at the start-up. If the flow switch fails, the 

alarm condition shuts off the unit.

Water heat exchanger pumps (optional)

The controller can regulate one or two fixed speed or 

variable speed water heat exchanger pumps and takes care 

of the automatic changeover between these pumps (see 

also section 8

.5).

Four-way valve (heat pumps only)

The control actuates the four-way valve for cooling / 
heating mode and defrosts sessions.

4.8 - Terminal block connections

Connections available at the user terminal block may vary 
depending on the selected options. 

The following table summarizes the connections at the 
user terminal block.

IMPORTANT: Some contacts can be accessed only when 
the unit operates in Remote mode

.

4.8.1 - Volt-free contact (on/off and cooling/heating)

For chillers with a boiler or heat pumps, on/off contacts 
and cooling/heating contacts are as follows:

Off

Cooling

Heating

Auto 

On/Off contact 

[ON_OFF_SW]

open

closed

closed

open

Cooling/heating contact  

[HC_SW]

open

open

closed

closed

Off:   

Unit is stopped

Cooling:  

Unit is allowed to start in Cooling

Heating: 

   Unit is allowed to start in Heating (chiller with boiler control or heat 

pump)

Auto:  

Unit can run in Cooling or Heating in accordance with the changeover    

 

values. If the auto changeover is enabled (

Heat/Cool Select  

 

 

[HC_SEL]

, GENUNIT), the operating mode is selected based on OAT.

4.8.2 - Volt-free setpoint selection contact

This dry contact input is used to switch between setpoints. 

It is active only when the control is in Remote mode.

Cooling

Heating

Stp 1

Stp 2

Stp 1

Stp 2

Setpoint selection contact

[SP_SW]

open

closed

open

closed

4.8.3 - Volt-free demand limit selection contact

Three steps demand limit based on two dry contacts can be 
used to limit unit capacity.

100%

Limit 1

Limit 2

Limit 3

Demand limit switch 1 

[LIM_SW1]

open

closed

open

closed

Demand limit switch 2 

[LIM_SW2]

open

open

closed

closed

Description

Board

Connector / Input / Output

Terminal

Remarks

On/Off Switch

SIOB #1

J1 / DI-01

32-33

Used for the unit on/off control (Remote mode)

Second Setpoint Switch

SIOB #1

J1 / DI-02

65-66

Used to switch between setpoints See section 4.8.2

Limit Switch #1

SIOB #1

J1 / DI-03

73-74

Used to control demand limit. See section 4.8.3

Limit Switch #2

SIOB #1

J1 / DI-04

75-76

Used to control demand limit. See section 4.8.3

Heat/Cool Select

SIOB #1

J3 / DI-06

63-64

Used to switch between cooling and heating when the unit is in 
Remote mode (Heat pumps only)

Desuperheater Switch

SIOB #1

J3 / DI-07

49-49A

Heat recovery is allowed

power_input_stable

SIOB #1

J3 / DI-08

-

Water Pump #1

SIOB #1

J6 / IN03-DO-03

-

The control can regulate one or two evaporator pumps and 
automatically change over between the two pumps

Water Pump #2

SIOB #1

J6 / IN04-DO-04

-

The control can regulate one or two evaporator pumps and 
automatically change over between the two pumps

Running Relay

SIOB #1

J23 / DO-05

37-38

Indicates if the unit is ready to start or operating

Alarm Relay

SIOB #1

J22 / DO-06

30-31

Indicates alarms

Limit Analog Signal

SIOB #1

J9 / AI-10

43-44

Used for Setpoint Reset

Electrical Heat Stage #1

SIOB #2

J6 / DO-03

-

Used to manage electric heating stage (1)

Electrical Heat Stage #2

SIOB #2

J6 / DO-04

-

Used to manage electric heating stage (2)

Electrical Heat Stage #3

SIOB #2

J23 / DO-05

-

Used to manage electric heating stage (3)

Boiler or Electrical Heat Stage #4

SIOB #2

J22 / DO-06

-

Used to manage boiler heating or electric heating stage (4)

Summary of Contents for Touch Pilot Junior

Page 1: ...CONTROLS MANUAL Touch Pilot Junior 30RBS 39 160 30RQS 39 160 Original document...

