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Cool Switch

OFF—Cooling will not come on.

AUTO—Cooling will come on when any zone is more than 1.5°F
above desired cool setpoint.

Fan Switch

ON—Fan will stay on continuously (recommended).

AUTO—Fan will come on only when heating or cooling is
required.

Emergency Heat Switch (Heat Pump Systems only)

OFF—Electric strip heat will not come on unless there is a zone
more than 2°F below desired heat setpoint and comfort trend
demand has been satisfied.

ON—When any zone requires heat, electric strip heat will turn on.
The compressor will remain off.

CONTROLLER DISPLAY

When set for normal operation, the 4 zone controller display shows
current zone temperature setpoints and allows adjustment of these
setpoints using setpoint buttons. By pressing both heating or
cooling setpoint buttons simultaneously, controller will lock in and
display temperatures for that zone. To release, push both buttons
simultaneously again. This will only work when T-20 is off.

ZONE SELECTOR DIAL

To view setpoints for each zone, turn zone selector dial to zone
number you wish to view.

The setpoints for selected zone will be displayed in controller
display.

Program Schedules

Each zone has 3 different weekly periods, (Weekdays, Saturday,
and Sunday) and up to 4 different possible combinations of heating
and cooling setpoints that can be programmed to provide auto-
matic climate control depending upon day of week and time of
each day. Each zone can be programmed independently. (See
Table 9.)

NOTE:

All zones must be programmed.

Vacation Mode

Vacation mode displays current vacation temperature setpoints and
allows adjustment of these setpoints using setpoint buttons. These
setpoints are used by all zones until selector dial is returned to 1 of
the zone selection positions. At all times, the setpoints displayed
will be the temperature range that the system will maintain.

This mode can also be used to maintain entire home at 1 constant
temperature-typically when unoccupied.

NOTE:

If Fan Switch is set to ON, fan will continue to run in

vacation mode.

To enter vacation mode, turn selector dial to VACATION. The
word "VACATION" will appear on controller display whenever
system is in this mode. Set vacation mode setpoints.

Setting The Clock

The clock display will normally show hour, minutes, AM or PM,
and day.

1. Set minutes.

Press SELECT MIN/HR/DAY button once.

Press ADVANCE TIME/DAY button to scroll to proper
minutes.

2. Set hour.

Press SELECT MIN/HR/DAY button once again.

Press ADVANCE TIME/DAY button to scroll to proper hour,
AM or PM.

3. Set day.

Press SELECT MIN/HR/DAY button once again.

Press ADVANCE TIME/DAY button to scroll to proper day.

4. Return to normal operation.

Press SELECT MIN/HR/DAY button once again. The newly
programmed time will be displayed.

Programming Schedules

1. Enter Program Mode

Press SET TIME/TEMP SCHEDULES button to enter pro-
gram mode. The program mode and current zone will be
shown on controller display.

2. Select a zone.

Turn rotary switch to the zone to be programmed.

3. Select a weekly period.

The clock display will show MTWTHF.

Pressing ADVANCE TIME/DAY button selects weekly pe-
riod to be programmed.

Pressing button 1 time will change clock display to SA.

A second press will change display to SU.

A third press returns display to MTWTHF.

4. Program time periods.

There are 4 start times that can be programmed in each weekly
period.

Press SELECT MIN/HR/DAY button to program start times
for selected weekly period.

Pressing SELECT MIN/DAY/HR button once shows first
program start time on clock display and setpoints, with the
word PROGRAM for this start time on controller display.

Additional presses display start times 2, 3, 4, and then back to
weekly period display.

NOTE:

While in program mode, if a period of 4-1/2 minutes

passes without a change to some value, the controller will return to
normal operation.

5. Program start time

NOTE:

Start times must be programmed in chronological order

and must be in the same day. Any times before previous time
period will be ignored. In the WRONG example below, periods 2
and 4 will be ignored.

RIGHT

6 AM - TIME PERIOD 1
8 AM - TIME PERIOD 2
5 PM - TIME PERIOD 3
9 PM - TIME PERIOD 4

WRONG

6 AM - TIME PERIOD 1
2 AM - TIME PERIOD 2
9 PM - TIME PERIOD 3
5 PM - TIME PERIOD 4

Table 9—Example Weekly Schedule

WEEKDAYS

SATURDAY

SUNDAY

6 AM

72/70

7 AM

72/68

8 AM

72/70

8 AM

85/65

10 AM

85/65

10 AM

85/65

5 PM

70/68

2 PM

70/68

7 PM

70/68

10 PM

85/65

11 PM

85/65

10 PM

85/65

WEEKLY PERIOD

Start Time

Cooling Setpoint/Heating Setpoint

15

Summary of Contents for COMFORT ZONE ZONEKIT4ZCAR

Page 1: ...r Table 21 Wiring Diagrams 22 31 Configuration Table 32 SAFETY CONSIDERATIONS Improper installation adjustment alteration service maintenance or use can cause fire electrical shock or other conditions...

Page 2: ...to COM BUS a 3 wire cable must be separate from the 5 wire cable The thermostats should be located approximately 5 ft above floor and must be located within 200 ft of Comfort Zone Center SHIELDED CABL...

Page 3: ...Level back plate and tighten screws Step 4 Install Zone Dampers IMPORTANT If conditions exist for possible condensing motor must be positioned for adequate draining See Fig 6 NOTE If a multi damper en...

Page 4: ...All zone dampers and duct work must be properly supported according to local codes or SMACNA standards RECTANGULAR METAL DUCT WORK 1 Make connections using S lock and drives See Fig 10 2 Properly seal...

