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Carrier PrimeLINE 69NT40-561-200, Operation And Service Manual

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iii

T-362

4.3.24 QUEST Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–28

4.4

CONTROLLER ALARMS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–29

4.5

PRE-TRIP DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–42

4.5.1

Controller Pre-Trip Test Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–42

4.6

DATACORDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–48

4.6.1

DataCORDER Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–48

4.6.2

DataCORDER Configuration Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–49

4.6.3

DataCORDER Operational Software  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–51

4.6.4

DataCORDER Power Up  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–53

4.6.5

DataCORDER Alarms  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–53

4.6.6

Pre-Trip Data Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–55

4.6.7

DataCORDER Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–56

4.6.8

USDA Cold Treatment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–57

4.6.9

ISO Trip Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–59

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

5.1

INSPECTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

5.2

CONNECT POWER  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

5.2.1

Connecting to 380/460 VAC Power  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

5.2.2

Connecting to 190/230 VAC Power  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

5.3

ADJUST FRESH AIR MAKEUP VENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2

5.3.1

Upper Fresh Air Makeup Vent  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2

5.3.2

Lower Fresh Air Makeup Vent  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–3

5.3.3

Vent Position Sensor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4

5.4

CONNECT WATER-COOLED CONDENSER  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4

5.4.1

Water-Cooled Condenser with Water Pressure Switch  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4

5.4.2

Water-Cooled Condenser with Condenser Fan Switch  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4

5.5

CONNECT REMOTE MONITORING RECEPTACLE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5

5.6

STARTING AND STOPPING INSTRUCTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5

5.6.1

Starting the Unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5

5.6.2

Stopping the Unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5

5.7

START-UP INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5

5.7.1

Physical Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5

5.7.2

Check Controller Function Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5

5.7.3

Start Temperature Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5

5.7.4

Complete Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5

5.8

PRE-TRIP DIAGNOSIS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–6

5.8.1

Prior to Starting a Pre-Trip  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–6

5.8.2

Starting a Pre-Trip  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–6

5.8.3

Displaying Pre-Trip Test Results  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7

5.9

PROBE DIAGNOSTICS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7

5.10 OPTIONAL OPERATING MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–8

5.10.1 Emergency Bypass Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–8
5.10.2 TripWise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–9
5.10.3 XtendFRESH  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–11
5.10.4 Automatic Cold Treatment Mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–12
5.10.5 Automatic Setpoint Change Mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–13
5.10.6 Quest Mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–14
5.10.7 FuelWise Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–14

Summary of Contents for PrimeLINE 69NT40-561-200

Page 1: ...ner Refrigeration OPERATIONS AND SERVICE MANUAL For PrimeLINE 69NT40 561 200 to 299 69NT40 561 500 to 599 PrimeLINE ONE 69NT40 565 200 to 299 69NT40 565 500 to 599 Container Refrigeration Units T 362 Rev J TM ...

Page 2: ...Corporation Printed in USA February 2022 OPERATIONS AND SERVICE MANUAL For PrimeLINE 69NT40 561 200 to 299 69NT40 561 500 to 599 PrimeLINE ONE 69NT40 565 200 to 299 69NT40 565 500 to 599 Container Refrigeration Units ...

Page 3: ...orator Fan Operation 2 2 2 4 8 Plate Set 2 2 2 5 OPTION DESCRIPTIONS 2 2 2 5 1 Battery 2 2 2 5 2 Dehumidification 2 2 2 5 3 USDA 2 2 2 5 4 Interrogator 2 2 2 5 5 Remote Monitoring 2 2 2 5 6 Communications Interface Module 2 2 2 5 7 Autotransformer 2 2 2 5 8 Gutters 2 3 2 5 9 Handles 2 3 2 5 10 Thermometer Port 2 3 2 5 11 Water Cooling 2 3 2 5 12 Back Panels 2 3 2 5 13 460 Volt Cable 2 3 2 5 14 230...

Page 4: ...3 4 2 2 Operational Software Cd Function Codes 4 4 4 3 MODES OF OPERATION 4 19 4 3 1 Start Up Compressor Phase Sequence 4 19 4 3 2 Start Up Compressor Bump Start 4 19 4 3 3 Perishable Mode Temperature Control 4 19 4 3 4 Perishable Pulldown 4 19 4 3 5 Perishable Steady State 4 19 4 3 6 Perishable Idle Air Circulation 4 19 4 3 7 Perishable Heating 4 20 4 3 8 Perishable Dehumidification 4 20 4 3 9 Pe...

Page 5: ...3 5 3 3 Vent Position Sensor 5 4 5 4 CONNECT WATER COOLED CONDENSER 5 4 5 4 1 Water Cooled Condenser with Water Pressure Switch 5 4 5 4 2 Water Cooled Condenser with Condenser Fan Switch 5 4 5 5 CONNECT REMOTE MONITORING RECEPTACLE 5 5 5 6 STARTING AND STOPPING INSTRUCTIONS 5 5 5 6 1 Starting the Unit 5 5 5 6 2 Stopping the Unit 5 5 5 7 START UP INSPECTION 5 5 5 7 1 Physical Inspection 5 5 5 7 2 C...

Page 6: ...2 MANIFOLD GAUGE SET 7 1 7 2 1 Evacuating the Manifold Gauge Set 7 2 7 3 SERVICE CONNECTIONS 7 2 7 3 1 Connecting the Manifold Gauge Set 7 3 7 3 2 Removing the Manifold Gauge Set 7 3 7 4 PUMP DOWN THE UNIT 7 3 7 4 1 Automatic Pump Down 7 4 7 4 2 Manual Pump Down 7 4 7 5 REFRIGERANT LEAK CHECKING 7 4 7 6 EVACUATION AND DEHYDRATION 7 5 7 6 1 General 7 5 7 6 2 Preparation 7 5 7 6 3 Evacuate and Dehyd...

Page 7: ...n 7 25 7 18 2 Cleaning Procedure 7 26 7 19 ELECTRONIC EXPANSION VALVE EEV 7 26 7 19 1 Removing an EEV 7 26 7 19 2 Installing an EEV 7 27 7 20 HUMIDITY SENSOR HS 7 27 7 20 1 Disabling the Humidity Sensor 7 27 7 20 2 Checking the Operation of the Humidity Sensor HS 7 27 7 21 ECONOMIZER SOLENOID VALVE ESV 7 29 7 21 1 Removing a Solenoid Valve Coil 7 29 7 21 2 Removing the Solenoid Valve 7 29 7 21 3 I...

Page 8: ...ent 7 49 7 29 5 Supply Sensor STS SRS Reinstallation 7 51 7 29 6 Return Sensor RRS RTS Reinstallation 7 51 7 29 7 Defrost Temperature Sensor DTS Reinstallation 7 52 7 29 8 Evaporator Temperature Sensor ETS1 ETS2 Reinstallation 7 52 7 29 9 Compressor Discharge Temperature Sensor CPDS Reinstallation 7 52 7 30 VENT POSITION SENSOR VPS 7 53 7 31 XTENDFRESH SERVICE 7 53 7 32 MAINTENANCE OF PAINTED SURF...

Page 9: ...Figure 4 3 Controller Operation Perishable Mode 4 20 Figure 4 4 Perishable Mode Cooling 4 22 Figure 4 5 Perishable Mode Heating 4 23 Figure 4 6 Controller Operation Frozen Mode 4 24 Figure 4 7 Frozen Mode 4 25 Figure 4 8 Defrost 4 27 Figure 4 9 DataCORDER Configuration Screen 4 57 Figure 4 10 DataCorder Probe Calibration Screen 4 58 Figure 4 11 DataCorder Probe Calibration Screen 4 59 Figure 4 12 ...

Page 10: ...sors Button 7 47 Figure 7 27 DataLINE Enter Service Center Information 7 47 Figure 7 28 Ice Bath 7 48 Figure 7 29 DataLINE Start Cal Button 7 48 Figure 7 30 DataLINE Calibration Results 7 49 Figure 7 31 Sensor Types 7 50 Figure 7 32 Sensor and Cable Splice 7 50 Figure 7 33 STS SRS Positioning 7 51 Figure 7 34 RRS RTS Positioning 7 51 Figure 7 35 ETS1 ETS2 Positioning 7 52 Figure 7 36 Compressor Di...

Page 11: ...RDER Configuration Variables 4 49 Table 4 8 Sensor Configuration 4 50 Table 4 9 DataCORDER Function Code Assignments 4 52 Table 4 10 DataCORDER Alarm Indications 4 54 Table 4 11 DataCORDER Pre Trip Result Records 4 55 Table 7 1 Valve Override Control Displays 7 33 Table 7 2 Test Point Descriptions 7 35 Table 7 3 Sensor Resistance AMBS DTS ETS RRS RTS SRS STS 7 42 Table 7 4 Sensor Resistance PrimeL...

Page 12: ......

Page 13: ...aintenance Precautions Beware of unannounced starting of the evaporator and condenser fans Do not open the condenser fan grille or evaporator access panels before turning power off disconnecting and securing the power plug Be sure power is turned off before working on motors controllers solenoid valves and electrical control switches Tag circuit breaker and power supply to prevent accidental energ...

Page 14: ...e connecting to power receptacle WARNING Make sure that the unit circuit breaker s CB 1 CB 2 and the Start Stop switch ST are in the O OFF position before connecting to any electrical power source WARNING Make sure power to the unit is OFF and power plug disconnected before replacing the compressor WARNING Before disassembly of the compressor be sure to relieve the internal pressure very carefully...

Page 15: ...ing work is done and tools and personnel are away from the unit before powering on the unit for calibration WARNING When performing the Return Air Sensor calibration disconnect both evaporator motors CAUTION When charging the unit with R 513A refrigerant charge as a liquid only R 513A is an azeotrope blend containing R 1234yf and R 134a Charging or topping off as a vapor will result in an incor re...

Page 16: ...n the full cooling mode as long as the EB switch is in the On position and the Mode Switch is in the Full Cool position If the cargo can be damaged by low temperatures the operator must monitor container temperature and manually cycle operation as required to maintain temperature within required limits CAUTION Allowing the scroll compressor to operate in reverse for more than two minutes will resu...