Page 2: ...1 5 6 Stop the unit 11 5 7 Set the schedule 12 5 8 Manage display settings 12 5 9 Monitor unit parameters 13 5 10 Modify unit parameters 14 5 11 Override system configuration 14 6 WEB CONNECTION 15 6...

Page 3: ...ation and forms no part of any offer for sale or any sale contract The manufacturer reserves the right to change the design at any time without notice 9 DIAGNOSTICS 32 9 1 Control diagnostics 32 9 2 A...

Page 4: ...the language of the system all labels will be in the language selected by the user Please read all instructions prior to proceeding with any work Pay attention to all safety warnings The information p...

Page 5: ...box covers and motor frames with great care 2 CONTROL OVERVIEW 2 1 Control system Carrier 30RBS chillers and 30RQS heat pumps come with a Touch Pilot Junior control that serves as the user interface a...

Page 6: ...mpressor technology X X Water exchanger heater X X Defrost mechanism X Diagnostics X X Variable speed fans O O High static fan O O Fixed or variable speed pumps O O Cooling control X X Heating control...

Page 7: ...reenLEDflashescontinuouslyonallboardstoshow thattheboardiscommunicatingcorrectlyoveritsinternal bus LENbus IfthegreenLEDisnotflashing this indicatesaLENbuswiringproblemoraconfigurationissue 4 HARDWARE...

Page 8: ...erating mode is selected based on OAT 4 8 2 Volt free setpoint selection contact This dry contact input is used to switch between setpoints It is active only when the control is in Remote mode Cooling...

Page 9: ...rent unit operating status etc Resistive touch screen technology Web connectivity Custom language support 5 1 Touch Pilot Junior overview Touch Pilot Junior provides access to the following screens We...

Page 10: ...10 5 2 Touch Pilot Junior menu structure...

Page 11: ...r starting the user interface It displays the application name as well as the current software version number Home button Software version number To exit the Welcome screen press Information message b...

Page 12: ...f the controller change the system of measurement imperial or metric and enter a password to gain access to more control options To access the User Login screen press the Log button in the upper right...

Page 13: ...t Junior allows users to add new languages to the control To learn more about language customization please contact your local Carrier representative 5 8 3 System of measurement The control offers the...

Page 14: ...rd protected see also section 5 8 1 Press the field corresponding to the parameter to be modified and introduce all the necessary changes Press the Up Down buttons to navigate between the screens Once...

Page 15: ...6 WEB CONNECTION 6 1 Web interface The Touch Pilot Junior control can be accessed via a web browser Internet Explorer Mozilla Firefox etc Connection is from a PC using a web browser with Java CAUTION...

Page 16: ...OOL Heat Cool status Heating Cooling status 6 HC_SEL 0 to 2 Heat Cool Select Heating Cooling selection 0 Cool 1 Heat 2 Auto 0 Cool 1 Heat 2 Auto 7 SP_SEL 0 to 2 Setpoint Select Setpoint select 0 Auto...

Page 17: ...ion 1 DP_A kPa PSI Discharge Pressure A Compressor discharge pressure circuit A 2 SP_A kPa PSI Suction Pressure A Compressor suction pressure circuit A 3 DP_B kPa PSI Discharge Pressure B Compressor d...

Page 18: ...pumps 20 C_HEATER off on Cooler Drain Pan Heatr Water exchanger Drain pan heater 21 BOILER off on Boiler Command Boiler status 22 EHS_STEP Electrical Heat Stage Electric heating stages 23 ALARM_R off...

