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If a value of 105 to 110 is selected (second-stage heating is
turned off at this value) then the first-stage high temperature
trip limit is the programmed value plus 5°F (first-stage is
turned off).
If a value of 111 to 155 is selected (second-stage heating is
turned off) then the first-stage high temperature trip limit is the
programmed value plus 20°F (first stage is turned off).
Example 1:
High temperature trip limit selected is 105°F. (Shown as 05 in
controller display.)
Second-stage heat will turn off when duct temperature sensor
measures a temperature greater than 105°F.
First-stage heat will turn off when duct temperature sensor
measures a temperature greater than 110°F.
Example 2: High temperature trip limit selected is 140°F.
(Shown as 40 in controller display.)
Second-stage heat will turn off when duct temperature sensor
measures a temperature greater than 140°F.
First-stage heat will turn off when duct temperature sensor
measures a temperature greater than 160°F.

7. Dual Fuel Setpoint (S-7)

This option is used with a system that has a heat pump and
another heat source (possibly gas) that should not run at the
same time as heat pump. When any heat pump is on, all
auxiliary heat will be off, and vice versa.

NOTE:

The auxiliary heat must always have greater heating

ability than the heat pump at low outdoor temperatures for this
option to have any value.

NOTE:

If Dual Fuel setpoint is set to 0, then this option is

disabled. If Dual Fuel option is used, an outside air temperature
sensor or refrigerated air sensor must be used.

When dual fuel setpoint variable is set to outdoor temperature
(10°F to 60°F) that is the crossover point between running
heat pump or using auxiliary heat as the preferred method of
heating.
The setpoint is used only when the first stage of heating is
brought on. If outdoor temperature is above setpoint, heat
pump (Y1) is energized. If outdoor temperature is below
setpoint, auxiliary heat (W1) is used. If heat pump is started
and outdoor temperature goes below setpoint, dual fuel option
is not used for that heating cycle.

PROGRAMMABLE OPTIONS-TOGGLES

Turn zone selector dial to position T. (See Fig. 18.) The controller
display shows setting number and its value.

The upper left 2 digits show setting number while the right side
shows the value of ON or OFF.

Press the COOL up or down setpoint buttons to change toggle
number and the HEAT up or down setpoint buttons to change
status of toggle. (See Table 11.)

Step 12—Wiring Diagrams

Refer to Tables 7 and 8 for wiring diagram reference information.

Step 13—Start-Up

1. Verify that zone number for remote room sensors and corre-

sponding zone damper wire connections are the same in the
Comfort Zone Center.

2. Check that AC power wires (dampers and transformer) are

kept away from DC wires (remote room sensors, 4 zone
controller, communication bus) leading up to, and in the
Comfort Zone Center.

3. Check location of 4 zone controller and remote room sensors

to make sure that they are not near heat producing devices
such as lamps, sunlight, and appliances.

4. Make sure that the 3 wire communication bus cable for the 4

zone controller is not run in same conduit, or use same cable
jacket, as the 5 wire conductor of the 4 zone controller.

5. On a remote room sensor follow wire guide stamped on base

by terminal screws in order to keep polarity and voltages
correct. Otherwise sensor will not work properly.

6. Make sure duct temperature sensor is placed in supply air duct

work, downstream of furnace and evaporator coil, and up-
stream of bypass damper.

Table 7—Wiring Diagram Reference

For Fig. 19 and 20

FAN COIL WITH AIR CONDITIONER

OUTDOOR UNIT

INDOOR UNIT (FIG. 19)

FA4A
FB4A
FC4B

FK4A

FK4B

Single-Stage

Air Conditioner

A

A

B

Two-Speed

Air Conditioner

C†

D

E

FURNACE WITH AIR CONDITIONER

OUTDOOR UNIT

INDOOR UNIT (FIG. 20)

58VUA/VCA

58PAP
58RAP
58GFA
58DFA
58EFA
58SXA
58DXA

58WAV

58ZAV
58PAV

58RAV
58SXC
58DXC

58EJA

58MXA
58MCA

58MVP

58TUA

58TMA

Single-Speed

Air Conditioner

A* B

B

B

C

C

Two-Speed

Air Conditioner

D E*

F†

G†

H

H I †

* KGATT0101VSP (Optional) Two-stage relay kit— may help to control over
conditioning.
† Latent capacity control—Required, field supplied. See 2-speed Installation
Instructions.