Page 17: ...e connectors before performing arc welding on any part of the container CAUTION The unit must be OFF whenever a programming device is inserted or removed from the control ler programming port CAUTION Use care when cutting wire ties to avoid nicking or cutting wires CAUTION Do not allow moisture to enter wire splice area as this may affect sensor resistance ...

Page 18: ......

Page 19: ...modes of operation 2 2 Refrigerant PrimeLINE models 69NT40 561 200 to 299 and PrimeLINE ONE models 69NT40 565 200 to 299 are units designed to only be charged with R 134a refrigerant PrimeLINE models 69NT40 561 500 to 599 and PrimeLINE ONE models 69NT40 565 500 to 599 are R 513A ready units They are supplied with a complete charge of R 134a refrigerant But they are capable of being field converted...

Page 20: ...oller In dehumidification mode the controller will operate to reduce internal container moisture level 2 5 3 USDA The unit may be supplied with fittings for additional temperature probes which allow recording of USDA Cold Treatment data by the integral DataCORDER function of the Micro Link refrigeration controller 2 5 4 Interrogator Units that use the DataCORDER function are fitted with interrogat...

Page 21: ... 5 14 230 Volt Cable Units equipped with an autotransformer require an additional power cable for connection to the 230 volt source Various power cable and plug designs are available The plug options tailor the cables to each customer s requirements 2 5 15 Cable Restraint Various designs are available for storage of the power cables These options are variations of the compressor section cable guar...

Page 22: ...n the Literature section of the Container Refrigeration website To find the manual from the Literature section click on Options XtendFRESH 2 5 23 TripWise TripWise is a new premium option available for PrimeLINE units TripWise is software logic that runs in the background during every voyage and will let you know whenever a standard pre trip inspection PTI is needed Refer to Section 5 10 2 for mor...

Page 23: ... Located inside are Evaporator Fan 2 Defrost Tempera ture Sensor DTS 2 Access Panel Located inside are Evaporator Fan 1 Electronic Expansion Valve EEV Heat Termi nation Thermostat HTT 3 Fork Lift Pockets 4 Control Panel 5 Unit Display 6 Keypad 7 Remote Monitoring Receptacle if equipped 8 Start Stop Switch ST 9 Compressor 10 Access Panel for Supply Temperature Sensor STS Supply Recorder Sensor SRS ...

Page 24: ...Economizer Connection 8 Discharge Pressure Transducer DPT 9 Digital Unloader Valve DUV 10 Suction Pressure Transducer SPT 11 Evaporator Pressure Transducer EPT 12 High Pressure Switch HPS 13 Discharge Service Valve 14 Suction Service Valve 15 Supply Temperature Sensor STS Supply Recorder Sensor SRS 16 Warning Label 3 1 3 Air Cooled Condenser Section The air cooled condenser section see Figure 3 3 ...

Page 25: ...embly 3 Condenser Fan 4 Condenser Coil Cover 5 Condenser Fan Motor 6 Receiver Steel 7 Receiver Sight Glass 8 Receiver Moisture Liquid Indicator 9 Fusible Plug 10 Filter Drier 11 Economizer 12 Economizer Solenoid Valve ESV 13 Economizer Expansion Valve EXV 14 Service Access Valve 3 2 4 5 8 7 14 11 12 13 6 9 10 1 ...

Page 26: ...turi Assembly 3 Condenser Fan 4 Condenser Coil Cover 5 Condenser Fan Motor 6 Receiver Steel 7 Receiver Sight Glass 8 Receiver Moisture Liquid Indicator 9 Fusible Plug 10 Service Access Valve 11 Filter Drier 12 Economizer 13 Economizer Solenoid Valve ESV 14 Economizer Expansion Valve EXV 3 2 4 5 8 7 12 13 14 9 10 1 6 11 ...

Page 27: ...Assembly 3 Condenser Fan 4 Condenser Coil Cover 5 Condenser Fan Motor 6 Receiver Aluminum 7 Receiver Sight Glass 8 Receiver Moisture Liquid Indicator 9 Fusible Plug 10 Service Access Valve 11 Filter Drier 12 Economizer 13 Economizer Solenoid Valve ESV 14 Economizer Expansion Valve EXV 3 2 4 5 8 7 12 13 14 9 10 1 6 11 ...

Page 28: ...ser sight glass rupture disc filter drier water couplings water pressure switch economizer economizer expansion valve EXV economizer solenoid valve ESV and moisture liquid indicator The water cooled condenser is in series with the air cooled condenser and replaces the standard unit receiver Figure 3 6 Tube In Shell Water Cooled Condenser 1 Water Cooled Condenser WCC 2 Rupture Disc 3 Moisture Liqui...

Page 29: ...air makeup vent is to provide ventilation for commodities that require fresh air circulation Air exchange depends on static pressure differential which will vary depending on the container and how the container is loaded Units may be equipped with a Vent Position Sensor VPS The VPS determines the position of the fresh air makeup vent upper or lower as equipped and sends data to the controller disp...

Page 30: ...or HS PIDs NT2750 6 Evaporator Coil 7 Heaters 8 Heat Termination Thermostat HTT 9 Defrost Temperature Sensor DTS 10 Electronic Expansion Valve EEV 11 Evaporator Temperature Sensors ETS1 ETS2 12 USDA Probe Receptacles PR1 PR2 PR3 13 Cargo Probe Receptacle PR4 14 Interrogator Connector Rear ICR general location not shown in figure 10 11 2 3 1 5 9 4 6 7 8 10 11 Evap Coil 4 row Evap Coil 6 row Side Vi...

Page 31: ...S 4 Humidity Sensor HS 5 Evaporator Coil 6 Heaters 7 Heat Termination Thermostat HTT 8 Defrost Temperature Sensor DTS 9 Electronic Expansion Valve EEV 10 Evaporator Temperature Sensors ETS1 ETS2 11 USDA Probe Receptacles PR1 PR2 PR3 12 Cargo Probe Receptacle PR4 13 Interrogator Connector Rear ICR general location not shown in figure 1 2 6 7 8 3 9 10 5 4 11 12 13 Side View ...

Page 32: ...Controller Battery Pack standard location 9 Control Transformer TS 10 Evaporator Fan Contactor High Speed EF 11 Evaporator Fan Contactor Low Speed ES 12 Condenser Fan Contactor CF 13 Circuit Breaker 460V CB1 14 Current Sensor Module 3 1 8 Communications Interface Module The unit may be equipped with an optional communications interface module which is a slave module that allows communication betwe...

Page 33: ...y damage Never use air or gas mixtures containing oxygen O2 for leak testing or operating the product Charge only with refrigerants R 134a or R 513A as specified for the unit model number Refrigerant must conform to AHRI Standard 700 specification Refrigerant R 134a R 513A Conforming to AHRI standard 700 specifications CAUTION Charge water cooled condenser or receiver according to nameplate specif...

Page 34: ...an Motors EM 380 VAC 3 Phase 50 Hz 460 VAC 3 Phase 60 Hz Full Load Amps High Speed 1 07 9 Full Load Amps Low Speed 0 47 0 47 Nominal Horsepower High Speed 0 36 0 63 Nominal Horsepower Low Speed 0 05 0 8 Rotations Per Minute High Speed 2850 rpm 3450 rpm Rotations Per Minute Low Speed 1425 rpm 1725 rpm Voltage and Frequency 360 460 VAC 1 25 Hz 400 500 VAC 1 5 Hz Bearing Lubrication Factory lubricate...

Page 35: ... 2 97 V Controller Setpoint Range 35 to 30 C 31 to 86 F Table 3 3 Safety and Protective Devices Unsafe Condition Device Device Setting Excessive current draw Circuit Breaker CB 1 25 amp Manual Reset Trips at 29 amps 460 VAC Circuit Breaker CB 2 50 amp Manual Reset Trips at 62 5 amps 230 VAC Circuit Breaker CB 2 70 amp Manual Reset Trips at 87 5 amps 230 VAC Excessive current draw in the control ci...

Page 36: ...low the switch cut out setting the condenser fan will automatically start During the standard mode of operation the normally closed digital unloader valve DUV controls the system refrigerant flow and capacity by loading and unloading the compressor in frequent discrete time intervals If the system capacity has been decreased to the lowest allowable capacity with the DUV the unit will enter a trim ...

Page 37: ...zer 12 Economizer Solenoid Valve ESV 13 Economizer Expansion Valve EXV 14 Economizer Expansion Valve EXV Sensing Bulb 15 Economizer Connection 16 Electronic Expansion Valve EEV 17 Evaporator 18 Evaporator Temperature Sensor ETS1 19 Evaporator Temperature Sensor ETS2 20 Digital Unloader Valve DUV 21 Evaporator Pressure Transducer EPT 22 Suction Pressure Transducer SPT 23 Suction Service Valve 18 19...

Page 38: ...onomizer 12 Economizer Solenoid Valve ESV 13 Economizer Expansion Valve EXV 14 Economizer Expansion Valve EXV Sensing Bulb 15 Economizer Connection 16 Electronic Expansion Valve EEV 17 Evaporator 18 Evaporator Temperature Sensor ETS1 19 Evaporator Temperature Sensor ETS2 20 Digital Unloader Valve DUV 21 Evaporator Pressure Transducer EPT 22 Suction Pressure Transducer SPT 23 Suction Service Valve ...

Page 39: ...Valve 13 Filter Drier 14 Economizer Solenoid Valve ESV 15 Economizer Expansion Valve EXV 16 Economizer Expansion Valve EXV Sensing Bulb 17 Economizer 18 Economizer Connection 19 Electronic Expansion Valve EEV 20 Evaporator 21 Evaporator Temperature Sensor ETS1 22 Evaporator Temperature Sensor ETS2 23 Digital Unloader Valve DUV 24 Evaporator Pressure Transducer EPT 25 Suction Pressure Transducer SP...

Page 40: ...d Line Service Valve 14 Filter Drier 15 Economizer Solenoid Valve ESV 16 Economizer Expansion Valve EXV 17 Economizer Expansion Valve EXV Sensing Bulb 18 Economizer 19 Economizer Connection 20 Electronic Expansion Valve EEV 21 Evaporator 22 Evaporator Temperature Sensor ETS1 23 Evaporator Temperature Sensor ETS2 24 Digital Unloader Valve DUV 25 Evaporator Pressure Transducer EPT 26 Suction Pressur...