Page 5: ...Installation Instructions packaged with barometric bypass Failure to properly install bypass damper can cause perma nent damage to the HVAC equipment For single speed furnace applications bypass air m...

Page 6: ...ensor on room sensors Do not locate on an outside wall or next to a return air grill 1 Separate the 2 parts of sensor and mount back plate with provided flat head screw 2 Pull a 2 wire conductor throu...

Page 7: ...HEAT 1 W1 HEAT 2 W2 FAN G RV COOL 0 OR RV HEAT B Power CHR 06 Communication Bus COMFORT ZONE I O R G W R G COMM BUS CONTROLLER COMM BUS HAM R W R W R W R W R W R W OAT LAT ZT4 ZT3 ZT2 SHIELD GROUND W...

Page 8: ...TION OF A REFERENCE ZONE IN THE SYSTEM The first step in any heating or cooling cycle requires Comfort Zone to evaluate zones determine if heating or cooling is needed and select a Reference Zone The...

Page 9: ...open The factory default is 15 The only time zone dampers will exceed this position is if system fan is off or zone dampers are being calibrated 2 The Minimum Damper Position rotary position number S...

Page 10: ...4 are shown in Table 4 Under no circumstances may the W1 and Y1 contacts on the relay pack be jumpered together This is a common practice for many heat pump installations but will cause improper opera...

Page 11: ...y may vary widely For residen tial application the need for System Mode Reselect is normally not frequent unless the building has unusual architectural features or problems with HVAC system High Low T...

Page 12: ...the value of setting Press the COOL up or down setpoint buttons to change setting number and the HEAT up or down setpoint buttons to change value Refer to Table 6 for settings and their definitions 1...

Page 13: ...L up or down setpoint buttons to change toggle number and the HEAT up or down setpoint buttons to change status of toggle See Table 11 Step 12 Wiring Diagrams Refer to Tables 7 and 8 for wiring diagra...

Page 14: ...one at different times during the day and week See Fig 18 to become familiar with various parts of the 4 zone controller SYSTEM SWITCHES System switches select desired equipment operation Heat Switch...

Page 15: ...ay whenever system is in this mode Set vacation mode setpoints Setting The Clock The clock display will normally show hour minutes AM or PM and day 1 Set minutes Press SELECT MIN HR DAY button once Pr...

Page 16: ...eature can verify that each zone damper is operating properly by manually opening and closing each zone When rotary switch dial is moved onto another position Damper Service Mode will be cleared and c...

Page 17: ...omfort Zone con troller detects and replaces faulty data contained within its memory with factory selected default values Transparent Errors Occur when Comfort Zone controller de tects a system or zon...

Page 18: ...e and set points for zone 2 via the 3 wire communication bus at 1 ad dress below controller The system reads zone 2 temperature via the remote room sensor OFF T14 Smart Sensor Attached For Zone 3 The...

Page 19: ...LEDs on the CHR06 relay pack are indicating the correct relay is closed If not check for a bad relay 2 Measure voltage across common red and any de energized relay Voltage should be 24 vac 3 Apply 24...

Page 20: ...2 Configuration Error 1 Turn selection dial to position T2 T11 T12 T18 T20 T22 and T24 2 Check and correct the configuration 3 Return selection dial to any run mode position 13 Configuration Error 1 T...

Page 21: ...ed or open 1 Check wiring and sensor 2 Replace failed sensor if necessary Valid temperature range 30 180 F 47 Bus Access Error Controller can not communicate on bus 1 Check 3 wire bus between controll...

Page 22: ...296 UNIT 24 VAC R C 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFORT ZONE CENTER G W2 E...

Page 23: ...itioner Continued A94034 E UNIT 24 VAC R 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFO...

Page 24: ...ONER Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FURNACE COMFORT ZONE CENTER W2 R C C Y Y2 W W1 G NOTE Locking furnace into low...

Page 25: ...TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FURNACE COMFORT ZONE CENTER G Y2 H R1 R R1 Relay DPST Pilot Duty 24 v coil HN61KK...

Page 26: ...one Center to W2 on the furnace control board UNIT 24 VAC R C R Y1 L 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O...

Page 27: ...T ZONE SYSTEM G C R Y W2 O W2 R C L B W3 E O Y1 Y Y2 A93243 UNIT 24 VAC R C 2 SPEED HEAT PUMP 38YD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL...

Page 28: ...mp Continued UNIT 24 VAC R 2 SPEED HEAT PUMP 38YD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFORT ZONE SYSTEM G C R...

Page 29: ...N position up when using Two Stage Relay Kit KGATT0101VSP Accessory Optional A93298 UNIT 24 VAC R Y W2 STANDARD SINGLE SPEED HEAT PUMP Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y...

Page 30: ...OOL O RV HEAT O OR VARIABLE SPEED FURNACE COMFORT ZONE CENTER G Y1 R1 R R1 Relay DPST Pilot Duty 24 v coil HN61KK324 or Equivalent C F W2 O W Y RELAY COIL G r e e n P5 CONNECTION AT CONTROL BOARD Blac...

Page 31: ...Configure the 4 Zone controller to act as if it were controlling a single speed heat pump Turn T 6 ON Turn T 9 T 26 OFF Set S 7 to 0 Let the 38YD perform the dual fuel optimization R W2 O W2 R G C W3...

Page 32: ...Hz Operation OFF T25 Ventilation Mode OFF T26 Two Stage Heat Pump OFF T27 Dx Sensor For LAT Checking OFF T28 Cool Without Fan OFF SETTING S 1 4 Zone Controller Bus Address 04 S 2 Max Cooling Setpoint...

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