Table 8—Wiring Diagram Reference

For Fig. 21 and 22

FAN COIL WITH HEAT PUMP

OUTDOOR UNIT

INDOOR UNIT (FIG. 21)

FA4A
FB4A
FC4B

FK4A

FK4B

Single-Stage

Heat Pump

A

A

B

Two-Speed
Heat Pump

C†

D

E

FURNACE WITH HEAT PUMP

OUTDOOR UNIT

INDOOR UNIT (FIG. 22)

58VUA/VCA

58PAP
58RAP
58GFA
58DFA
58EFA
58SXA
58DXA

58WAV

58ZAV
58PAV

58RAV
58SXC
58DXC

58EJA

58MXA
58MCA

58MVP

58TUA

58TMA

Single-Speed

Heat Pump

A** B* **

C

C

D

D

Two-Speed
Heat Pump

E** F* **

G†

H†

I

I

* KGATT0101VSP (Optional) Two-stage relay kit—may help to control over
conditioning.
† Latent capacity control—Required, field supplied. See 2-speed Installation
Instructions.
** Field-supplied isolation relay.

13

Summary of Contents for COMFORT ZONE ZONEKIT4ZCAR

Page 1: ...r Table 21 Wiring Diagrams 22 31 Configuration Table 32 SAFETY CONSIDERATIONS Improper installation adjustment alteration service maintenance or use can cause fire electrical shock or other conditions...

Page 2: ...to COM BUS a 3 wire cable must be separate from the 5 wire cable The thermostats should be located approximately 5 ft above floor and must be located within 200 ft of Comfort Zone Center SHIELDED CABL...

Page 3: ...Level back plate and tighten screws Step 4 Install Zone Dampers IMPORTANT If conditions exist for possible condensing motor must be positioned for adequate draining See Fig 6 NOTE If a multi damper en...

Page 4: ...All zone dampers and duct work must be properly supported according to local codes or SMACNA standards RECTANGULAR METAL DUCT WORK 1 Make connections using S lock and drives See Fig 10 2 Properly seal...

Page 5: ...Installation Instructions packaged with barometric bypass Failure to properly install bypass damper can cause perma nent damage to the HVAC equipment For single speed furnace applications bypass air m...

Page 6: ...ensor on room sensors Do not locate on an outside wall or next to a return air grill 1 Separate the 2 parts of sensor and mount back plate with provided flat head screw 2 Pull a 2 wire conductor throu...

Page 7: ...HEAT 1 W1 HEAT 2 W2 FAN G RV COOL 0 OR RV HEAT B Power CHR 06 Communication Bus COMFORT ZONE I O R G W R G COMM BUS CONTROLLER COMM BUS HAM R W R W R W R W R W R W OAT LAT ZT4 ZT3 ZT2 SHIELD GROUND W...

Page 8: ...TION OF A REFERENCE ZONE IN THE SYSTEM The first step in any heating or cooling cycle requires Comfort Zone to evaluate zones determine if heating or cooling is needed and select a Reference Zone The...

Page 9: ...open The factory default is 15 The only time zone dampers will exceed this position is if system fan is off or zone dampers are being calibrated 2 The Minimum Damper Position rotary position number S...

Page 10: ...4 are shown in Table 4 Under no circumstances may the W1 and Y1 contacts on the relay pack be jumpered together This is a common practice for many heat pump installations but will cause improper opera...

Page 11: ...y may vary widely For residen tial application the need for System Mode Reselect is normally not frequent unless the building has unusual architectural features or problems with HVAC system High Low T...

Page 12: ...the value of setting Press the COOL up or down setpoint buttons to change setting number and the HEAT up or down setpoint buttons to change value Refer to Table 6 for settings and their definitions 1...

Page 13: ...L up or down setpoint buttons to change toggle number and the HEAT up or down setpoint buttons to change status of toggle See Table 11 Step 12 Wiring Diagrams Refer to Tables 7 and 8 for wiring diagra...