Page 41: ...ion see Section 7 27 including all caution statements before performing any service on the controller Figure 4 1 Controller 1 Micro Link 3 Controller DataCORDER Module 2 Mounting Screw 3 Connectors 4 Test Points 5 Fuses 6 Control Circuit Power Connection 7 Software Programming Port 8 Battery Pack Standard Location 4 1 2 Display Module and Keypad The display module and keypad see Figure 4 2 are mou...

Page 42: ...s the reading at the return air probe ALARM Red Energized when an active or inactive shutdown alarm is in the alarm queue Table 4 2 Keypad Function Key Function CODE SELECT Access function codes PRE TRIP Display Pre Trip selection menu Discontinue pre trip in progress ALARM LIST Display alarm list and clear alarm queue MANUAL DEFROST INTERVAL Display selected defrost mode Press and hold this key f...

Page 43: ...use by the operational software This software is factory installed in accordance with the equipment fitted and options listed on the original purchase order Changes to the configuration software are required only when a new controller has been installed or a physical change has been made to the unit such as the addition or removal of an option A configuration variable list is described in Table 4 ...

Page 44: ... 5 seconds or until the user selects a different value If additional time is required pressing the ENTER key will extend the display time to 30 seconds 3 Pressing CODE SELECT key in a selection menu cancels the current selection activity and ascends back up to the next higher selection menu 4 If the operator does not press any key for five seconds the interface reverts to normal system display and...

Page 45: ...s are used to monitor component energization Whenever a heater or a motor is turned ON or OFF the current draw increase reduction for that activity is measured The current draw is then tested to determine if it falls within the expected range of values for the component Failure of this test will result in a pre trip failure or a control alarm indication Cd07 Main Power Voltage Cd07 displays the ma...

Page 46: ...the various codes Cd20 Config Model Number Cd20 indicates the dash number of the model for which the Controller is configured i e if the unit is a 69NT40 561 253 the display will show 61253 To display controller configuration database information press ENTER Values in CFYYMMDD format are displayed if the controller was configured with a configuration card or with a valid OEM serial port configurat...

Page 47: ...de Cd28 Temperature Units Degrees C or Degrees F Cd28 controls the temperature units C or F that will be shown on all temperature values The user selects C or F by selecting function code Cd28 and pushing the ENTER key The factory default value is Celsius units This function code will display if CnF34 is set to F Cd29 Failure Action Mode Cd29 controls the shutdown action to take if all of the cont...

Page 48: ...ogic Humidity sensor variable CnF04 is set to OFF This is available with software revision 5374 and higher Refer to Disabling the Humidity Sensor procedure in Section 7 20 1 for detail tESt Dehumidification test can be run Setpoint will be temporarily set to 1 during the test After 5 minutes the normal setpoint is restored OFF Turns off dehumidification XX upper humidity setpoint If Pre Trip Inspe...

Page 49: ...ays the current Return Recorder Sensor RRS reading only if the unit is configured for four probes and the DataCORDER is configured OFF Otherwise Cd39 will display dashes If the DataCORDER suffers a failure alarm AL55 Cd39 will display the RRS reading Cd40 Container Identification Number Cd40 displays the Container ID number If a valid container id exists the default display for Cd40 will be XXXXX ...

Page 50: ...o 19 in 1 increments with a default setting of 5 3 The display will show O2 SP where is the O2 setpoint value Use the Arrow keys to select an O2 setpoint and press ENTER to confirm Or just press ENTER to keep the originally displayed value The O2 setpoint is the minimum level of oxygen allowed for the cargo The range is 3 to 21 in 1 increments with a default setting of 10 Turn Off XtendFRESH 1 To ...

Page 51: ...selects the airflow units to be displayed by Cd45 if configured for Vent Position Sensor VPS or displayed by USER FLO under Cd43 if configured for Autoslide CF Cubic Feet per Minute CM Cubic Meters per Hour bOth Displays CF or CM depending on the setting of Cd28 Metric Imperial or the pressing of the degree C F key Cd47 Variable Economy Temperature Setting Cd47 controls the Variable Economy Temper...

Page 52: ...t to bUlb DTT setting goes to 18 0 C if it had been set higher Whenever Dehumidification Mode is set to dEhUM DTT setting goes to 25 6 C or 18 0 C depending on Cnf41 For units without PWM Compressor Control Cnf57 Out Whenever dehumidification control setpoint is set below 65 RH evaporator speed select goes to LO if it had been set to Hi Whenever dehumidification control setpoint is set above 64 RH...

Page 53: ...ding to Return Air temperature and dehumidification is not allowed QUEST II cycles the compressor or the heaters on and off according to Return Air temperature and dehumidification is allowed QUEST Mode Suspended If On is selected QUEST operation may be suspended as indicated by one of the suspension codes listed below If QUEST is not OFF and is not suspended On will be displayed SEtPt suspended b...

Page 54: ...tpoint after ACT edited in increments of 0 1 degrees Turn On ACT With ACt displayed select On and press the ENTER key to enable ACT Mode See Section 5 10 4 for detail procedure to set ACT values using Cd51 While ACT is On The left display will flash COLd and the right display will flash trEAt and this will alternate between the unit setpoint and control temperature at 5 second intervals Once ACT i...

Page 55: ...emperature and ACtiV ACT Cd51 is disabled ASC and ACT can not be enabled simultaneously QUEST Mode is suspended but QUEST II can still operate ASC Complete At completion of ASC mode the left hand display will alternate between current unit setpoint and ASC The right hand display will alternate between current control temperature and Done The display will remain this way until ASC is turned off Wit...

Page 56: ...his operation can not be halted once it begins without power cycling the unit After pump down logic has been initiated the operator will be notified to close the Liquid Line Valve the display will flash between CLOSE LLV and PrESS EnTEr Once complete the display will read P dN to the left and the current suction pressure to the right If the automatic pump down logic succeeds within 20 minutes the ...

Page 57: ...le TripWise Mode See Section 5 10 2 for detail procedure to set TripWise values using Cd53 Turn Off TripWise Select OFF and press the ENTER key to disable TripWise Mode manually Checking TripWise Status To check the status of the container press the PRE TRIP key on the keypad The message SELCt PrtrP will appear on the display module alternating with one of the following TripWise status messages tr...

Page 58: ...lled software versions 5381 or higher and a humidity sensor that has not been disabled Cd75 will show dashes if software version and humidity sensor state are not applicable Turn On Pharma Mode Select On and press the ENTER key Use the Arrow keys to choose your selected setpoint of 05 or 20 and then press ENTER to confirm While Pharma Mode is On The left display toggles between Pharma setpoint and...

Page 59: ...4 3 3 Perishable Mode Temperature Control In Perishable mode the controller maintains the supply air temperature at setpoint the SUPPLY indicator light is illuminated and the default reading on the display window is the supply temperature sensor reading When the supply air temperature enters the in range temperature tolerance Cd30 the green IN RANGE light will energize When CnF26 Heat Lockout Temp...

Page 60: ...ove conditions are true for at least one hour the evaporator fans will switch from high speed to low speed Evaporator fan speed will then switch every hour as long as the four conditions are met See Bulb mode Section 4 3 9 for different evaporator fan speed options If any condition except item 1 becomes false OR if the relative humidity sensed is 2 below the dehumidification setpoint the high spee...

Page 61: ...ure at which the DTT will be considered open may be changed in 0 1 C 0 2 F increments to any value between 25 6 C 78 F and 4 C 39 2 F The temperature at which the DTT is considered closed for interval timer start or demand defrost is 10 C 50 F for open values from 25 6 C 78 F down to a 10 C 50 F setting For open values lower than 10 C the closed values will decrease to the same value as the open s...

Page 62: ...ill open contacts TS to close the ESV and take the unit out of economized operation f The controller continuously monitors supply air temperature Once the supply air temperature falls below setpoint the controller periodically records supply air temperature setpoint and time A calculation is then performed to determine temperature drift from setpoint over time If the calculation determines that co...

Page 63: ...ler will pulse the HR relay to energize the evaporator heaters in sequence with the compressor digital signal 4 3 14 Frozen Mode Temperature Control In Frozen mode the controller maintains the return air temperature at setpoint the yellow RETURN indicator light is illuminated and the default reading on the display window is the return temperature sensor RTS reading When the return air temperature ...

Page 64: ...luding the controller will be turned off when the control temperature is less than or equal to the setpoint 2 C 4 F After an off cycle period of 60 minutes the unit will turn on high speed evaporator fans for three minutes and then check the control temperature If the control temperature is greater than or equal to the frozen setpoint 0 2 C 0 4 F the unit will restart the refrigeration system and ...

Page 65: ...ions depending upon the reason for the defrost or model number configuration The first is de icing of the coil the second is defrost due to a probe check cycle and the third is a snap freeze process based on the unit model configuration De icing the coil consists of removing power to the cooling components compressor evaporator fans and condenser fan closing the EEV and turning on the heaters whic...

Page 66: ...the Defrost Interval setting on the Trip Settings screen When enabled evaporator fan pulsing will occur based on the unit temperature set point and the Evap Fan Pulsing Temp setting on the Trip Settings screen QUEST II also pulses the evaporator fans during Defrost De ice within a narrow perishable set point range The logic for each evaporator fan pulsing feature is described below c After a new D...

Page 67: ...itiate and begin recounting If CnF11 is model number configured to OFF the operator will be allowed to choose OFF as a defrost interval option If CnF64 is configured in the operator will be allowed to choose PuLS as a defrost interval option For units operating with PuLS selected defrost interval is determined by the unit temperature set point and the Evap Fan Pulsing Temp setting on the Trip Sett...

Page 68: ...pressure low limit is triggered the DUV will energize to raise the suction pressure Perishable Mode System Pressure Regulation In Perishable mode system pressures may need to be regulated at ambient temperatures of 20 C 68 F and below Once below this ambient temperature the condenser fan may cycle on and off based on limits imposed for discharge pressure For extremely cold ambient temperatures 18 ...