Page 19: ...2 FC_FAN3S 0 to 999999 FC Fan Stage 3 Start Number of starts FC fan stage 3 13 FC_FAN3H 0 to 999999 FC Fan Stage 3 Hours Operating hours FC fan stage 3 14 FC_FAN4S 0 to 999999 FC Fan Stage 4 Start Num...

Page 20: ...itch Limit Setpoint 2 Switch limit setpoint 2 10 lim_sp3 0 to 100 100 Switch Limit Setpoint 3 Switch limit setpoint 3 11 min_sct 26 7 to 60 0 80 0 to 140 0 40 0 104 0 C F Desuperheater Min Sct Desuper...

Page 21: ...ked if Pump Off Water flow is checked when the pump is off Depends on the selected language English by default Heat Cool Config Menu HCCONFIG Point name Status Default Unit Displayed text Description...

Page 22: ...Depends on the selected language English by default Schedule Menu SCHEDULE Point name Status Default Unit Displayed text Description 1 OCCPC01S OCCPC01S Schedule Menu Unit on off time schedule 2 OCCPC...

Page 23: ...s Daylight sav time on Daylight saving time on off 8 no yes Today is a holiday The present day is a holiday 9 tom_hol no yes Tomorrow is a holiday The following day is a holiday Depends on the selecte...

Page 24: ...the unit shuts down regardless of the active operating type General alarm The unit shuts down due to failure Active operating type Parameter status Result LOFF L C L SC Rem Net Mast Start stop force...

Page 25: ...ling or heating is determined based on the following parameters Control type Local Remote or Network Local heat cool selection hc_sel Heat Cool selection when the unit is running in Local mode Control...

Page 26: ...when mechanical heating is insufficient 8 4 1 Boiler control Boiler is activated when the outside air temperature is below the user configured boiler outdoor temperature threshold which is by default...

Page 27: ...guration PUMPCONF 3 Set Pump Rotation Delay pump_del Pump Rotation Delay pump_del 24 to 3000h 48h 8 5 4 Customer pumps configuration Units fitted with external pumps may have only fixed speed pumps av...

Page 28: ...represents the water temperature that the unit must produce The required capacity can be decreased depending on the unit load operating conditions Control point Active setpoint Reset The control poin...

Page 29: ...etpoint 1 2 3 lim_sp1 2 3 Switch Limit Setpoint 1 2 3 lim_sp1 2 3 0 to 100 100 To verify lag limit set by the master unit 1 Navigate to the Main menu 2 Select General Parameters GENUNIT 3 Verify Lag C...

Page 30: ...ve when the outdoor air temperature is below 0 C 32 F Starting free cooling The free cooling mode is ENABLED when the free cooling OAT fc_oat is below the water loop temperature and the start threshol...

Page 31: ...heat from the refrigerant to desuperheat it to a lower pressure refrigerant The vapour that goes into the desuperheater is not fully condensed therefore the refrigerant vapour must be channelled to a...

Page 32: ...the unit is still running The highlighted bell icon indicates that the unit is shut down due to a detected fault 9 1 1 Current alarms All currently active alarms can be found in the Current Alarms me...

Page 33: ...tion fault communication error 17 AUX1_COM_F 4601 Loss of communication with AUX1 Board As above Unit shuts down As above 18 COOLER_ FREEZE_F 10001 Water Exchanger Freeze Protection Automatic the firs...

Page 34: ...ectrical issue 50 SIOB_LOW_VOLT_ CIRB_F 57002 Circuit B SIOB Low Voltage Failure As above Unit shuts down As above 51 WP_IN_F 12024 Water Exchanger Entering Fluid Transducer Failure Automatic if senso...

Page 35: ...arm CPU fault Contact Carrier Service 24 Alarm Communication error trip Contact Carrier Service 26 Alarm Current detector fault Contact Carrier Service 27 Alarm Optional circuit board type error Conta...

Page 36: ...No 10099 02 2016 Supersedes order No 10099 08 2015 Manufacturer Carrier SCS Montluel France Manufacturer reserves the right to change any product specifications without notice Printed in the European...

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