Page 14: ...one at different times during the day and week See Fig 18 to become familiar with various parts of the 4 zone controller SYSTEM SWITCHES System switches select desired equipment operation Heat Switch...

Page 15: ...ay whenever system is in this mode Set vacation mode setpoints Setting The Clock The clock display will normally show hour minutes AM or PM and day 1 Set minutes Press SELECT MIN HR DAY button once Pr...

Page 16: ...eature can verify that each zone damper is operating properly by manually opening and closing each zone When rotary switch dial is moved onto another position Damper Service Mode will be cleared and c...

Page 17: ...omfort Zone con troller detects and replaces faulty data contained within its memory with factory selected default values Transparent Errors Occur when Comfort Zone controller de tects a system or zon...

Page 18: ...e and set points for zone 2 via the 3 wire communication bus at 1 ad dress below controller The system reads zone 2 temperature via the remote room sensor OFF T14 Smart Sensor Attached For Zone 3 The...

Page 19: ...LEDs on the CHR06 relay pack are indicating the correct relay is closed If not check for a bad relay 2 Measure voltage across common red and any de energized relay Voltage should be 24 vac 3 Apply 24...

Page 20: ...2 Configuration Error 1 Turn selection dial to position T2 T11 T12 T18 T20 T22 and T24 2 Check and correct the configuration 3 Return selection dial to any run mode position 13 Configuration Error 1 T...

Page 21: ...ed or open 1 Check wiring and sensor 2 Replace failed sensor if necessary Valid temperature range 30 180 F 47 Bus Access Error Controller can not communicate on bus 1 Check 3 wire bus between controll...

Page 22: ...296 UNIT 24 VAC R C 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFORT ZONE CENTER G W2 E...

Page 23: ...itioner Continued A94034 E UNIT 24 VAC R 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFO...

Page 24: ...ONER Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FURNACE COMFORT ZONE CENTER W2 R C C Y Y2 W W1 G NOTE Locking furnace into low...

Page 25: ...TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FURNACE COMFORT ZONE CENTER G Y2 H R1 R R1 Relay DPST Pilot Duty 24 v coil HN61KK...

Page 26: ...one Center to W2 on the furnace control board UNIT 24 VAC R C R Y1 L 2 SPEED AIR CONDITIONER 38TD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O...

Page 27: ...T ZONE SYSTEM G C R Y W2 O W2 R C L B W3 E O Y1 Y Y2 A93243 UNIT 24 VAC R C 2 SPEED HEAT PUMP 38YD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL...

Page 28: ...mp Continued UNIT 24 VAC R 2 SPEED HEAT PUMP 38YD Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y2 HEAT 1 W1 HEAT 2 W2 FAN G RV COOL O RV HEAT O OR FAN COIL COMFORT ZONE SYSTEM G C R...

Page 29: ...N position up when using Two Stage Relay Kit KGATT0101VSP Accessory Optional A93298 UNIT 24 VAC R Y W2 STANDARD SINGLE SPEED HEAT PUMP Yellow Red Blue White Brown Green Orange Black COOL 1 Y1 COOL 2 Y...

Page 30: ...OOL O RV HEAT O OR VARIABLE SPEED FURNACE COMFORT ZONE CENTER G Y1 R1 R R1 Relay DPST Pilot Duty 24 v coil HN61KK324 or Equivalent C F W2 O W Y RELAY COIL G r e e n P5 CONNECTION AT CONTROL BOARD Blac...

Page 31: ...Configure the 4 Zone controller to act as if it were controlling a single speed heat pump Turn T 6 ON Turn T 9 T 26 OFF Set S 7 to 0 Let the 38YD perform the dual fuel optimization R W2 O W2 R G C W3...

Page 32: ...Hz Operation OFF T25 Ventilation Mode OFF T26 Two Stage Heat Pump OFF T27 Dx Sensor For LAT Checking OFF T28 Cool Without Fan OFF SETTING S 1 4 Zone Controller Bus Address 04 S 2 Max Cooling Setpoint...

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