Page 69: ...en on the display but the unit will continue to run When an Alarm Occurs The red alarm light will illuminate for alarm code numbers 15 17 20 21 22 23 24 25 26 and 27 If a detectable problem exists its alarm code will be alternately displayed with the setpoint on the left display The user should scroll through the alarm list to determine what alarms exist or have existed Alarms must be diagnosed an...

Page 70: ...nit may correct problem monitor the unit If the alarm reappears after 5 minutes replace the keypad AL06 Keypad or Keypad Harness Fail Cause Controller has detected one of the keypad keys is continuously activity Component Keypad or Harness Troubleshooting Power cycle the unit Corrective Action Resetting the unit may correct problem monitor the unit If the alarm reappears replace the keypad and har...

Page 71: ... wire proceed to next step Check wiring see schematic and correct if found mis wired If O2 sensor is available remove the upper fresh air panel and evaporator motor and replace the sensor If after replacing sensor AL09 continues replace amplifier If parts are not available turn XtendFRESH option off at code Cd43 and open the Manual Fresh Air Vent AL10 CO2 Sensor Failure Cause Triggered anytime the...

Page 72: ...orrect power supply Component Operating Conditions Troubleshooting Make sure system pressures are relevant to operating conditions Corrective Action Check air flow of condenser Check Refrigerant charge See Refrigeration System Service Section 7 3 Component Monitor Unit Troubleshooting Alarm is display only the alarm may clear itself during operation Corrective Action If alarm remains active or is ...

Page 73: ...defective Component Non condensables in the refrigeration system Troubleshooting With the unit off allow system to stabilize to ambient temperature Check system pressure against Pressure Temperature Chart See Table 7 5 Table 7 6 Corrective Action Correct as required See Refrigerant Charge Section 7 7 1 Component Refrigerant Troubleshooting Check refrigerant level Corrective Action Correct as requi...

Page 74: ... Voltage at QC1 Troubleshooting If voltage is present it indicates a defective microprocessor Corrective Action See Controller Service Section 7 27 AL21 Control Circuit Fuse F1 F2 Cause One of the 18 VAC controller fuses F1 F2 is open See Cd08 Component System Sensors Troubleshooting Check system sensors for short to ground Corrective Action Replace defective sensor s Component Wiring Troubleshoot...

Page 75: ...roubleshooting Shut down unit disconnect power and check Condenser Fan Motor IP at plug connection pins 4 6 Corrective Action Replace defective condenser fan motor See Condenser Fan Motor Assembly Service Section 7 12 AL26 All Sensors Failure Supply Return Probes Cause Sensors out of range Component All sensors detected as out of range Troubleshooting Perform pre trip P5 Corrective Action If P5 pa...

Page 76: ...oid Valves are opening air vents If vents open troubleshoot the next component If vents do not open continue with troubleshooting below Check FX4 fuse for power 20 volts dc If fuse is open check wiring and or replace solenoid if part is available If no part is available open manual fresh air vent Component XtendFRESH Fan s XtendFRESH Scrubber Motor Troubleshooting Visually inspect to see if the Xt...

Page 77: ...l Component Active Alarms Troubleshooting Repair any alarms in the queue that are active Indicated by AA Corrective Action Clear alarms See Controller Alarms Section 4 4 AL53 Battery Pack Failure Cause Battery voltage low Component Battery Troubleshooting If this alarm occurs on start up allow a unit fitted with rechargeable batteries to operate for up to 24 hours to charge rechargeable batteries ...

Page 78: ...ective See Sensor Replacement Section 7 29 Component Refrigeration System Troubleshooting Check unit for air flow restrictions Corrective Action Clean or remove any debris from coils AL59 Heater Termination Thermostat HTT Cause Heat Termination Thermostat HTT is open Component Heat Termination Thermostat HTT Troubleshooting Check for 24 volts at test point TP10 If no voltage at TP10 after unit has...

Page 79: ... troubleshooting of the Solenoid Air Vent in the AL29 alarm Component Container Air Tightness Troubleshooting Seal container where possible access panels rear doors mounting hardware etc AL63 Current Limit Cause Unit operating above current limit Component Refrigeration System Troubleshooting Check unit for air flow restrictions Corrective Action Clean or remove any debris from coils Troubleshooti...

Page 80: ... reading out of range Component Humidity Sensor HS Troubleshooting Make sure the HS is properly connected in the socket Make sure the HS wires have not been damaged See Section 7 20 to test operation of Humidity Sensor Corrective Action Monitor replace HS if alarm persists AL69 Evaporator Temp Sensor ETS1 Cause Evaporator Temperature Sensor ETS1 out of range Component Evaporator Temperature Sensor...

Page 81: ...etected check and replace FX3 If current spiking to 350mA for 2 seconds then dropping to 90mA the scrubber motor is located If scrubber motor is locked further inspection of the scrubber bed is required Unit will control CO2 with the fresh air solenoid when this alarm occurs if scrubber inaccessible If Scrubber Motor not operating follow the troubleshooting flowchart in XtendFresh manual and take ...

Page 82: ...s tests P0 through P6 which includes most functions sensors and system components The long pre trip test sequence is selected by either AUTO2 or AUTO3 in the display AUTO2 runs tests P0 through P10 and AUTO3 runs tests P0 through P8 The long test sequence includes all of the short sequence tests and also tests for the high pressure switch heater performance and cooling performance Table 4 6 Contro...

Page 83: ...e active during the test then the test will fail upon conclusion of the test P3 0 Low Speed Evaporator Fan Motors On Low speed evaporator fans start in the off condition and current draw is measured Low speed evaporator fans are then turned on and after 60 seconds the current draw is measured again The change in current draw is recorded Test passes if change in current draw test is in the specifie...

Page 84: ...l read P5 PASS P5 2 Return Probe Test This test is for units equipped with secondary return probe only The temperature difference between return temperature sensor RTS and return temperature sensor RRS probe is compared Test passes if temperature comparison falls within the specified range NOTES 1 If this test fails P5 2 and FAIL will be displayed If both Probe tests this test and the SUPPLY RETUR...

Page 85: ...nt Probes Compressor and Refrigerant Valves The P6 tests are for Pass Fail testing performed for the compressor EEV DUV LIV if equipped ESV and the refrigerant pressure and temperature sensors P6 0 Discharge Thermistor Test If Alarm 64 is active the test fails Otherwise the test passes Alarm 64 monitors the range of the Discharge Temperature Sensor CPDS P6 1 Evaporator Temperature Sensor Suction T...

Page 86: ...ugh P10 are included with Auto2 only High Pressure Tests For the P7 tests the unit is run at full capacity without condenser fan running to make sure that the HPS opens and closes properly P7 0 High Pressure Switch HPS Opening Test Test is skipped if sensed ambient temperature is less than 7 2 C 45 F return air temperature is less than 17 8 C 0 F or the water pressure switch is open With the unit ...

Page 87: ...fails P8 2 Perishable Mode Maintain Temperature Test Test P8 1 must pass for P8 2 to execute Afifteen minute timer is started and the system will attempt to minimize control temperature error supply temperature minus setpoint until the timer expires The control temperature will be sampled each minute starting at the beginning of P8 2 During P8 2 the left display will read P8 2 and the right displa...

Page 88: ...equivalent of normal heating If the container temperature is above 7 2 C at the start of the test then the test proceeds immediately to test 10 1 During this test the control temperature will be shown on the right display The test fails if the 180 Minute timer expires before the control temperature reaches setpoint 0 3 C If the test fails it will not auto repeat There is no pass display for this t...

Page 89: ...ataCORDER Reprogramming to the factory installed configuration is achieved via a configuration card Changes to the unit DataCORDER configuration may be made using the DataLINE interrogation software A list of the configuration variables is provided in Table 4 7 Descriptions of DataCORDER operation for each variable setting are provided in the following paragraphs Sensor Configuration dCF02 Two mod...

Page 90: ...he data points available for recording follows 1 Control mode 2 Control temperature 3 Frequency 4 Humidity 5 Phase A B C current 6 Main voltage 7 Electronic Expansion Valve EEV percentage 8 Discrete outputs Bit mapped require special handling if used 9 Discrete inputs Bit mapped require special handling if used 10 Ambient Temperature Sensor AMBS 11 Evaporator Temperature Sensor ETS 12 Compressor D...

Page 91: ... may be configured to OFF ON or AUTO If a probe alarm is configured to OFF the alarm for this probe is always disabled If a probe alarm is configured to ON the associated alarm is always enabled If the probes are configured to AUTO they act as a group This function is designed to assist users who keep the DataCORDER configured for USDA recording but do not install the probes for every trip If all ...

Page 92: ...pansion These codes are for future expansion and not in use at this time dC28 Minimum Days Left An approximation of the number of logging days remaining until the DataCORDER starts to overwrite the existing data dC29 Days Stored Number of days of data that are currently stored in the DataCORDER dC30 Date of Last Trip Start The date when a Trip Start was initiated by the user In addition if the sys...

Page 93: ...ontinuous AC power it indicates that the battery pack needs replacement 4 6 5 DataCORDER Alarms The alarm display is an independent DataCORDER function If an operating parameter is outside of the expected range or a component does not return the correct values to the DataCORDER an alarm is generated The DataCORDER contains a buffer of up to eight alarms A listing of the DataCORDER alarms is descri...

Page 94: ... number AL78 to AL85 is assigned to each configured point When an alarm occurs the DataCORDER must be interrogated to identify the data point assigned When a humidity sensor is installed it is usually assigned to AL78 dAL86 RTC Battery Low The real time clock RTC backup battery is too low to adequately maintain the RTC reading A real time clock failure is critical to the operation of the unit If t...

Page 95: ...P4 0 High Speed Evaporator Fan On Pass Fail Skip Result Change in currents for Phase A B C P4 1 High Speed Evaporator Fan Off Pass Fail Skip Result Change in currents for Phase A B C P5 0 Supply Return Probe Test Pass Fail Skip Result STS RTS SRS and RRS P5 1 Secondary Supply Probe SRS Test Pass Fail Skip P5 2 Secondary Return Probe RRS Test Pass Fail Skip P5 3 Evaporator Fan Direction Test Pass F...

Page 96: ...NK is an app for smart phones tablets and Windows computers The functionality of the original DataLINE software is now integrated into ContainerLINK P6 7 Digital Unloader Valve Test Pass Fail Skip P6 9 Liquid Injection Valve Test If equipped Pass Fail Skip P6 10 Electronic Expansion Valve Test Pass Fail Skip P7 0 High Pressure Switch Closed Pass Fail Skip Result AMBS DPT or CPT if equipped Input v...

Page 97: ...ded The four 3 pin receptacles are for the probes The 5 pin receptacle is the rear connection for the Interrogator The probe receptacles are sized to accept plugs with tricam coupling locking devices A label on the back panel of the unit shows which receptacle is used for each probe The standard DataCORDER report displays the supply and return air temperatures The cold treatment report displays US...

Page 98: ...d 5 Place the three probes See USDA Treatment Manual for directions on placement of probes in fruit and probe locations in container 6 To initiate USDA recording connect the personal computer and Enter ISO Trip header information Figure 4 11 using the DataLINE software Enter all fields along with a trip comment if desired Sensor 1 Place the first sensor labeled USDA1 in a box at the top of the sta...

Page 99: ...a successful connection is established with the controller If the connection is established with the DataCORDER the current contents of the ISO Trip Header from the DataCORDER will be displayed in each field If the connection is not established with the DataCORDER all fields on the screen will be displayed as Xs If at any time during the display of the ISO Trip Header screen the connection is not ...

Page 100: ......

Page 101: ...7 11 3 Open the control box door Check for loose electrical connections or hardware 4 Check color of moisture liquid indicator 5 2 Connect Power WARNING Do not attempt to remove power plug s before turning OFF the Start Stop switch ST unit cir cuit breaker s and external power source WARNING Make sure the power plugs are clean and dry before connecting to power receptacle 5 2 1 Connecting to 380 4...

Page 102: ...fresh air circulation The vent must be closed when transporting frozen foods Air exchange depends on static pressure differential which will vary depending on the container and how the container is loaded Units may be equipped with a vent position sensor VPS The VPS determines the position of the fresh air vent upper or lower as equipped and sends data to the controller display 5 3 1 Upper Fresh A...

Page 103: ... air flow matches with the arrow Tighten the hex nut To clear the gap between the slots loosen the hex nut until the disc clears the stop On some models the air slide is supplied with two adjustable air control discs The fresh air makeup can be adjusted for 15 35 50 or 75 cubic meters per hour CMH The air flow has been established at 60 Hz power and 2 1 2 inch T bar and with 15 mm 0 6 inch H2O ext...

Page 104: ... in a ship s hold If water cooled operation is desired connect in accordance with the following subparagraphs 5 4 1 Water Cooled Condenser with Water Pressure Switch 1 Connect the water supply line to the inlet side of the condenser and the discharge line to the outlet side of the condenser see Figure 3 6 Figure 3 7 2 Maintain a flow rate of 11 to 26 liters per minute 3 to 7 gallons per minute The...

Page 105: ...roper position and if required the water cooled condenser is connected 2 Place the Start Stop switch ST to position I ON see Figure 3 10 The controller function codes for the container ID Cd40 software version Cd18 and unit model number Cd20 will be displayed in sequence 3 Continue with the Start Up Inspection See Section 5 7 5 6 2 Stopping the Unit 1 To stop the unit place the Start Stop switch S...

Page 106: ... the results of the last pre trip testing run If no Pre testing has been run or an individual test has not been run since the unit was powered up will be displayed NOTE Pre trip may also be initiated via communications The operation is the same as for the keypad initia tion described below except that should a test fail the pre trip mode will automatically terminate When initiated via communicatio...

Page 107: ...itch tests the current lim iting and pressure limiting processes are both active The current limiting process is only active for P 7 5 8 3 Displaying Pre Trip Test Results 1 Press the PRE TRIP key to access the Pre trip test selection menu SELCt Prtrp will be displayed 2 Press the Arrow keys until the message P rSLts Pre trip results is displayed 3 Press the ENTER key The results for all Pre trip ...

Page 108: ... 5 10 Optional Operating Modes 5 10 1 Emergency Bypass Operation Emergency Bypass operation is used to override the controller in the case of a controller malfunction to keep the unit cooling When Emergency Bypass is installed and turned on the unit will remain in a continuous state of full cool until the Emergency Bypass switch is turned off To Place the Unit in the Emergency Bypass Operation 1 L...

Page 109: ...re logic that runs during every voyage as often as possible to indicate whether a standard Pre trip Inspection PTI is needed and skip unless necessary The tests run in the background and are similar to those completed as part of the standard PTI selection TripWise is set up through function code Cd65 Refer to Table 4 4 for detail description of Cd65 menu selections and descriptions Components Chec...

Page 110: ...OTE The expiration interval is the total maximum days allowed between the running of each test For exam ple if days are set to 30 and the low speed evaporator fan test has not run within those 30 days the TripWise expired message will be displayed If the TripWise expired message is displayed it is recom mended to Pre trip the unit following customer specific guidelines prior to the next trip TripW...

Page 111: ...he Arrow keys to bring up FrESh and press ENTER 4 The display will show CO2SP where is the CO2 setpoint value Use the Arrow keys to select a CO2 setpoint and press ENTER to confirm Or just press ENTER to keep the originally displayed value The CO2 setpoint is the maximum level of CO2 allowed for the cargo The range is 0 to 19 in 1 increments with a default setting of 5 5 The display will show O2 S...

Page 112: ...e the Arrow keys to select the desired days and press ENTER to confirm 6 The display will show ProbE 1234 with the right display showing the probe numbers that are connected Press ENTER 7 The display will show SPnEW C with the right display flashing the setpoint for when cold treatment process has completed Use the Arrow keys to select the setpoint and press ENTER to confirm 8 The Cd51 menu is ret...

Page 113: ...he desired number of days 1 99 and press ENTER to confirm 11 The display will return back to SP C 12 If there was more than 1 programmed setpoint chosen nSc value then the process will repeat itself of selecting a setpoint along with days to run that setpoint Repeat steps 7 10 for all setpoints If there are no more programmed setpoints then this last setpoint will be for unit temperature after ASC...

Page 114: ...ise Mode 1 Press the CODE SELECT key 2 Use the Arrow keys to bring up Cd63 and press the ENTER key 3 Use the Arrow keys to bring up On and press the ENTER key Turning Off FuelWise Mode FuelWise Mode is turned off automatically with a Trip Start or if a Pre Trip is initiated 1 To manually turn FuelWise Off press the CODE SELECT key 2 Use the Arrow keys to bring up Cd63 and press the ENTER key 3 Use...

Page 115: ...t configuration See alarm details repair Correct all faults Yes Yes Yes Yes No Yes No Yes No No No No Correct Refrigerant issue Unit OK Yes No Refer to Connect Power Procedure Refer to Connect Power Procedure Refer to Controller Software Section Refer to Configuration Software Variables Refer to Controller Alarm Indications Refer to Pre Trip Diagnostics Refer to Refrigeration Service Check Power S...

Page 116: ...n of current sensor Replace Compressor hums but does not start Low line voltage Check Single phasing Check Shorted or grounded motor windings Section 7 9 Compressor seized Section 7 9 6 2 Unit Operates Long or Continuously in Cooling Container Hot load Normal Defective box insulation or air leak Repair Refrigeration system Shortage of refrigerant Section 7 3 Evaporator coil covered with ice Sectio...

Page 117: ... 7 17 Heat relay defective Check Heater termination thermostat open Section 7 15 Unit will not heat or has insufficient heat Heater s defective Section 7 16 Heater contactor or coil defective Replace Evaporator fan motor s defective or rotating backwards Section 7 17 Evaporator fan motor contactor defective Replace Controller malfunction Section 6 9 Defective wiring Replace Loose terminal connecti...

Page 118: ...uction service valve partially closed Open Filter drier partially plugged Section 7 14 Low refrigerant charge Section 7 3 No evaporator air flow or restricted air flow Section 7 15 Excessive frost on evaporator coil Section 6 6 Evaporator fan s rotating backwards Section 7 17 3 EEV control malfunction Replace Failed digital unloader valve DUV Replace Suction and discharge pressures tend to equaliz...

Page 119: ...43 Table 4 4 Code 44 displays Unit not Configured for XtendFRESH Operation No action Check CO2 sensor Enable Test Mode at Cd43 Table 4 4 6 12 Electronic Expansion Valve Malfunction Low suction pressure Incorrect software and or controller configuration Check Failed suction pressure transducer SPT or evaporator pressure transducer EPT Replace Suction service valve partially closed Open Filter drier...

Page 120: ...an two minutes will result in internal compressor damage Turn the start stop switch OFF immediately Electrical Incorrect wiring of compressor Check Incorrect wiring of compressor contactor s Incorrect wiring of current sensor 6 16 Abnormal Temperatures High discharge temperature Condenser coil dirty Section 7 11 1 Condenser fan rotating backwards Section 7 12 Condenser fan inoperative Section 7 12...

Page 121: ...yout Service procedures are provided in this section beginning with refrigeration system service then refrigeration system component service electrical system service temperature recorder service and general service See the Table of Contents to locate specific topics 7 2 Manifold Gauge Set The manifold gauge set see Figure 7 1 is used to determine system operating pressure add refrigerant charge a...

Page 122: ...m2 1 0 psig 4 Frontseat both manifold gauge set valves and disconnect from cylinder The gauge set is now ready for use Figure 7 2 Manifold Gauge Hose Set 1 RED Refrigeration and or Evacuation Hose SAE J2196 R 134a 2 Hose Fitting 0 5 16 Acme 3 YELLOW Refrigeration and or Evacuation Hose SAE J2196 R 134a 4 Hose Fitting with O ring M14 x 1 5 5 High Side Field Service Coupling Red Knob 6 BLUE Refriger...

Page 123: ...the field service coupling knob clockwise to open the system to the gauge set 5 Slightly midseat the service valve to read system pressures 6 Repeat the procedure to connect the other side of the gauge set CAUTION To prevent trapping liquid refrigerant in the manifold gauge set make sure set is brought to suction pressure before disconnecting 7 3 2 Removing the Manifold Gauge Set 1 While the compr...

Page 124: ...t system certain parts may frost Allow the part to warm to ambient temperature before dismantling This avoids internal condensation which puts moisture in the system 8 After repairs have been made make sure to perform a refrigerant leak check See Section 7 5 and evacuate and dehydrate the low side see Section 7 6 9 Check refrigerant charge See Section 7 7 1 7 5 Refrigerant Leak Checking WARNING EX...

Page 125: ...isture If the ambient temperature is lower than 15 6 C 60 F ice might form before moisture removal is complete Heat lamps or alternate sources of heat may be used to raise the system temperature 4 Additional time may be saved during a complete system pump down by replacing the filter drier with a section of copper tubing and the appropriate fittings Installation of a new drier may be performed dur...

Page 126: ...he compound gauge 8 If refrigerant was used remove using a refrigerant recovery system If nitrogen was used relieve the pressure 9 Repeat steps 6 and 7 one time 10 Remove the copper tubing and change the filter drier Evacuate unit to 500 microns Close the electronic vacuum gauge and vacuum pump valves Shut off the vacuum pump Wait five minutes to see if vacuum holds This procedure checks for resid...

Page 127: ...rt Close liquid valve on cylinder 6 Start the unit in cooling mode Run for approximately 10 minutes and check the refrigerant charge 7 7 3 Adding Refrigerant to System Partial Charge 1 Examine the refrigerant system for any evidence of leaks repair as necessary See Section 7 5 2 Maintain the conditions outlined in Section 7 7 1 3 Fully backseat the suction service valve and remove the service port...

Page 128: ...s are supplied without oil 7 9 1 Removing and Replacing the Compressor 1 Turn the unit ON and run it in full cool mode for 10 minutes NOTE If the compressor is not operational frontseat the suction and discharge service valves and go to step 5 2 Frontseat the manual liquid line valve and allow the unit to pull down to 0 1 kg cm2 1 psig 3 Place the Start Stop switch ST to 0 turn the unit circuit br...

Page 129: ...re 7 5 Install the four base mounting bolts loosely 15 Place the new Teflon seals at the compressor suction and discharge ports as well as the O rings at the unloader and economizer line connection ports Hand tighten all four connections 16 Torque the four base mounting screws to 6 2 mkg 45 ft lbs 17 Torque the compressor ports connections 18 Connect butt splice and heat shrink the new compressor ...

Page 130: ...em 7 10 High Pressure Switch 7 10 1 Checking High Pressure Switch WARNING Do not use a nitrogen cylinder without a pressure regulator NOTE The high pressure switch is non adjustable 1 Remove switch as outlined in Section 7 10 2 2 Connect ohmmeter or continuity light across switch terminals Ohm meter will indicate no resistance or continuity light will be illuminated if the switch closed after reli...

Page 131: ... wash the coil from the inside out 4 Systematically wash across the inside top face of the coil until the water runs clean 5 Wash down the center section and then through the bottom of the coil continue washing until the water runs clear 6 After the coil is clean rinse the condenser fan to remove any dirt build up from the blades 7 Replace the condenser fan grille ensuring that it is centered arou...

Page 132: ...on is mated to the pipework and that the coil is fully supported 2 Secure the condenser coil into the unit using the retained hardware refit the mylar and fender washers a Refit the side support bracket bolts b Refit the top support bracket bolts as well as the top grille extension support c Refit the bottom support bracket bolts 3 Braze the condenser coil inlet connection 4 Insert the receiver pi...

Page 133: ...n 7 6 23 Recharge the unit with the charge shown on the unit serial plate See Section 7 7 It is important for proper unit operation that the charge is weighed into the unit 7 11 5 Micro Channel Heat Exchanger MCHE Repair Instructions WARNING Before proceeding with the installation make sure power to the unit is OFF and the power plug is disconnected WARNING Follow proper lockout tagout procedures ...

Page 134: ...pes will typically result in a wet looking area and or heavy concentrations of dirt sticking to oil These are usually good indicators of where to begin a check 2 Remove the refrigerant and or any nitrogen used for leak checking from the system Item Part Number Description Quantity 76 00893 00 MCHE Repair Kit 1 1 02 00312 00 3M SCOTCH WELD DP100 Epoxy B A Gray 1 2 58 05127 00 Dispensing Gun For 1 6...

Page 135: ...6 Open up the leak point to at least 1 mm width by using the tip of a knife carefully Remove all aluminum fragments Shape the cut to make it easy for epoxy resin to enter the microchannel 7 Clean the area around the leak point with alcohol 8 Connect the gauge manifold to the HI and LO service valves and evacuate the unit using a vacuum pump 9 Remove the coil coating from the repair area by brushin...

Page 136: ...n Do not use an open flame 13 Place mixed epoxy onto the leak point using wooden picks while the unit is under vacuum 14 The vacuum pump should be able to pull the epoxy through the cut area to form a shape that works as a plug 15 Apply additional mixed epoxy with the application tool to the leak area and along the cleared fin section Make sure that resin is sucked into the opening 16 Place mixed ...

Page 137: ...lts and washers for reuse 2 Remove the condenser fan by loosening the two set screws 3 Disconnect the condenser fan motor wiring CAUTION Take necessary steps place plywood over coil or use sling on motor to prevent motor from falling into condenser coil 4 Note the number of shims on each side of the motor as the same configuration will be required to refit the new motor 5 Remove the fan motor moun...

Page 138: ...kite Composition No 32 available as a liquid in cases each containing 3 785 liters 4 U S gallon bottles and also in carboys of 52 6 kg 116 lbs net Fresh clean water Acid proof pump and containers or bottles with rubber hose NOTE When Oakite Compound No 32 is used for the first time the local Oakite technical service representative should be called in for suggestions in planning the procedure The r...

Page 139: ...t occurs Do not allow the solution to splash onto concrete 5 Fill the tubes with this solution by filling from the bottom See Figure 7 8 Figure 7 8 Water Cooled Condenser Cleaning Forced Circulation 1 Pump 2 Priming Connection Centrifugal pump 50 gpm at 35 head 3 Globe valves 4 Vent 5 Close vent pipe valve when pump is running 6 Condenser 7 Remove water regulating valve 8 Return 9 Fine mesh screen...

Page 140: ...it back in service and operate under normal load Check the head pressure If normal a thorough de scaling has been achieved What You Can Do For Further Help Contact the Engineering and Service Department of OAKITE PRODUCTS CO 675 Central Avenue New Providence NJ 07974 U S A or visit www oakite com 7 14 Filter Drier On units equipped with a water cooled condenser if the sight glass appears to be fla...

Page 141: ...remove the screws securing the panel covering the evaporator section upper panel 3 Disconnect the defrost heater wiring 4 Remove the mounting hardware from the coil 5 Unsolder the two coil connections one at the distributor and the other at the coil header 6 Disconnect the defrost temperature sensor see Section 7 29 from the coil 7 Remove middle coil support 8 After defective coil is removed from ...

Page 142: ...n is needed If readings are 1 Mohm then the faulty heater needs to be identified Proceed to step 3 for units with a heater access panel or step 4 for units without a heater access panel 3 Identify the faulty heater s for units with a heater access panel a Open the access panel and cut out all wire splices to isolate all heaters inside of the unit b Repeat the Megger test on each individual heater ...

Page 143: ...of the shrink tube NOTE Failure to use melt liner heat shrink allows moisture to wick up under the heat shrink and cause a leakage path 7 17 Evaporator Fan and Motor Assembly The evaporator fans circulate air throughout the container by pulling air in the top of the unit The air is forced through the evaporator coil where it is either heated or cooled and then discharged out the bottom of the refr...

Page 144: ...2 Apply Loctite to the 1 4 20 x 3 4 long bolts and torque to 0 81 mkg 70 inch pounds 3 Place one 5 8 flat washer on the shoulder of the fan motor shaft Insert the key in the keyway and lubricate the fan motor shaft and threads with a graphite oil solution such as Never seez 4 Install the fan onto the motor shaft Place one 5 8 flat washer with a 5 8 18 locknut onto the motor shaft and torque to 40 ...

Page 145: ... detached from evaporator fan stators will be blown into the wet evaporator coil where it will be caught and then flushed out of the unit during routine defrost cycles However it is still highly recommended that after carrying cargo subject to fumigation procedures that the inside of the unit be thoroughly cleansed prior to reuse Carrier Transicold has identified a fully biodegradable and environm...

Page 146: ...t of the refrigerant gas leaving the evaporator The valve functions are a automatic response of refrigerant flow to match the evaporator load and b prevention of liquid refrigerant entering the compressor Unless the valve is defective it seldom requires any maintenance Figure 7 13 Electronic Expansion Valve EEV 1 Electronic Expansion Valve 2 Coil Boot 3 Coil 4 Strainer 7 19 1 Removing an EEV WARNI...

Page 147: ...s displayed and then press the ENTER key 3 Use the Arrow keys to select diSbl and press ENTER This sets the configuration variable CnF04 to OFF 4 It is recommended to unplug the humidity sensor from the unit capping off the sensor plug This is essential as the humidity sensor shares the power source with other components 7 20 2 Checking the Operation of the Humidity Sensor HS This procedure is to ...

Page 148: ...the ENTER key 14 This displays the humidity sensor reading Verify the reading is between 60 and 85 relative humidity 15 If the humidity sensor display is outside of this range reconfirm the salt mixture and retest If not in range replace the sensor at the next opportunity 16 Wipe clean and reinstall the humidity sensor and access panel Torque the access panel hardware to 69 kg cm 60 in lbs using a...

Page 149: ...nd discharge valves 2 Remove the valve The preferred method of removing the solenoid valve is to cut the connection between the brazed section and the valve using a small tube cutter Remove valve Alternatively heat inlet and outlet connections to valve body and remove valve 3 Clean the valve stem with mild cleaner if necessary 7 21 3 Installing the Solenoid Valve 1 Fit the new solenoid valve into ...

Page 150: ...ut the connection between the brazed section and the valve using a small tube cutter Remove valve Alternatively use a wet rag to keep valve cool Heat inlet and outlet connections to valve body and remove valve 7 Clean the valve stem with a mild cleaner if necessary 7 22 2 Installing the Economizer Expansion Valve 1 The economizer expansion valve should be wrapped in a soaked cloth for brazing 2 Br...

Page 151: ...t open If a magnet is not available a jumper procedure can be used as follows 1 Remove all four controller fuses F1 F2 F3a F3b 2 Remove the KA6 wire from the KA controller connector on the front of the controller 3 Disconnect the X1 wire from the 24VAC side of the transformer black wire and locate it away from the transformer 4 Jumper between the black transformer wires to the KA6 wire removed fro...

Page 152: ...the gland shoulder area and o ring with refrigerant oil 2 Fit the new valve in position and hand tighten the o ring nut 3 Use a wet rag to keep the valve cool while brazing Braze the DUV to service valve connection 4 Reinstall and tighten the brackets that secure the valve body to the discharge line 5 Torque the o ring face seal connections to 18 to 20 ft lbs 6 Install the coil onto the valve body...

Page 153: ...e procedure to display the timer Use an Arrow key to scroll to the desired time interval and press ENTER to start the timer 5 The above described sequence may be repeated during the timer cycle to change to another override 7 26 Autotransformer If the unit does not start check the following 1 Verify the 460 VAC yellow power cable is plugged into the receptacle see Figure 7 18 and locked in place 2...

Page 154: ...ld be followed when handling the modules These precautions and procedures should be implemented when replacing a module when doing any arc welding on the unit or when service to the refrigeration unit requires handling and removal of a module 1 Obtain a grounding wrist strap Carrier Transicold P N 07 00304 00 and a static dissipation mat Carrier Transicold P N 07 00277 00 The wrist strap when prop...

Page 155: ...ation TP2 Check if the high pressure switch HPS is open or closed TP3 Check if the water pressure switch WP contact is open or closed TP4 Check if the internal protector for the condenser fan motor IP CM is open or closed TP5 Check if the internal protectors for the evaporator fan motors IP EM1 or IP EM2 are open or closed TP6 if equipped Check if the controller liquid injection valve relay TQ is ...

Page 156: ...ower Off and disconnect the power supply 2 Disconnect the battery wire connector from the control box 3 Slide out and remove the old battery and bracket See Figure 7 19 Item 8 4 Slide the new battery pack and bracket into the control box slot 5 Reconnect the battery wire connector to the control box and replace wire ties that were removed Secure Battery Option Rechargeable Cells Only 1 Turn unit p...

Page 157: ...ramming device with proper software loaded into the slot See Figure 7 19 4 Turn unit power on I at the Start Stop switch ST 5 The display will show Usb LOAd Use the Arrow keys to select dnLd dAtA and press the ENTER key NOTE For PCMCIA sRAM cards the display will open directly to the dnLd dAtA menu 6 Use the Arrow keys to scroll through the download options triP 30 day 60 day 90 day All The amount...

Page 158: ... programming device with proper software loaded into the slot See Figure 7 19 4 Turn unit power on I at the Start Stop switch ST 5 The display will show Usb LOAd Use the Arrow keys to select LOAd SoFt and press the ENTER key The display will show SEt UP NOTE For PCMCIA sRAM cards the display will show SEt UP when unit turns on 6 Press the ENTER key on the keypad 7 The display will show the message...

Page 159: ...the Arrow keys to change the values Press the ENTER key to confirm the value for the current field and move to the next value Press the CODE SELECT key to modify the previous value 13 After pressing ENTER to confirm the hour value the display will return to SEt tIM 14 Turn unit power off 0 at the Start Stop switch ST 15 Remove the programming device from the controller 16 Turn unit power on I at t...

Page 160: ... enough to contain crushed ice and water should be used The tub should be large enough to contain the unit s sensor and the reference thermometer Enough distilled water should be available to make ice cubes and to set up a proper and stable ice water tri ple point mixture Prepare ice using distilled water Pre cool distilled water for testing Procedure 1 Prepare a mixture of clean ice using distill...

Page 161: ...he sensor wires RRS RTS SRS STS AMBS DTS or CPDS as required Follow those wires to the connector and using the pins of the plug measure the resistance Values are provided in Table 7 3 and Table 7 4 Due to the variations and inaccuracies in ohmmeters thermometers or other test equipment a reading within 2 of the chart value would indicate a good sensor If a sensor is defective the resistance read i...

Page 162: ... 23 9 4 115 702 23 73 4 10 923 22 7 6 109 063 24 75 2 10 450 21 5 8 102 846 25 77 10 000 20 4 97 022 26 78 8 9 572 19 2 2 91 563 27 80 6 9 164 18 0 4 86 445 28 82 4 8 777 17 1 4 81 644 29 84 2 8 407 16 3 2 77 139 30 86 8 055 15 5 72 910 31 87 8 7 720 14 6 8 68 938 32 89 6 7 401 13 8 6 65 206 33 91 4 7 096 12 10 4 61 699 34 93 2 6 806 11 12 2 58 401 35 95 6 529 10 14 55 330 36 96 8 6 265 9 15 8 52 ...

Page 163: ...nergized It is important that all dismantling work is done and tools and personnel are away from the unit before powering on the unit for calibration Table 7 4 Sensor Resistance PrimeLINE CPDS C F OHMS C F OHMS 40 40 2 889 600 18 64 4 117 656 38 36 4 2 532 872 20 68 0 107 439 36 32 8 2 225 078 22 71 6 98 194 34 29 2 1 957 446 24 75 2 89 916 32 25 6 1 724 386 25 77 86 113 30 22 0 1 522 200 26 78 8 ...

Page 164: ...equired Socket screwdrivers set Phillips screwdriver Standard hand tools Interrogator cable Laptop with DataLINE 3 1 or above installed Clean insulated container for distilled water and ice A regularly calibrated reference thermometer recommended to be of accuracy up to 2 decimal places GDP Calibration Removing Supply Sensors STS SRS from Unit 1 Locate the supply sensors cover assembly on the suct...

Page 165: ...right side disconnect the fan motor wiring loosen the fastener and remove slide the evaporator motor from the unit see Figure 7 22 Figure 7 22 Removing Evaporator Motor 3 Loosen the fastener on the sensor bracket see Figure 7 23 Figure 7 23 Return Sensors Bracket ...

Page 166: ...Before powering on the unit it is important to ensure that all dismantling work is done and tools are away and service personnel are not working on the unit at the time of power on 2 Open DataLINE version 3 1 or above From the DataLINE launch pad click on the Probe Calibration button see Figure 7 25 to go to the Probe Calibration screen A pop up window will appear reminding the user to ensure prop...

Page 167: ...eing performed Then click the Save button A pop up window will appear reminding the user to ensure proper ice bath temperature Click OK to acknowledge and remember to maintain the Ice bath at 0 C 32 F Figure 7 27 DataLINE Enter Service Center Information 5 Prepare the ice bath Refer to the Ice Bath Preparation procedure Ensure that the set up i e ice bath sensors reference thermometer has reached ...

Page 168: ...bath is at 0 C 32 F using the calibrated reference thermometer Confirm that the sensor readings have stabilized and the sensors are within 0 3 C 0 5 F The readings can be taken from the Uncal column in the Current Probe Offset Temperatures table 9 Then after confirming the sensor readings have stabilized click on the Start Cal button see Figure 7 29 After clicking Start Cal the process begins auto...

Page 169: ...bration and the offset applied Ensure that all the information is captured and the event is considered a success when all the intended sensors in calibration have passed NOTE If there is uncal in the download it means that the calibration process was not completed 12 After the completion of the calibration restore the unit to its original state 7 29 4 Sensor Replacement WARNING Always turn OFF the...

Page 170: ... crimping tool 9 Solder spliced wires with a 60 tin and 40 lead Rosincore solder 10 Slide heat shrink tubing over each splice so that ends of tubing cover both ends of crimp as shown in Figure 7 32 11 Heat tubing to shrink over splice Make sure all seams are sealed tightly against the wiring to prevent moisture seepage CAUTION Do not allow moisture to enter wire splice area as this may affect sens...

Page 171: ...the controller to operate correctly Insufficient probe insertion into the probe holder will result in poor temperature control due to the lack of air flow over the sensor It is also necessary to ensure that the probe tip does not contact the back panel The design minimum clearance of 6 mm 1 4 inch should be maintained see Figure 7 33 Figure 7 33 STS SRS Positioning 1 Sensor Wire 2 Cap Grommet Asse...

Page 172: ...rrect temperature is sensed Figure 7 35 ETS1 ETS2 Positioning 1 Insulation 2 Wire Tie 3 ETS Tube Holder 4 ETS1 and ETS2 7 29 9 Compressor Discharge Temperature Sensor CPDS Reinstallation 1 Ensure the unit is disconnected from the power source 2 Verify that the Start Stop switch ST is in the 0 position 3 Remove the existing sensor 4 Clean all silicone sealer and dielectric compound from the sensor ...

Page 173: ...sh air panel equipped with VPS Upon installation a new VPS assembly requires calibration 1 Rotate the vent to the 0 CMH CFM position Cd45 will automatically display 2 Press and hold the ENTER key for five seconds 3 After the ENTER key has been pressed the display will read CAL for calibration 4 Press and hold the ALT MODE key for five seconds 5 After the calibration has been completed Cd45 will di...

Page 174: ... Make sure the power to the unit is off and power plug disconnected before beginning installation 1 CB1 is connected to the power system see wiring schematic 2 Open control box see Figure 7 37 and remove low voltage shield 3 Open high voltage shield 4 If using factory provisioned wiring remove the circuit breaker panel with circuit breaker from the control box Locate wires CB21 CIA3 CB22 CIA5 and ...

Page 175: ...25 6 0 3 27 16 6 0 03 12 24 4 1 1 26 14 8 0 02 10 23 3 1 9 25 13 0 0 06 8 22 2 2 8 24 11 2 0 11 6 21 1 3 6 23 9 4 0 16 4 20 0 4 6 22 7 6 0 22 2 18 9 5 5 21 5 8 0 27 0 17 8 6 5 20 4 0 0 33 2 16 7 7 5 19 2 2 0 39 4 15 6 8 5 18 0 4 0 45 6 14 4 9 6 17 1 4 0 51 8 13 3 10 8 16 3 2 0 57 10 12 2 11 9 15 5 0 0 64 12 11 1 13 1 14 6 8 0 71 14 10 0 14 4 13 8 6 0 78 16 8 9 15 7 12 10 4 0 85 18 7 8 17 0 11 12 2...

Page 176: ... 90 0 21 69 8 4 90 84 28 9 93 5 22 71 6 5 08 86 30 0 97 0 23 73 4 5 27 88 31 1 100 6 24 75 2 5 46 90 32 2 104 3 25 77 0 5 65 92 33 3 108 1 26 78 8 5 85 94 34 4 112 0 27 80 6 6 06 96 35 6 115 9 28 82 4 6 27 98 36 7 120 0 29 84 2 6 48 100 37 8 124 2 30 86 0 6 70 102 38 9 128 4 31 87 8 6 93 104 40 0 132 7 32 89 6 7 15 106 41 1 137 2 33 91 4 7 39 108 42 2 141 7 34 93 2 7 63 110 43 3 146 4 35 95 0 7 87...

Page 177: ...0 122 0 12 18 142 61 1 235 7 51 123 8 12 51 144 62 2 242 3 52 125 6 12 85 146 63 3 249 0 53 127 4 13 20 148 64 4 255 9 54 129 2 13 56 150 65 6 262 9 55 131 0 13 92 56 132 8 14 28 57 134 6 14 66 58 136 4 15 04 59 138 2 15 42 60 140 0 15 82 61 141 8 16 22 62 143 6 16 63 63 145 4 17 04 64 147 2 17 47 65 149 0 17 90 Table 7 5 R 134a Refrigerant Pressure Temperature Chart Note Underline figures are inc...

Page 178: ...4 6 27 16 6 0 25 12 24 4 5 5 26 14 8 0 30 10 23 3 6 5 25 13 0 0 36 8 22 2 7 5 24 11 2 0 42 6 21 1 8 5 23 9 4 0 48 4 20 0 9 6 22 7 6 0 54 2 18 9 10 7 21 5 8 0 61 0 17 8 11 9 20 4 0 0 67 2 16 7 13 1 19 2 2 0 74 4 15 6 14 3 18 0 4 0 81 6 14 4 15 6 17 1 4 0 89 8 13 3 16 9 16 3 2 0 96 10 12 2 18 3 15 5 0 1 04 12 11 1 19 7 14 6 8 1 12 14 10 0 21 1 13 8 6 1 21 16 8 9 22 6 12 10 4 1 29 18 7 8 24 2 11 12 2...

Page 179: ...5 7 21 69 8 5 85 84 28 9 109 5 22 71 6 6 05 86 30 0 113 3 23 73 4 6 26 88 31 1 117 3 24 75 2 6 47 90 32 2 121 3 25 77 0 6 68 92 33 3 125 4 26 78 8 6 90 94 34 4 129 6 27 80 6 7 13 96 35 6 133 9 28 82 4 7 36 98 36 7 138 3 29 84 2 7 59 100 37 8 142 8 30 86 0 7 83 102 38 9 147 4 31 87 8 8 07 104 40 0 152 0 32 89 6 8 32 106 41 1 156 8 33 91 4 8 57 108 42 2 161 7 34 93 2 8 83 110 43 3 166 7 35 95 0 9 10...

Page 180: ...0 122 0 13 73 142 61 1 261 9 51 123 8 14 09 144 62 2 268 9 52 125 6 14 45 146 63 3 276 1 53 127 4 14 82 148 64 4 283 3 54 129 2 15 20 150 65 6 290 8 55 131 0 15 58 56 132 8 15 97 57 134 6 16 37 58 136 4 16 77 59 138 2 17 18 60 140 0 17 60 61 141 8 18 03 62 143 6 18 46 63 145 4 18 90 64 147 2 19 35 65 149 0 19 80 Table 7 6 R 513A Refrigerant Pressure Temperature Chart Note Underline figures are inc...

Page 181: ...2 3 10 24 23 1 9 2 6 1 4 20 75 6 3 8 5 5 16 18 132 11 14 9 3 8 16 240 20 27 1 7 16 14 372 31 42 1 2 13 516 43 58 3 9 16 12 684 57 77 3 5 8 11 1104 92 124 7 3 4 10 1488 124 168 1 Non Free Spinning Locknuts etc 1 4 20 82 5 6 9 9 3 5 16 18 145 2 12 1 16 4 3 8 16 264 22 0 29 8 7 16 14 409 2 34 1 46 2 1 2 13 567 6 47 3 64 1 9 16 12 752 4 62 7 85 5 8 11 1214 4 101 2 137 2 3 4 10 1636 8 136 4 184 9 ...

Page 182: ......

Page 183: ...8 1 T 362 SECTION 8 ELECTRICAL WIRING SCHEMATIC AND DIAGRAMS Figure 8 1 LEGEND Standard Unit Configuration ...

Page 184: ...T 362 8 2 ELECTRICAL WIRING SCHEMATIC AND DIAGRAMS Figure 8 2 Schematic Diagram ...

Page 185: ...8 3 T 362 ELECTRICAL WIRING SCHEMATIC AND DIAGRAMS Figure 8 3 Unit Wiring Diagram Sheet 1 of 2 ...

Page 186: ...T 362 8 4 ELECTRICAL WIRING SCHEMATIC AND DIAGRAMS Figure 8 4 Unit Wiring Diagram Sheet 2 of 2 ...

Page 187: ...8 5 T 362 ELECTRICAL WIRING SCHEMATIC AND DIAGRAMS Figure 8 5 Legend Unit With Auto Transformer ...

Page 188: ...T 362 8 6 ELECTRICAL WIRING SCHEMATIC AND DIAGRAMS Figure 8 6 Schematic Diagram Unit With Auto Transformer ...

Page 189: ...8 7 T 362 ELECTRICAL WIRING SCHEMATIC AND DIAGRAMS Figure 8 7 Unit Wiring Diagram Unit With Auto Transformer Sheet 1 of 2 ...

Page 190: ...T 362 8 8 ELECTRICAL WIRING SCHEMATIC AND DIAGRAMS Figure 8 8 Unit Wiring Diagram Unit With Auto Transformer Sheet 2 of 2 ...

Page 191: ...re applied for this equipment ISO 1496 2 2008 Person established in Europe authorized to compile a copy of the Technical File Shaun Bretherton Service Engineering Manager of CTL Rotterdam Pittsburgstraat 21 3047 BL Rotterdam Netherlands Serial Number __________ __________ Manufacturing Date ___________ EU DECLARATION OF CONFORMITY Model 69NT40 561 Machinery Directive EMC Directive RED Directive wi...

Page 192: ...热部件 O O O O O O 马达 压缩机与风扇组件 O O O O O O 温度控制微处理器系统 X O O O O O 断路器与接触器 O O O O O O 变压器 O O O O O O 传感器 X O O O O O 通讯组件 O O O O O O 阀组件 X O O O O O 电缆线 电源 O O O O O O 电池 O O X O O O 标签与绝缘材料 O O O O O O 玻璃部件 X O O O O O 本表格依据 SJ T 11364 的规定编制 O 表示该有害物质在该部件所有均质材料中的含量均在 GB T 26572 规定的限量要求以下 X 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB T 26572 规定的限量要求 62 66122 00 Rev A ...

Page 193: ... AL70 4 40 AL71 4 40 AL72 4 41 AL96 4 41 Ambient Temperature Sensor AMBS Location 3 1 Automatic Cold Treatment ACT Mode 4 14 Automatic Cold Treatment ACT Mode Operation 5 12 Automatic Setpoint Change ASC Mode 4 15 Automatic Setpoint Change ASC Mode Operation 5 13 Autotransformer 2 2 Autotransformer Location 3 1 Autotransformer Service 7 33 B Back Panels 2 3 Battery 2 2 7 36 Battery Replacement 7 3...

Page 194: ...on 3 10 Control Box Section 3 10 Control Panel Location 3 1 Controller 2 3 7 34 Controller Alarms Description 4 29 Controller Description 4 1 Controller Function Codes Check 5 5 Controller Module Handling 7 34 Controller Operational Software 4 4 Controller Pre Trip Test Codes 4 42 Controller Software Description 4 3 Controller Troubleshooting 7 35 D DataCORDER Communications 4 56 DataCORDER Descri...

Page 195: ... 2 G Gutters 2 3 H Handles 2 3 Heat Termination Thermostat HTT Location 3 7 High Pressure Switch HPS Location 3 2 High Pressure Switch HPS Replace 7 11 High Pressure Switch HPS Service 7 10 Humidity Sensor HS Location 3 7 Humidity Sensor HS Service 7 27 Humidity Sensor HS Troubleshooting 7 27 I Indicator Lights 4 2 Inspection 5 1 Interrogator 2 2 Interrogator Connector Receptacle ICR Location 3 7 ...

Page 196: ...Replacing the Evaporator Fan Assembly 7 23 Return Recorder Sensor RRS Location 3 7 Return Recorder Sensor RRS Service 7 51 Return Temperature Sensor RTS Location 3 7 Return Temperature Sensor RTS Service 7 51 S Safety and Protective Devices 3 13 Safety Notices 1 1 Safety Summary 1 1 Sampling Type dCF05 dCF06 4 51 Sensor 7 51 Sensor Checkout 7 40 Sensor Configuration dCF02 4 49 Service Access Valve...

Page 197: ...rmation 2 1 Unit Nameplate Location 3 1 Upper Fresh Air Make Up 2 3 Upper Fresh Air Makeup Vent 5 2 USDA 2 2 USDA Message Trip Comment 4 57 USDA Cold Treatment Description 4 57 USDA Cold Treatment Procedure 4 57 USDA Probes Location 3 7 USDA Recording 4 57 V Valve Override Controls 7 32 Vent Position Sensor VPS Operation 5 4 Vent Position Sensor VPS Service 7 53 W Water Cooling 2 3 Water Cooled Co...

Page 198: ...Carrier Transicold Division Carrier Corporation P O Box 4805 Syracuse NY 13221 USA https www carrier com container refrigeration ...

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